Hand Crimp Tool: for Quick Disconnect, High Reliability Terminal (HRT)
Doc No: ATS-6382363HM
Release Date: 09-16-10
UNCONTROLLED COPY
Page 2 of 6
Revision: B
Revision Date: 10-14-10
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is a
normal condition for this tool. See figure to the right.
(Some tools with multiple crimp pockets may not have
the “overlap” profile on all pockets).
CRIMP SPECIFICATIONS:
After crimping, the crimp profiles should measure the following.
Terminal Series No.
Wire Size
Conductor Crimp
Profile
Height
Width
mm
2
mm
In.
mm In. 0.5 0.75 1.0
94512
0.50
1.40-1.50 .055-.059 2.40 .095 X
0.75
1.45-1.55 .057-.061 2.40 .095
X
1.00
1.55-1.65 .061-.065 2.40 .095
X
Terminal
Series No.
Wire Size
Insulation Crimp
Pull Force Minimum
Height (Ref) Width (Ref)
mm
2
mm
In.
mm
In.
N
Lb.
94512
0.50
2.90 .114
3.50 .138
78.45
17.64
0.75
3.10 .122
3.50 .138
117.68
26.46
1.00
3.10 .122
3.50 .138
156.91
35.27
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Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the
insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles, and
the hand tool will spring open.
Crimping Terminals
1.
Lift the wire stop blade up.
2.
Insert the terminal fully into the correct profile until the terminal is fully seated and stops.
3.
Bring down the wire stop blade.
4.
Slide the pre-stripped wire into the wire stop blade. See Figure 1. Be sure to hold the wire in place until the
terminal is fully crimped. See Figure 2.
5.
Close the tool until the ratchet releases, the tool handles will then spring open.
6.
Lift the wire stop blade up if it is still in down position.
7.
Carefully remove the crimped terminal.
TERMINAL
PRE-STRIPPED
WIRE
LOCATOR
Figure 1
WIRE STOP
BLADE
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
