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Tool Kit for 4.64mm (.183") Crimp Terminal, Pin 

Doc No: ATS-6381156HM  Release Date: 01-18-07 

UNCONTROLLED COPY

 

Page 3 of 8 

Revision: F 

Revision Date: 05-24-11 

ANVILS 

POWER 

CRIMP 

HEAD 

Figure 1 

PUNCHES 

M4 X 10 LONG 

BHCS 

M4 X 18 LONG

 

BHCS 

SWING 

LOCATOR 

OPEN 

PRESS DOWN 

ON THE BRASS 

PIVOT SHAFT 

LIFT UP ON 

THE LOCATOR 

Figure 2 

 

CAUTION: 

Install only Molex terminals listed above with this tool.  Do not crimp hardened objects as damage 

can occur to the tool or die. 

 

INSTALLATION 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
To install the Tool Kit into the Power Crimp Head follow the steps below: 
 

Anvils and Punches Installation

 

1.

 

Insert the Anvils into the bottom slots of the nest.  Install the M4 x 10 long BHCS and tighten in place. 

2.

 

Insert the Punches into the top slots of the nest.  Install the M4 x 18 long BHCS and tighten in place.  See 
Figure 1. 

 

Locator Installation and Removal 

Follow the steps below to install or replace the locator.  See Figure 2. 
 

To install the locator

 

1.

 

Position the locator with 
the hole over the brass 
pivot shaft and snap it into 
place. 

 

To remove the locator 

1.

 

Open the crimp hand tool. 

2.

 

Swing the existing locator 
open and away from the 
hand tool. 

 
3.

 

Firmly press down on the 
brass pivot shaft with your thumb, while pulling the locator up.  Slip the locator off the top of the brass pivot 
shaft. 

SWING OPEN 

TERMINAL 

PUSH HERE TO 

OPEN WIRE STOP 

LOCATOR 

LOCATOR 

TERMINAL IN PLACE 

Figure 3 

Summary of Contents for 1674386

Page 1: ...ery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 4 64mm 183 Crimp Terminal Pin 14 18 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Available in Reel form only AWG mm mm in mm in 84524 84524 0008 84524 0016 14 2 09 3 05 3 81 120 150 16 1 33 2 41 3 05 09...

Page 2: ...524 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X 18 0 82 1 36 1 44 054 057 2 55 100 111 2 25 0 X 84525 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X 18 0 82 1 36 1 44 054 057 2 55 100 111 2 25 0 X 84590 14 2 09 1 73 1 81 068 071 2 55 100 111 2 25 0 X 16 1 33 1 48 1 56 058 061 2 55 100 111 2 25 0 X ...

Page 3: ...rt the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot s...

Page 4: ...ng the nest opening it will correspond with the 14 16 or 18 profile on the hand tool See Figure 4 4 Return the locator to its original position 5 Insert the proper wire over the terminal Gently touch the wire stop with the end of the wire See Figure 5 and 6 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws No...

Page 5: ...tially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 10 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period ...

Page 6: ...r No Adapter Description Figure No 63811 5670 63810 1050 Hand Crimp Frame Short N A N A 8 63810 1000 Hand Crimp Frame Long N A N A 8 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 9 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 9 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or...

Page 7: ...ate 05 24 11 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63811 5670 Tool Kit with Locator 1 3 63811 5573 Locator Base 1 4 63811 5675 Locator only REF ...

Page 8: ...LED COPY Page 8 of 8 Revision F Revision Date 05 24 11 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63811 5670 63811 5670 Tool Kit 1 http www molex com ...

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