Hydraulic Dieless Crimping Tool
Doc No. TM-638161700 Release Date: 03-21-14
UNCONTROLLED COPY
Page 2 of 29
Revision: D
Revision Date: 05-10-17
Table of Contents
Contents
Hydraulic Dieless Crimping Tool............................................................................................................................................ 1
Safety Warnings and Information
...................................................................................................................................... 3
Section 1 ............................................................................................................................................................................... 6
General Description .......................................................................................................................................................... 6
Principal Mechanical Parts of the 63816-1700 Dieless Crimping Tool .............................................................................. 7
1.1.
Description ............................................................................................................................................................ 7
1.2.
Features ................................................................................................................................................................ 8
1.3.
Technical Specification .......................................................................................................................................... 8
1.4.
Delivery Check ...................................................................................................................................................... 8
1.5.
Tools ...................................................................................................................................................................... 8
Section 2 ............................................................................................................................................................................... 9
Setup and Adjustments ..................................................................................................................................................... 9
2.1
Setup ................................................................................................................................................................... 10
Air Supply Hook-Up .................................................................................................................................................... 10
Hydraulic Connections and Bench Mounting .............................................................................................................. 10
2.2
Adjustments ......................................................................................................................................................... 11
2.3
Alternative Pump Settings ................................................................................................................................... 11
Section 3 ............................................................................................................................................................................. 12
Terminal Specifications and Crimping Operation ............................................................................................................ 12
3.1
Scope .................................................................................................................................................................. 13
3.2
Terminal Chart ..................................................................................................................................................... 13
3.3
Crimping Terminals ............................................................................................................................................. 19
3.4
Adjusting the Pump Release Mechanism ............................................................................................................ 20
Section 4 ............................................................................................................................................................................. 21
4.1
Lubrication ........................................................................................................................................................... 22
4.2
Bleeding Air From The System ............................................................................................................................ 22
4.3
Inspecting The Hydraulic Fluid Level ................................................................................................................... 22
4.4
Draining and Flushing the Reservoir. .................................................................................................................. 22
4.5
Refilling The Bladder ........................................................................................................................................... 22
4.6
Periodic Cleaning ................................................................................................................................................ 23
4.7
Spare Parts ......................................................................................................................................................... 24
4.8
Perishable Parts .................................................................................................................................................. 24
4.9
Storage ................................................................................................................................................................ 24
Section 5 ............................................................................................................................................................................. 25
5.1
Main Parts List and Assembly Drawing ............................................................................................................... 26
5.2
Repair Parts ........................................................................................................................................................ 27
5.3
Troubleshooting ................................................................................................................................................... 28
