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Hand Crimp Tool: for Quick Disconnect, High Reliability Terminal (HRT) 

Doc No: ATS-6382363HM 

Release Date: 09-16-10 

UNCONTROLLED COPY

 

Page 3 of 6 

Revision: B 

Revision Date: 10-14-10 

 

Note:

  To maintain good brush control and a consistent bell mouth the crimping instructions must be followed. 

 

Note:

 The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

Maintenance 

 
It is recommended that each operator of the tool be made 
aware of, and responsible for, the following maintenance 
steps: 
 
1.

 

Remove dust, moisture, and other contaminants with a 
clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage 
the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces 
are protected with a thin coat of high quality machine 
oil.  Do not oil excessively.  The tool was engineered for 
durability but like any other equipment it needs cleaning 
and lubrication for a maximum service life of trouble 
free crimping.  Light oil (such as 30 weight automotive oil) used at the oil points, every 5,000 crimps or 3 
months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 
certain terminations may affect the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 6. 

 

Warranty 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

Figure 2 

CONDUCTOR 
PUNCH 

WIRE 

 LOCATOR 

TERMINAL 

INSULATION 

PUNCH 

INSULATION 

ANVIL 

CONDUCTOR 

ANVIL 

WIRE STOP 

BLADE 

RETAINER 

SPACER 

Summary of Contents for 63823-6370

Page 1: ...Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Quick Disconnect High Reliabilit...

Page 2: ...ce Minimum Height Ref Width Ref mm2 mm In mm In N Lb 94512 0 50 2 90 114 3 50 138 78 45 17 64 0 75 3 10 122 3 50 138 117 68 26 46 1 00 3 10 122 3 50 138 156 91 35 27 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool by squeezing the handles together at the end of...

Page 3: ...al characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 6 War...

Page 4: ...rce is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when...

Page 5: ...mp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 6370 63816 0000 Hand Crimp Frame Short N A N A 3 63816 0050 Hand Crimp Frame Long N A N A 3 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 4 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 4 63816 0100 Air Power Tool 63816 07...

Page 6: ...0 RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 X 14mm LONG BHCS PARTS LIST Hand Crimp Tool 63823 6300 Item Order Number Description Quantity 1 63823 6370 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63823 6375 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

Page 7: ... 37 CT150 2 D02 CT150 4 LY2 CT150 6 RH07 M322 63484 3701 63800 0140 63800 8355 63811 3275 63811 3376 63811 6375 63811 6475 63811 7875 63811 8175 63811 8875 63819 0475 63819 1875 63819 2875 63819 4375 63819 4475 63823 3475 63823 5175 63823 6375 63823 8375 63827 5375 64001 0975 64001 2175 64001 4175 662903 2 690142 4 690602 6 D38999 20WA98JB LC 7 1633664 2 7 22278 0 7 22280 5 7 240641 3 762637 1 808...

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