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Hand Crimp Tool for Mini KK Crimp Terminals  

Doc No: ATS-6382369HM 

Release Date: 02-24-11 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 02-24-11 

INCORRECT 

Figure 5 

CORRECT 

INCORRECT 

 

3.

 

Insert the proper terminal fully into the correct profile slot until the terminal is fully seated and stops.  Then 
gently pivot the locator closed. 

4.

 

With hand pressure, slowly slide the locator to the correct position.  See Figure 5. 

5.

 

Gently pivot the locator open without disturbing the location. 

6.

 

Hold the locator firmly in place and slowly tighten the M4 BHCS. 

 

Maintenance 

It is recommended that each operator of the tool be made 
aware of, and responsible for, the following maintenance 
steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a 
clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the 
tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces 
are protected with a thin coat of high quality machine oil.  
Do not oil excessively.  The tool was engineered for 
durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble 
free crimping.  Light oil (such as 30 weight automotive oil) used at the oil points, every 5,000 crimps or 3 
months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 
certain terminations may affect the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 9. 

 

Warranty

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

Summary of Contents for 63823-6900

Page 1: ...mpliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Mini KK Crimp Terminal 22 28 AWG Terminal Series N...

Page 2: ... 12 0 70 0 75 028 030 1 40 055 X 28 0 08 0 66 0 71 026 028 1 40 055 X Terminal Series No Wire Size Insulation Diameter Insulation Crimp Pull Force Minimum Height Ref Width Ref AWG mm2 mm In mm In mm In N Lb 5659 22 0 35 1 60 1 70 063 067 1 70 067 1 85 073 39 23 8 8 24 0 20 1 40 1 50 055 059 1 65 065 1 85 073 29 42 6 6 26 0 12 1 30 1 45 051 057 1 50 059 1 75 069 19 61 4 4 28 0 08 1 20 1 30 047 051 ...

Page 3: ...ated in the terminal at all times Do not let go of the wire Be sure to hold the wire and terminal in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper proof r...

Page 4: ...Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed...

Page 5: ...red with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when used with M...

Page 6: ...ular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 6970 63816 0000 Hand Crimp Frame Short N A N A 6 63816 0050 Hand Crimp Frame Long N A N A 6 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 7 63816 0100 Air Power Tool 63816 0700 Air Powe...

Page 7: ...SE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 6900 Item Order Number Description Quantity 1 63823 6970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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