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Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal 

Doc No: ATS-638235200 

Release Date: 06-17-10 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 06-17-10 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 12 

 

Note: 

A crimp height chart is provided with this manual as 
Reference Only.  Due to the wide range of wires, 
strands, insulation diameters, and durometers 
available, actual crimp height measurements may 
very slightly.  An occasional, destructive, pull force 
test should be preformed to check hand tool crimp.  
Pull Force value Must exceed the Minimum pull force 
specifications listed. 
 

Locator Replacement 

 
See the parts list on the last page of this document for the proper locator order number.  Follow the steps below to 
replace the locator. 
 
1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown 
in Figure 7A with your thumb and index 
finger.  The lower tabs of the locator 
should disengage from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The 
top locator hooks should slip out of the top 
slots easily.  See Figure 7A. 

4.

 

To reinstall the new locator, make sure the 
hand tool is in the open position. 

5.

 

Press the red insert down as far as it will 
go as shown in Figure 7B. 

6.

 

Holding onto the lower part of the locator 
with your thumb and index finger, insert 
the locator top hooks (2) into the hand tool 
top slots. 

7.

 

Rotate the locator down and press the 
lower tabs into the two bottom slots of the 
hand tool.  To secure the locator into 
place, the lower tabs must snap into place 
on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling along with the locator if using the left handed 
application.  Follow the steps below: 
 
1.

 

The locator must be removed before reversing the 
tooling. 

2.

 

Remove the M3 BHCS which is holding the upper tooling. 

TERMINAL 

Figure 6

 

WIRE 

WIRE STOP 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

Summary of Contents for 63823-5200

Page 1: ...A IPCA620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 50mm 098 3 00mm 118 Pitch Wire to Board Female Crimp Terminal 16 20 AWG Ter...

Page 2: ...2 19 8 50350 20 0 50 2 60 102 2 20 087 58 8 13 2 OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Open t...

Page 3: ...until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handle...

Page 4: ...ull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red i...

Page 5: ...oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 3...

Page 6: ...damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex term...

Page 7: ...17 10 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 06 17 10 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63823 5200 Hand Crimp Tool Fig...

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