molex 1602636 Specification Sheet Download Page 6

Hand Crimp Tool For 

Mini-Fit™ Jr. Male and Female Crimp Terminals

 

Doc No: ATS-638190900 

Release Date: 01-24-08

 

UNCONTROLLED COPY

 

Page 6 of 9 

Revision: A 

Revision Date: 01-24-08 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

MATCH 

UP MARKS 

FRONT BACK 

Figure 9 

 

Locator Replacement 

 
See the parts list on the last page of this document for 
the proper locator order number.  Follow the steps 
below to replace the locator.  
 
1.  Open the crimp hand tool. 
2.  Squeeze gently on the lower area shown in Figure 

7A with your thumb and index finger.  The lower 
tabs of the locator should disengage from the hand 
tool. 

3.  Lift and pull away from the hand tool.  The top 

locator hooks should slip out of the top slots easily.  
See Figure 7A. 

4.  To reinstall the new locator, make sure the hand 

tool is in the open position. 

5.  Press the red insert down as far as it will go as shown in Figure 7B. 
6.  Holding onto the lower part of the locator with your thumb and index finger, insert the locators top hooks (2) 

into the hand tool top slots. 

7.  Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool.  To secure the 

locator into place, the lower tabs must snap into place on the hand tool frame. 

 

Right or Left Hand Operation 
 

This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling if using the left handed application along with the 
locator.  Follow the steps below: 
 
1.  The locator must be removed before reversing the 

tooling.  

2.  Remove the M3 BHCS which is holding the upper tooling. 
3.  Flip the upper tooling to the opposite side and replace the M3 BHCS.  Make sure the small markings on the 

front and back of the hand tool frame, match up and are on the outside of the hand tool frame.  See Figure 8 
and 9. 

4.  Do the same thing with the lower tooling and tighten the M3 screws.  Be sure the small markings line up. 
5.  Reinstall the locator by following the Instructions in the locator replacement section. 
 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance 
steps: 
 
1.  Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 
2.  Do not use any abrasive materials that could damage the tool. 

Summary of Contents for 1602636

Page 1: ...0 0205 39 00 0112 39 00 0204 39 00 0119 39 00 0212 39 00 0118 39 00 0211 39 00 0142 39 00 0218 39 00 0141 39 00 0217 39 00 0158 39 00 0448 39 00 0157 39 00 0447 39 00 0168 39 00 0167 16 1 30 3 10 122...

Page 2: ...5 1412 44485 1211 44485 1411 44485 44485 1312 44485 1311 18 24 0 80 0 20 3 10 122 3 00 3 50 118 138 45750 3112 45750 3212 45750 3111 45750 3211 16 1 30 45750 45750 1112 45750 1212 45750 1111 45750 121...

Page 3: ...06 1 16 042 046 1 92 076 2 82 111 2 89 114 68 5 15 40 X 18 0 80 1 00 1 10 039 043 1 69 067 2 38 094 2 68 106 68 5 15 40 X 44478 20 0 50 0 83 0 93 033 037 1 64 065 2 24 088 2 65 104 58 7 13 20 X 16 1 3...

Page 4: ...ion With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal...

Page 5: ...sert the wire with the tool partially closed Those wires should be inserted with the hand tool in the open position Insert the wire above the terminal in the punch and against the wire stop then close...

Page 6: ...and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand...

Page 7: ...dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open eas...

Page 8: ...only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this t...

Page 9: ...cator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagaw...

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