Tool Kit for 4.64mm (.183") Crimp Terminal, Pin
Doc No: ATS-6381156HM Release Date: 01-18-07
UNCONTROLLED COPY
Page 2 of 8
Revision: F
Revision Date: 05-24-11
CONDUCTOR
BRUSH
STRIP LENGTH
SEAM
BEND UP
TWISTING
ROLLING
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF
TAB
BELL MOUTH
WIRE
DEFINITION OF TERMS
CRIMP SPECIFICATION
Terminal Series No.
Bell Mouth
Bend up Bend down Twist Roll
Conductor Brush
mm
In.
Degree
Degree
mm
In.
84524 84525 84590 0.13-0.37 .005-.015
5
5
5
10
0.75-1.25 .030-.050
Seam
Seam shall not be open and no wire allowed out of the crimping area
CONDITIONS:
After crimping, the conductor profiles should measure the following (See notes below).
Terminal Series No.
Wire Size
Conductor
Pull Force
Minimum
Profile
Crimp Height (Ref)
Crimp Width (Ref)
AWG mm
2
mm
in.
mm
in.
N
Lb.
14 16 18
84524
14
2.09 1.73-1.81 .068-.071
2.55
.100
111.2 25.0
X
16
1.33 1.48-1.56 .058-.061
2.55
.100
111.2 25.0
X
18
0.82 1.36-1.44 .054-.057
2.55
.100
111.2 25.0
X
84525
14
2.09 1.73-1.81 .068-.071
2.55
.100
111.2 25.0
X
16
1.33 1.48-1.56 .058-.061
2.55
.100
111.2 25.0
X
18
0.82 1.36-1.44 .054-.057
2.55
.100
111.2 25.0
X
84590
14
2.09 1.73-1.81 .068-.071
2.55
.100
111.2 25.0
X
16
1.33 1.48-1.56 .058-.061
2.55
.100
111.2 25.0
X
18
0.82 1.36-1.44 .054-.057
2.55
.100
111.2 25.0
X
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
