background image

                                                                                                                           

 

LANGUAGE 

ENGLISH 

JAPANESE 

 

 

REVISE ON PC ONLY

 

TITLE:

   

PicoBlade 1.25 DIP TYPE & SMT TYPE

 

APPLICATION SPECIFICATION

 

 

SEE SHEET 1 OF 58

 

THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC 

TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION 

REV.

 

DESCRIPTION

 

DOCUMENT NUMBER

 

510210000-AS 

DOC. TYPE 

PS

 

DOC. PART 

000

 

CUSTOMER 

GENERAL

 

SHEET 

 

45 OF 58 

                                                                                                                                                                        EN-127(2015-12)                                                                                                                                                       

APPLICATION SPECIFICATION

 

 

6.

リセプタクルハウジングへの圧着端子装着(ハーネス作業)方法】

 

圧着端子の装着およびリペアの手順と注意事項(

)を下記に示します。

 

6-1

.圧着端子の装着について

 

 

リセプタクルハウジングの左右を挟むように、軽く持ってください。

 

※モールドランス部を持って圧着端子を挿入しようとするとモールドランスが可動しにくくなり、

 

圧着端子が挿入しにくくなったりコネクタが破損、変形したりする可能性がございます。(

Fig.6-1

 

 
 
 
 

 

 
 
 
 
 
 
 
 
 

 

ケーブルは、端子圧着部から約

10mm

の位置を指で軽く摘んで持ってください。

 

端子から離れた位置で持ち過ぎますと、電線が曲がり易くなり、挿入しづらくなる場合が御座います。

 

数値は目安です。使用する電線の種類、材質により数値は異なりますので、使用前に御確認ください。

 

 

 

ターミナルランス部が、モールドランス部に向かうように持ち、端子が突き当たる位置まで

 

2

4N

程度の力で)ゆっくりと真っ直ぐ装着してください。(

Fig.6-2

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Fig. 6-2 

ターミナルランス部

 

モールドランス部

 

Fig. 6-1 

不可

 

×

 

 

良好

 

Summary of Contents for 500588025

Page 1: ...lustrations shown in this manual are for illustrative purposes only and may differ from the actual product The contents of this manual are subject to change without notice If you find any mistake or t...

Page 2: ...ROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 2 OF 58 E...

Page 3: ...2 5 About use in the machinery P 6 2 6 About rating performance standard P 6 2 7 Use of the product P 6 3 The name of each part explanation 3 1 Receptacle crimp terminal P 7 3 2 Receptacle housing P 8...

Page 4: ...o negative impact on the function of this product 4 Connectors may be damaged by inappropriate force of the mounting machine Please confirm that there is no problem before using 2 2 Applicable wire an...

Page 5: ...keep in boxes 7 Please do not add loads to connector harness and half finished goods during production packaging transportation or storage It may cause damage and result in poor performance 8 Do not...

Page 6: ...awal cause damage to the connector 5 After mating do not intentionally apply force to span or rotate a connector Such force may cause damage to connector or solder cracking 6 If electric wire is pulle...

Page 7: ...7 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION 3 The name of each part explanation Please refer to sales drawing for product form and its dimensions 3 1 Receptacle crimp terminal 50058 50079 series...

Page 8: ...ULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 8 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION 3 2 Receptacle...

Page 9: ...NT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 9 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION DIP ST type 53047 series DIP R A type 53048 series 3 3 Header Assembly SMT type...

Page 10: ...NT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 10 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION SMT ST type 53398 series SMT R A type 53261 series 3 4 Header Assembly SMT type...

Page 11: ...re is no deformation of the crimp terminal If you find that the terminals are tangled please do not remove them forcibly Please refer to sales drawing for product form and its dimensions 4 2 The appea...

Page 12: ...OF 58 EN 127 2015 12 APPLICATION SPECIFICATION 4 3 Crimping failure Please be careful of the crimping failure as shown below It may affect the insertion to housing and affect a product function 1 Bend...

Page 13: ...DOC PART 000 CUSTOMER GENERAL SHEET 13 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION 4 Rolling It may deteriorate insertion to housing and terminal retention force or cause contact failure 5 Crush an...

Page 14: ...ION SPECIFICATION 7 Crimping position Too front It may cause breaking of wire deterioration of wire crimping strength and disconnection by crimping insulator 8 Crimping position Too behind It may caus...

Page 15: ...ion is 30mm from crimped portion Fig 5 1 Please check for the quantity per packing box Do not over pack crimped wires in a box as there is risk of damaging terminals When bundling wires please be care...

Page 16: ...ing wire 1 Hold receptacle housing by pinching right and left side softly Don t hold on mold lance when you insert crimping wire to receptacle housing Fig 6 1 It makes difficult to insert or connector...

Page 17: ...rimping height Please refer to crimping specifications for detail Please keep correct insertion direction Fig 6 3 Please be careful that the terminal is not upside down not having an angle over 5 or n...

Page 18: ...CIFICATION 4 After inserting the terminal please confirm if terminals are not pulled out from receptacle housing by pulling wires lightly with about 100g force in order not to damage connector 5 After...

Page 19: ...nd terminal is not retained In the case of incomplete insertion see Fig 6 6 mold lance is deformed Mold lance kept in such condition is deformed and not go back to correct position and retention force...

Page 20: ...6000 to raise mold lance However mold lance is deformed by being raised As strength of the deformed lance decreases extremely the terminal might come off easily from housing even if you insert it aga...

Page 21: ...products please be careful with the following point 1 Please bundle the wires at more than 50mm away from connector and uniformize the force applied to each wire Fig 7 1 2 As for the harness please d...

Page 22: ...CATION SPECIFICATION Fig 7 3 Recommended wires bending method for reference Twisting bundled wires Good No Good No Good 3 When bending wires after harness process please have wires loose to prevent fr...

Page 23: ...ICATION 8 Recommended packaging of cable harness and assemblies The procedure for packing harnessed products is shown below 1 When bundle the harnessed products please band about 20 harness in one bun...

Page 24: ...d examples for reference Fig 8 2 Please do not apply load due to stacking on connectors if you pack by different packing method for long harness When putting bundled harness in a package box please av...

Page 25: ...e connector please load connector into PCB straight down Do not tilt or squeeze the connector in wrong directions When touching the connector be sure not to touch the contacts Load the solder tails st...

Page 26: ...12 APPLICATION SPECIFICATION 10 Instruction when mating with HDR connector 10 1 Mating process method Please set mating direction of receptacle housing harness side and plug housing header side and pu...

Page 27: ...ht be damaged or terminal might come off 10 3 Wiring after mating If you plan on pulling around wires inside machine please take measures to prevent force from applying to connectors directly such as...

Page 28: ...TTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 28 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION Please curve wires in order that force is...

Page 29: ...DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 29 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION 1 Product Name Part Number RECEPTACLE HOUSING 51021 series RECEPTACLE CRI...

Page 30: ...THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET...

Page 31: ...BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 31 OF 58 EN 127 2015 12 APPLICATION SPECIFICATION 1 P 29 2 2 1 P 32 2 2...

Page 32: ...SHEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 A...

Page 33: ...SEE SHEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 51021000...

Page 34: ...A SEE SHEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210...

Page 35: ...SHEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 A...

Page 36: ...OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYP...

Page 37: ...IS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC...

Page 38: ...PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 38 OF 58...

Page 39: ...PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GENERAL SHEET 39 OF 58...

Page 40: ...HEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS...

Page 41: ...1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC T...

Page 42: ...T 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC...

Page 43: ...T 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC...

Page 44: ...DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC P...

Page 45: ...IS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC...

Page 46: ...OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYP...

Page 47: ...OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYP...

Page 48: ...SEE SHEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 51021000...

Page 49: ...F 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE...

Page 50: ...THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS D...

Page 51: ...1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC T...

Page 52: ...EET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS D...

Page 53: ...OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYP...

Page 54: ...EE SHEET 1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000...

Page 55: ...58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE P...

Page 56: ...MENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 0...

Page 57: ...1 OF 58 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC T...

Page 58: ...NFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER 510210000 AS DOC TYPE PS DOC PART 000 CUSTOMER GEN...

Reviews: