molex 63811-9370 Specification Sheet Download Page 3

Hand Crimp Tool for MOX 0.635mm (.025") Receptacle Crimp Terminals  

Doc No: ATS-6381193HM 

Release Date: 08-24-07 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: B 

Revision Date: 08-03-10 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of 
the closing stroke, the ratchet mechanism will release the 
handles, and the hand tool will spring open. 
 

Crimping Terminals 

 
1.

 

With the hand tool in the open position, pivot the terminal 
locator open.  See Figure 1. 

2.

 

Insert the terminal fully into the correct profile until the 
terminal is fully seated and stops. 

3.

 

Gently pivot the locator closed. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4.

 

Slide the pre-stripped wire into the insulation stop.  See Figure 2.  The wire strands pass thru the 
insulation stop slot, while the end of the insulation touches the stop.  Be sure to hold the wire in place until 
the terminal is fully crimped.  See Figure 3. 

5.

 

Close the tool until the ratchet releases. 

6.

 

Carefully remove the crimped terminal. 

 

Note:

 The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

Note:

  To maintain good brush control and a consistent bell mouth the crimping instructions must be followed. 

TERMINAL 

SEATED IN 

LOCATOR 

LOCATOR 

OPEN 

Figure 1 

HAND TOOL 

OPEN 

Figure 3 

WIRE 

TERMINAL 

LOCATOR 

INSULATION 

PUNCH 

INSULATION 

ANVIL 

INSULATION 

STOP 

CONDUCTOR 

ANVIL 

CONDUCTOR 

PUNCH 

INSULATION 

OF THE WIRE 

STOPS HERE 

INSULATION 

PUNCH 

TERMINAL 

LOCATOR 

INSULATION 

STOP 

Figure 2 

CONDUCTOR 

PUNCH 

Summary of Contents for 63811-9370

Page 1: ...ed Crimp Adapter Order No 63816 0600 SCOPE Products MOX 0 635mm 025 Receptacle Crimp Terminal 0 22 0 75mm and 20 22 AWG Terminal Series No Terminal Order No Wire Size Actual mm Wire Type Insulation Di...

Page 2: ...027 031 1 40 055 X 0 35mm 0 34 IR 0 68 0 78 027 031 1 40 055 X 20 AWG 0 50 TXL 0 90 1 00 039 043 1 40 055 X 0 60mm 0 59 IR 1 00 1 10 039 043 1 40 055 X 0 75mm 0 79 ID 1 00 1 10 039 043 1 40 055 X 0 50...

Page 3: ...ped wire into the insulation stop See Figure 2 The wire strands pass thru the insulation stop slot while the end of the insulation touches the stop Be sure to hold the wire in place until the terminal...

Page 4: ...or of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive m...

Page 5: ...times 4 Use only the Molex terminals specified for crimping with this tool Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable...

Page 6: ...er source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION...

Page 7: ...RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 6mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63811 9300 Item Order Number Description Quantity 1 63811 9370 Modular Crimp H...

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