molex 63811-8700 Specification Sheet Download Page 2

Hand Crimp Tool for SL™ Crimp Terminals 

Doc No. ATS-638118700 

Release Date: 07-30-07 

UNCONTROLLED COPY

 

Page 2 of 8 

Revision: C 

Revision Date: 03-29-12 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 
 

CONDITIONS: 

 
After crimping, the conductor profiles should measure the following. 

Terminal 

Series No 

Wire Size 

Conductor Crimp 

Insulation Crimp 

Pull Force 

Minimum 

Profile 

Height (Ref.) 

Width (Ref.)  Height (Ref.)  Width (Ref.) 

AWG  mm

2

 

mm 

In. 

mm 

In. 

mm 

In. 

mm 

In. 

Lb.  22-24  32-36 

50084 

22 

0.33  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  39.2  8.82 

 

24 

0.20  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  29.4  6.61 

 

32 

0.03  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

4.4  1.00 

 

34 

0.02  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

2.6  0.60 

 

36 

0.01  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

1.8  0.40 

 

50088 

22 

0.33  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  39.2  8.82 

 

24 

0.20  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  29.4  6.61 

 

32 

0.03  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

4.4  1.00 

 

34 

0.02  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

2.6  0.60 

 

36 

0.01  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

1.8  0.40 

 

70021 

22 

0.33  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  39.2  8.82 

 

24 

0.20  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  29.4  6.61 

 

32 

0.03  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

4.4  1.00 

 

34 

0.02  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

2.6  0.60 

 

36 

0.01  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

1.8  0.40 

 

70058 

22 

0.33  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  39.2  8.82 

 

24 

0.20  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  29.4  6.61 

 

32 

0.03  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

4.4  1.00 

 

34 

0.02  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

2.6  0.60 

 

36 

0.01  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

1.8  0.40 

 

71851 

22 

0.33  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  39.2  8.82 

 

24 

0.20  0.75-0.85  .030-.033  1.43  .056 

1.70 

.067 

1.76  .069  29.4  6.61 

 

32 

0.03  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

4.4  1.00 

 

34 

0.02  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

2.6  0.60 

 

36 

0.01  0.53-0.63  .021-.025  0.91  .036 

0.95 

.037 

1.16  .046 

1.8  0.40 

 

 To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: 

1.

 

Profile 22-24: 1.09-1.65mm (.043-.065 inch) 

2.

 

Profile 32-36: 0.50-0.64mm (.020-.025 inch) 

Summary of Contents for 63811-8700

Page 1: ...65 043 065 2 54 3 17 100 125 50088 8128 50088 8028 70021 16 02 0114 40 08 0873 16 02 0081 16 02 0874 22 24 0 33 0 20 1 09 1 65 043 065 2 54 3 17 100 125 16 02 0115 70021 0114 16 02 0093 16 02 0107 16...

Page 2: ...5 0 91 036 0 95 037 1 16 046 4 4 1 00 X 34 0 02 0 53 0 63 021 025 0 91 036 0 95 037 1 16 046 2 6 0 60 X 36 0 01 0 53 0 63 021 025 0 91 036 0 95 037 1 16 046 1 8 0 40 X 70021 22 0 33 0 75 0 85 030 033...

Page 3: ...e closing stroke the ratchet mechanism will release the handles and the hand tool will spring open See Figure 1 Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Make s...

Page 4: ...ument for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finge...

Page 5: ...the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain a...

Page 6: ...nk to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purpose...

Page 7: ...e certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the...

Page 8: ...of 8 Revision C Revision Date 03 29 12 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63811 8700 Hand Crimp Tool Figure 13 1 63811 8775 Locator Asse...

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