molex 1602636 Specification Sheet Download Page 7

Hand Crimp Tool For 

Mini-Fit™ Jr. Male and Female Crimp Terminals

 

Doc No: ATS-638190900 

Release Date: 01-24-08

 

UNCONTROLLED COPY

 

Page 7 of 9 

Revision: A 

Revision Date: 01-24-08 

Figure 12

 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

 
3.  Make certain all pins; pivot 

points and bearing surfaces are 
protected with a thin coat of 
high quality machine oil.  Do not 
oil excessively.  The tool was 
engineered for durability but like 
any other equipment it needs 
cleaning and lubrication for a 
maximum service life of trouble 
free crimping.  Light oil (such as 
30 weight automotive oil) used 
at the oil points, every 5,000 
crimps or 3 months, will 
significantly enhance the tool 
life. 

4.  Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 

certain terminations may affect the electrical characteristics of an application. 

5.  When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 

and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or 
jammed in a partially closed position, 

Do 

Not force the handles open or closed.  

The 

tool will open easily by pressing up on the 
ratchet release lever in the movable 
handle.  See Figure 11. 
 

How to Adjust Tool Preload 

(See Figure 12) 
 
This hand tool is factory preset to 25-45 
LBS. preload.  It may be necessary over 
the life of the tool to adjust tool handle 
preload force.  Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper 
crimp conditions: 
 
1.  Hold the hand tool in the palm of your hand as shown in Figure 12.  Using the index finger squeeze the link 

towards the top of the hand tool frame.  This will release the preload adjustment wheel. 

2.  Rotate the setting wheel counter-clockwise (CCW) to increase handle force.  The numbers will display higher.  

To decrease handle force rotate the setting wheel clockwise (CW). 

3.  Release the link to lock the setting wheel in place. 
4.  Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted. 

LUBRICATION POINTS 

(BOTH SIDES) LIGHT OIL 

(EVERY 3 MONTHS OR 

5,000 CRIMPS) 

Figure 10 

RATCHET RELEASE 

LEVER 

Figure 11 

Summary of Contents for 1602636

Page 1: ...0 0205 39 00 0112 39 00 0204 39 00 0119 39 00 0212 39 00 0118 39 00 0211 39 00 0142 39 00 0218 39 00 0141 39 00 0217 39 00 0158 39 00 0448 39 00 0157 39 00 0447 39 00 0168 39 00 0167 16 1 30 3 10 122...

Page 2: ...5 1412 44485 1211 44485 1411 44485 44485 1312 44485 1311 18 24 0 80 0 20 3 10 122 3 00 3 50 118 138 45750 3112 45750 3212 45750 3111 45750 3211 16 1 30 45750 45750 1112 45750 1212 45750 1111 45750 121...

Page 3: ...06 1 16 042 046 1 92 076 2 82 111 2 89 114 68 5 15 40 X 18 0 80 1 00 1 10 039 043 1 69 067 2 38 094 2 68 106 68 5 15 40 X 44478 20 0 50 0 83 0 93 033 037 1 64 065 2 24 088 2 65 104 58 7 13 20 X 16 1 3...

Page 4: ...ion With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal...

Page 5: ...sert the wire with the tool partially closed Those wires should be inserted with the hand tool in the open position Insert the wire above the terminal in the punch and against the wire stop then close...

Page 6: ...and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand...

Page 7: ...dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open eas...

Page 8: ...only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this t...

Page 9: ...cator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagaw...

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