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Mohawk RJ-15, Installation, Operation, Maintenance, Parts

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READ MANUAL 
THOROUGHLY BEFORE 
INSTALLING, 
OPERATING OR SERVICING 
THIS LIFT !! 
Deliver these instructions to lift 
owner/user/employer along with 
other instructional materials 
furnished with this lift.

 

MOHAWK

 

MADE IN THE USA 

 

ELECTRIC/HYDRAULIC JACKING BEAM 

RJ-15 – 15,000 LB. CAPACITY 

RJ-25 - 25,000 LB. CAPACITY 

 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 INSTALLATION 

 

 

 OPERATION 

 

 

 MAINTENANCE 

 

 

 PARTS

 
 

 

 

 

 

 

 

 

 

MOHAWK RESOURCES LTD.

 

PO BOX 110, 65 VROOMAN AVE.  
AMSTERDAM, NY 12010 

TOLL FREE:

  

1-800-833-2006 

LOCAL:

  

 

1-518-842-1431 

FAX:

 

 

  1-518-842-1289 

INTERNET:

   

WWW.MOHAWKLIFTS.COM 

E-MAIL:

  

 

[email protected] 

 

RJ-15 & RJ-25  12/1/2015.doc 
Rev Date  12/1/2015 
Part #601-800-279 

MODELS 

RJ-15 & RJ-25 

Summary of Contents for RJ-15

Page 1: ...E IN THE USA ELECTRIC HYDRAULIC JACKING BEAM RJ 15 15 000 LB CAPACITY RJ 25 25 000 LB CAPACITY INSTALLATION OPERATION MAINTENANCE PARTS MOHAWK RESOURCES LTD PO BOX 110 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIL SERVICE MOHAWKLIFTS COM RJ 15 RJ 25 12 1 2015 doc Rev Date 12 1 2015 Part 601 800 279 MODELS RJ 1...

Page 2: ...ical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 6 To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline WARNING Risk of Explosion This equipment has internal arcing and sparking parts which should not be exposed to flammable vapors This equipment is only suitable for ins...

Page 3: ...upplied with this lift are to be used on this lift only Accessories from other lifts are not acceptable and could result in injury to the user LOCKOUT TAGOUT REQUIREMENTS The start switch provided with this unit must not be used as a primary disconnecting means A separate disconnecting means must be provided in accordance with all applicable codes It is the responsibility of the owner user of this...

Page 4: ... Please have this unit s model and serial number when calling for service Model Number ______________________ Serial Number ______________________ OR CONTACT MOHAWK RESOURCES LTD 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service MOHAWKLIFTS com ...

Page 5: ...NT SOME ITEMS ON LIFT ARE SUBJECT TO NORMAL WEAR AND TEAR AND ARE NOT COVERED UNDER THIS WARRANTY STRUCTURAL AND MECHANICAL COMPONENTS ALL LIFTS STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE BELOW STATED TIME FRAME SPECIFIC TO MODEL LISTED FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO S...

Page 6: ...FECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER CASUAL AND ROUTINE ADJUSTMENTS SUCH AS BUT NOT LIMITED TO FITTINGS SENSORS AND SWITCHES ANCHOR BOLT RE TIGHTENING OR ANY SHIMMING OR ADJUSTMENTS REQUIRED DURING A PROPER AND PROFESSIONAL INSTALLATION BY A QUALIFIED INSTALLER MAINTE...

Page 7: ...EMENT MAN081 14 RJ ASSEMBLY MAN1000 15 RJ HYDRAULIC SYSTEM MAN1001 16 RJ SUB ASSEMBLY MAN1002 17 RJ POWER UNIT ASSEMBLY MAN1003 18 RJ CYLINDER ASSEMBLY MAN1004 19 JP 15 JP 25 ASSEMBLY MAN1005 20 ROLLER ASSEMBLY RH ZZ1355 A 003 21 ROLLER ASSEMBLY LH ZZ1355 A 004 22 HYDRAULIC SCHEMATIC 025 050 015 23 FITTING LIST 025 050 013 24 ALI WARNING CAUTION AND SAFETY MESSAGES 25 ALL INFORMATION ILLUSTRATIONS...

Page 8: ...LDING ON THIS EQUIPMENT AFTER MANUFACTURING IS COMPLETED UNAUTHORIZED WELDING APPLICATION OF HEAT OR MODIFICATION OF THIS EQUIPMENT VOIDS ANY AND OR ALL APPLICABLE WARRANTIES COVERING THIS EQUIPMENT ALL WARRANTIES APPLICABLE TO THIS EQUIPMENT ARE CONTINGENT ON STRICT ADHERENCE TO THE MAINTENANCE SCHEDULES AND PROCEDURES IN THIS MANUAL KEEP ALL SHIELDS AND GUARDS IN PLACE INSURE ALL SAFETY MECHANIS...

Page 9: ...ALL WIDTH 25 38 INCHES OVERALL LENGTH 51 INCHES OVERALL HEIGHT 10 INCHES SHIPPING WEIGHT 362 LBS POWER UNIT SPECIFICATIONS BRAND NAME MONARCH MODEL M 404 0132 601 300 042 POWER UNIT TYPE HORIZONTAL MOTOR VOLTAGE 115 VAC FLA AT RATED CAPACITY 13 2 Amps MOTOR HORSEPOWER 1 MOTOR PHASE SINGLE MOTOR CYCLE HERTZ 60 MOTOR SPEED RPM 3450 PUMP FLOW GPM 0 80 GPM 3450 RPM RELIEF VALVE SETTING RJ 15 1200 PSI ...

Page 10: ...H 2 025 002 127 HEIGHT ADAPTER 3 INCH 2 025 002 126 HEIGHT ADAPTER BRACKET 1 601 600 022 BAG ZIP LOC 9 X 12 1 601 310 005 BREATHER CAP 1 600 640 001 BOLT 5 16 18 NC X 1 2 600 710 003 WASHER FLAT 5 16 2 690 600 001 NUT NYLON 5 16 18 NC 2 600 680 006 NUT PLAIN 1 4 20 NC 4 600 720 007 WASHER LOCK 1 4 4 600 710 004 WASHER FLAT 1 4 8 600 640 004 BOLT 1 4 20 NC X 1 LG HEX HEAD CAP SCR 4 019 000 012 MANU...

Page 11: ...AND OFF SIDE TRACK IS TO BE TWO INCHES WIDER THAN THE OUTSIDE DIMENSION OF THE JACKING BEAM PLACE THE JACKING BEAM BETWEEN THE TRACKS SUPPORT THE UNIT OFF OF THE TRACKS WITH TWO PIECES OF 4 X 4 X 12 INCH DUNNAGE REPLACE THE OFF SIDE TRACK BACK TO IT S ORIGINAL POSITION OF 48 FROM THE MAINSIDE TRACK NOTE THE MEASUREMENT BETWEEN THE TRACKS AT THE FORE AND AFT END OF THE UNIT MUST BE THE SAME RAISE T...

Page 12: ...ND OIL PERFORM THE PRE OPERATION CHECK LIST PER INSTRUCTIONS BEFORE RAISING VEHICLE TO DESIRED HEIGHT BEFORE DRIVING VEHICLE INTO THE BAY POSITION RJ CYLINDERS PADS AND WHEEL CHOCKS OUT OF THE WAY TO PROVIDE UNOBSTRUCTED CLEARANCE DO NOT HIT OR RUN OVER CYLINDERS ADAPTERS OR WHEEL STOPS THIS COULD DAMAGE LIFT OR VEHICLE LOAD VEHICLE ON JACK PADS TO CONTACT AT THE VEHICLE MANUFACTURER S RECOMMENDED...

Page 13: ...O BE RAISED BY THE JACKING BEAM PLACE THE JACKING BEAM INTO POSITION ENABLING LIFTING FROM EITHER FRONT OR REAR AXLE PLUG THE JACKING BEAM INTO THE POWER SUPPLY CONTROLLED BY THE LIMIT SWITCH SYSTEM TO RAISE ENGAGE THE POWER BUTTON ON THE POWER UNIT PULL OUT THE DIRECTIONAL CONTROL LEVERS TO RAISE THE JACK CYLINDERS ENSURE PROPER PAD ENGAGEMENT WITH FRAME OR AXLE PLACE THE LIFTING PADS PER MFG S R...

Page 14: ...TING COMPONENTS FOR DEFORMATION WEAR OR CORROSION INSPECT ALL HYDRAULIC COMPONENTS FOR LEAKS DEFORMATION WEAR OR CORROSION TIGHTEN ALL FASTENERS AND HYDRAULIC FITTINGS AS REQUIRED 1 ALL O RING BOSS FITTINGS JAM NUTS ARE TO BE TIGHTENED TO 15 FOOT POUNDS TORQUE 2 ALL PIPE FITTINGS IF LEAKING IS TO BE REMOVED RE SEALED AND RE INSTALLED SELECT UNITE THREAD SEALANT OR EQUIVALENT ON FITTING THREADS SEM...

Page 15: ...FER TO POWER UNIT SPECIFICATIONS CONTACT MOHAWK SERVICE DEPARTMENT PRESSURE RELIEF CONTAMINATION REFER TO POWER UNIT SPECIFICATIONS REMOVE AND CLEAN DEBRIS FROM VALVE ASSEMBLY INCORRECT VOLTAGE TO POWER UNIT REFER TO POWER UNIT SPECIFICATIONS CONSULT AN ELECTRICIAN HYDRAULIC SYSTEM CONTAMINATION CYCLE UNIT EMPTY SEVERAL TIMES IF NEGATIVE RESULT FLUSH OUT SYSTEM AND REPLACE WITH DEXRON III ATF MOTO...

Page 16: ...DEL _________________________ SERIAL NUMBER _________________________ DATE OF INSTALLATION _________________________ DATE PART REPLACED SERVICED SERVICE COMPANY SERVICED BY MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE COMPANY SERVICED BY ...

Page 17: ... 25 11 MOHAWK PARTS DIAGRAMS MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIN SERVICE MOHAWKLIFTS MODELS RJ 15 RJ 25 ...

Page 18: ...MOHAWK MODEL RJ 15 RJ 25 12 ...

Page 19: ...MOHAWK MODEL RJ 15 RJ 25 13 ...

Page 20: ...MOHAWK MODEL RJ 15 RJ 25 14 ...

Page 21: ...MOHAWK MODEL RJ 15 RJ 25 15 ...

Page 22: ...MOHAWK MODEL RJ 15 RJ 25 16 ...

Page 23: ...MOHAWK MODEL RJ 15 RJ 25 17 ...

Page 24: ...MOHAWK MODEL RJ 15 RJ 25 18 ...

Page 25: ...MOHAWK MODEL RJ 15 RJ 25 19 ...

Page 26: ...MOHAWK MODEL RJ 15 RJ 25 20 ...

Page 27: ...MOHAWK MODEL RJ 15 RJ 25 21 ...

Page 28: ...MOHAWK MODEL RJ 15 RJ 25 22 ...

Page 29: ...MOHAWK MODEL RJ 15 RJ 25 23 ...

Page 30: ...MOHAWK MODEL RJ 15 RJ 25 24 ...

Page 31: ...MOHAWK MODEL RJ 15 RJ 25 25 ...

Page 32: ...RE USED WE HAVE CREATED AN ON LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE VISIT WWW MOHAWKLIFTS COM PR AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION JPG FORMATS PREFERED E MAIL YOUR PHOTOS AND COMMENTS TO PHOTOS MOHAWKLIFTS COM BEST REGARDS HAPPY LIFTING YOUR FRIENDS AT MOHAWK LIFTS ...

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