Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0638236800 - HANDTOOL CRIMP 2.5MM BOARDIN PIN
Contact us: [email protected] Website: www.integrated-circuit.com
Hand Crimp Tool For
2.50mm (.098") Board-In Connector, Mini. Crimp Pin
Doc No: ATS-638236800
Release Date: 10-25-10
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 10-25-10
CONDITIONS:
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
Conductor
Profile
Crimp Height
Crimp Width (Ref)
AWG mm
2
mm
In.
mm
In.
22 24 26 28
5394
22
0.35 0.69-0.74 .027-.029
1.25
.049
X
24
0.20 0.61-0.66 .024-.026
1.25
.049
X
26
0.12 0.54-0.59 .021-.023
1.25
.049
X
28
0.08 0.51-0.56 .020-.022
1.25
.049
X
Terminal Series No.
Wire Size
Insulation (Ref)
Pull Force Minimum
Crimp Height Crimp Width
AWG mm
2
mm
In.
mm
In.
N
Lb.
5394
22
0.35
1.55
.061
1.85
.073
39.10
8.79
24
0.20
1.45
.057
1.85
.073
29.40
6.61
26
0.12
1.35
.053
1.85
.073
19.60
4.41
28
0.08
1.25
.049
1.85
.073
9.80
2.20
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
▲
Insulation Crimp Note
:
Due to the terminal’s insulation grip design
and/or insulation diameter range, this tool
uses “overlap” form geometry in the
insulation punch. This produces an overlap
insulation crimp (A620 – compliant). While
the insulation punch profile may appear
“lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the
“overlap” profile on all pockets).
Note:
A crimp height chart is provided with this
manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers
available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be
performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed.
OPERATION
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will
release the handles and the hand tool will spring open. See Figure 1.
MAKE SURE
CENTER OF
LOCATOR
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
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