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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638236800 - HANDTOOL CRIMP 2.5MM BOARDIN PIN 
Contact us: [email protected] Website: www.integrated-circuit.com

Hand Crimp Tool For 

2.50mm (.098") Board-In Connector, Mini. Crimp Pin

 

Doc No: ATS-638236800 

Release Date: 10-25-10

 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: A 

Revision Date: 10-25-10 

Figure 12

 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

 

How to Adjust Tool Preload 

(See 

Figure 12)

 

This hand tool is factory preset to 25-45 
LBS. preload.  It may be necessary over 
the life of the tool to adjust tool handle 
preload force.  Listed below are the steps 
required to adjust the crimping force of the 
hand tool to obtain proper crimp 
conditions: 
 
1.

 

Hold the hand tool in the palm of your 
hand as shown in Figure 10.  Using 
the index finger squeeze the link 
towards the top of the hand tool 
frame.  This will release the preload 
adjustment wheel. 

2.

 

Rotate the setting wheel counter-clockwise (CCW) to increase handle force.  The numbers will display higher.  
To decrease handle force rotate the setting wheel clockwise (CW). 

3.

 

Release the link to lock the setting wheel in place. 

4.

 

Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted. 

 

Warranty 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS:

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify 
hand tools. 
 

%

 

This tool is qualified to pull force only.  See the Molex web site for the Quality Crimp Handbook for more 
information on pull testing. 

%

 

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test 
rerun, (See How to Adjust Preload). 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

                               7 / 8

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Summary of Contents for 63823-6800

Page 1: ...ed Excellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638236800 0638236800 For any questions you can email us directly For any questions you can email us directly sales integ...

Page 2: ...ecision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 5 098 Board In Connector Mini Crimp Pin 22 28 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA...

Page 3: ...m the insulation crimp 2 The above specifications are guidelines to an optimum crimp Insulation Crimp Note Due to the terminal s insulation grip design and or insulation diameter range this tool uses overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool S...

Page 4: ...ition With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the cri...

Page 5: ...close the tool See Figure 6 Locator Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand to...

Page 6: ...that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool...

Page 7: ...usted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or dama...

Page 8: ...ard In Connector Mini Crimp Pin Doc No ATS 638236800 Release Date 10 25 10 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 10 25 10 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63823 6800 Hand Crimp Tool Figure 13 1 63823 6875 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com Powered by TCPD...

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