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Mohawk FL-25 Manual Download Page 6

MOHAWK MODEL TR-25A, FL-25, TR-19 

6 

CONTENTS 

TEXT 

Page 

APPENDAGES

7

SPECIFICATIONS

8

PACKING LIST

9-10

RECOMMENDED TOOL LIST

11

BEFORE INSTALLING A LIFT / WEJ-IT INSTALLATION 

12

INSTALLATION INSTRUCTIONS

13-14

SAFETY TIPS

15

PRE - OPERATION CHECK LIST / LIFTING PROCEDURES 

16 

MAINTENANCE PROCEDURES

17

TROUBLE SHOOTING

18

SERVICE CHART

19

MAINTENANCE CHART

19

FIGURES & DIAGRAMS 

Figure 

FLOOR LAYOUT

1

FLOOR SLOPE AND SHIMMING RESTRICTIONS     

2 

BAY LAYOUT, STANDARD

3 

BAY LAYOUT, STANDARD WITH RACK EXTENSIONS              

4             

TOP RAIL INSTALLATION

5

CROSSRAIL INSTALLATION

6

MAINSIDE TRACK INSTALLATION

7

OFFSIDE TRACK INSTALLATION

8

AIR LOCK RELEASE INSTALLATION

9

CHAIN ASSEMBLY DIAGRAMS

10

HYDRAULIC SYSTEM CONNECTIONS

11

CHAIN/POST SHIMMING

12

ANCHOR BOLT SPECS (SPADE TYPE)   

13 

CHAIN INSPECTION/MAINTENANCE PROCEDURE 

14 

PARTS DRAWINGS  
(TR-25, FL-25, TR-19 w/ 13’ 20’ ,25’, 30’ Tracks) 

Figure 

ISOMETRIC FINAL ASSEMBLY

MAN920

HYDRAULIC SYSTEM

MAN901

TOP RAIL ASSEMBLY

MAN904

CYLINDER ASSEMBLY

MAN910

CROSSRAIL ASSEMBLY, FORE

025-020-027

CROSSRAIL ASSEMBLY, AFT

025-020-029

CHAIN ROUTING

MAN906

PARTS BOX # 1 CONTENTS

MAN906

PARTS BOX # 2 CONTENTS

MAN950

PARTS BAG # 1 CONTENTS

MAN908

PARTS BAG # 2 CONTENTS

025-020-030

PARTS BAG # 3 CONTENTS

025-012-083

TAG & DECAL LOCATIONS

MAN930

New Slab Recommendations 

End of Manual

ALL INFORMATION, ILLUSTRATIONS, AND SPECIFICATIONS IN THIS MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE 
AT THE TIME OF PRINTING. WE RESERVE THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE. 

Summary of Contents for FL-25

Page 1: ...ARTS READ MANUAL THOROUGHLY BEFORE INSTALLING OPERATING OR MAINTAINING LIFT MOHAWK 76 MOHAWK INDUSTRIAL PARK 9ROOMAN AVE P O BOX 110 AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIL TECHSUPPORT MOHAWKLIFTS COM FILE FL25 TR25 TR19 SERIES 12 1 2015 doc REVISION DATE 12 1 2015 P N 601 800 358 MODEL TR 25A FL 25 TR 19 ...

Page 2: ...ries from other lifts are not acceptable and could result in injury to the user WARNING Loading of the jacking beams or combination of jacking beams above the rated capacity of the lift itself could result in personal injury to the operator and or damage to the lift and or vehicle The load rating of any jacking beam or combination of jacking beams on this unit must not exceed the rated capacity of...

Page 3: ...Here Please have this unit s model and serial number when calling for service Model Number ______________________ Serial Number ______________________ OR CONTACT Mohawk Lifts LLC 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service MOHAWKLIFTS com ...

Page 4: ...T SOME ITEMS ON LIFT ARE SUBJECT TO NORMAL WEAR AND TEAR AND ARE NOT COVERED UNDER THIS WARRANTY STRUCTURAL AND MECHANICAL COMPONENTS ALL LIFTS STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE BELOW STATED TIME FRAME SPECIFIC TO MODEL LISTED FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SP...

Page 5: ...DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER CASUAL AND ROUTINE ADJUSTMENTS SUCH AS BUT NOT LIMITED TO FITTINGS SENSORS AND SWITCHES ANCHOR BOLT RE TIGHTENING OR ANY SHIMMING OR ADJUSTMENTS REQUIRED DURING A PROPER AND PROFESSIONAL INSTALLATION BY A QUALIFIED INSTALLER MAIN...

Page 6: ... CHAIN ASSEMBLY DIAGRAMS 10 HYDRAULIC SYSTEM CONNECTIONS 11 CHAIN POST SHIMMING 12 ANCHOR BOLT SPECS SPADE TYPE 13 CHAIN INSPECTION MAINTENANCE PROCEDURE 14 PARTS DRAWINGS TR 25 FL 25 TR 19 w 13 20 25 30 Tracks Figure ISOMETRIC FINAL ASSEMBLY MAN920 HYDRAULIC SYSTEM MAN901 TOP RAIL ASSEMBLY MAN904 CYLINDER ASSEMBLY MAN910 CROSSRAIL ASSEMBLY FORE 025 020 027 CROSSRAIL ASSEMBLY AFT 025 020 029 CHAIN...

Page 7: ...ND OR THE POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB SECTION SEE FIGURE 1 SIMPLY STATED FOR OPTIMUM LEVEL LIFTING THE EQUIPMENT AT BEST CAN LIFT ONLY AS LEVEL AS THE FLOOR ON WHICH IT IS LOCATED AND SHOULD NOT BE EXPECTED TO COMPENSATE FOR DRASTIC FLOOR SLOPE DIFFERENCES THIS EQUIPMENT MUST BE INSTALLED ON A LEVEL CONCRETE FLOOR WITH A MINIMUM THICKNESS OF 4 1 2 THE CONCRETE MUST BE AGED AT ...

Page 8: ...29 FEET 19 FEET 20 19 FEET 36 FEET 19 FEET 25 19 FEET 41 FEET 19 FEET 30 19 FEET 46 FEET 19 FEET NOTE THE PLACEMENT OF THE UNIT IS DETERMINED BY THE TYPE LENGTH WIDTH HEIGHT OF VEHICLE BEING SERVICED WEJ IT ANCHOR SPECIFICATIONS LENGTH DRILL DEPTH DRILL SIZE DRILL SIZE MIN MAX TORQUE N A 5 INCH 5 INCH INCH 775 787 INCH INCH SEE ANCHOR SPECS REFER TO ANCHOR BOLT SPECIFICATION IN BACK OF MANUAL PRE ...

Page 9: ... 002 053 Hose Assembly 3 8 ID x 168 1 600 670 008 Wej It 3 4 x 5 1 2 16 025 000 107 Chain Connector 6 600 710 012 Washer Flat 7 8 ID 12 600 680 021 Nut Plain 7 8 14 NF 12 601 800 061 Decal Mohawk 4 601 800 035 Decal Caution 1 601 800 034 Decal Warning 1 601 800 045 Decal Capacity 25 000 FOR TR 25 FL 25 ONLY 2 601 800 121 Decal Capacity 19 000 FOR TR 19 ONLY 2 601 800 030 Decal Made In America 4 60...

Page 10: ... NEMA L14 20R 1 601 310 005 Breather Cap 1 600 830 026 Master Chain Link Assembly 12 601 600 050 Plastic Pull Tie 8 Lg 27 601 600 045 Cable Tie Holder 15 600 690 003 Nut Lock Nylon 3 4 16 NF 16 025 012 083 Parts Bag 3 Small Parts 601 600 022 Bag 9 x 12 1 601 510 024 Gauge 1 601 510 025 L Bracket 1 601 510 026 Regulator 1 600 600 001 Screw 10 32 x 1 2 Thread Cutting Pan Head 2 025 012 101 Top Rail ...

Page 11: ...ICE GRIPS AS NEEDED 1 CRESCENT WRENCH AS NEEDED 1 50 FT FISH TAPE PULL CHAIN 1 4 FT BUBBLE LEVEL VERIFY LEVEL ASSEMBLY 1 PRY BAR MOVING HEAVY ITEMS 1 TIN SNIPS PACKAGING BANDING 1 CHALK LINE FLOOR LAYOUT 1 SOAP STONE FLOOR LAYOUT 1 25 FT TAPE MEASURE FLOOR LAYOUT SQUARING POST 1 50 FT TAPE MEASURE FLOOR LAYOUT SQUARING POST 1 MEDIUM HAMMER WEJ IT ANCHORS 8 FT STEP LADDER ASSEMBLE ELEVATED ITEMS 10...

Page 12: ...DARD POWER UNIT IS 220 VOLT SINGLE PHASE REFER TO THE LIFT VERIFICATION SHEET FOR SPECIFICATIONS ON SPECIAL ORDERS THE POWER SUPPLY SHOULD BE AVAILABLE PRIOR TO INSTALLATION IT IS ADVISED TO HAVE A LICENSED ELECTRICIAN PERFORM ALL ELECTRICAL BAY SIZE NOTE WALKWAYS OVERHEAD OBSTRUCTIONS AND ABILITY TO MOVE EQUIPMENT IN THE BAY AREA REFER TO THE LIFT SPECIFICATIONS REFER TO THE LIFT VERIFICATION SHE...

Page 13: ...RT AND HAND TIGHTEN THE BREATHER CAP ASSEMBLE THE POWER UNIT LOWERING HANDLE TO THE EYE BOLT ON THE LOWERING VALVE ASSEMBLY USING THE WASHER AND COTTER PIN ASSEMBLE THE TWO HYDRAULIC HOSES TO THE HYDRAULIC CYLINDER CONNECT THE HOSE FROM THE ROD END OF THE CYLINDER TO THE POWER UNIT RESERVOIR CONNECT THE HOSE FROM THE BLIND END OF THE CYLINDER TO THE PRESSURE PORT ON THE POWER UNIT AT THIS TIME HAV...

Page 14: ... THE REGULATOR SET REGULATOR TO 80 P S I CYCLE THE LOCK RELEASE AND ENSURE THAT ALL FOUR LOCKS ARE RELEASING PROPERPLY CHECK FOR ANY AIR LEAKS CORRECT AS REQUIRED BEFORE PROCEDING TO THE NEXT STEP TURN THE ELECTRIC CIRCUIT BREAKER FOR THE UNIT ON NOTE THE POSITION OF THE MAIN SIDE TRACK ALIGN THE TABS ON THE CROSSRAILS TO THE MAIN SIDE TRACKS ALSO SET THE OFF SIDE TRACK AT EIGHT FEET FROM THE OUTS...

Page 15: ...EBRIS GREASE OIL x PERFORM THE PRE OPERATION CHECK LIST PER INSTRUCTIONS BEFORE RAISING VEHICLE TO DESIRED HEIGHT x BEFORE DRIVING VEHICLE INTO THE BAY POSITION ARMS AND SUPPORTS TO PROVIDE UNOBSTRUCTED CLEARANCE DO NOT HIT OR RUN OVER LIFT ARMS ADAPTERS OR AXLE SUPPORTS THIS COULD DAMAGE LIFT OR VEHICLE x LOAD VEHICLE ON LIFT CAREFULLY POSITION LIFT SUPPORTS TO CONTACT AT THE VEHICLE MANUFACTURER...

Page 16: ...SARY REPAIRS HAVE BEEN COMPLETED LIFTING PROCEDURES OPERATION PERFORM PRE OPERATION CHECK LIST ITEM BY ITEM ENSURE UNIT IS COMPLETELY LOWERED POSITION THE VEHICLE ONTO THE UNIT CAUTION x AVOID SUDDEN STARTS AND STOPS DURING LOADING AND UNLOADING OF VEHICLE POSITION THE VEHICLE AS INDICATED BY THE MFG S RECOMMENDED LIFT POINTS NOTE x ALIGN THE CENTER OF GRAVITY C G OF THE VEHICLE WITH THE CENTERLIN...

Page 17: ...ED 1 ALL O RING BOSS FITTINGS JAM NUTS ARE TO BE TIGHTENED TO 15 FOOT POUNDS TORQUE 2 ALL PIPE FITTINGS IF LEAKING ARE TO BE REMOVED RE SEALED AND RE INSTALLED SELECT UNITE THREAD SEALANT OR EQUIVALENT ON FITTING THREADS INSPECT ANCHOR CONDITIONS FOR ANY POSSIBLE CORROSION AND INSPECT THE FLOOR FOR ANY SIGNS OF FATIGUE OR FRACTURES INSPECT ALL BEARINGS FOR UNUSUAL OR EXCESSIVE WEAR REPLACE IF NEED...

Page 18: ...OVE OBSTRUCTION RAISING UNEVEN POSTS OUT OF SQUARE VERIFY LEVEL MAKE ANY AND ALL NECESSARY ADJUSTMENTS SHOP FLOOR UNEVEN VERIFY PROPER INSTALLATION RAISING UNEVEN CONT POST NOT SHIMED CORRECTLY SHIM POST CHAIN OUT OF ADJUSTMENT ADJUST CHAINS SLOW DRIFT DOWN POSSIBLE CAUSE SOLUTION SAFETIES NOT ENGAGED RAISE UNIT TO RE ENGAGE SAFETIES THEN LOWER UNIT ONTO SAFETIES POWER UNIT LOWERING VALVE CONTAMIN...

Page 19: ...ODEL TR 25A FL 25 TR 19 19 MODEL SERIAL NUMBER DATE OF INSTALLATION SERVICE CHART DATE PART REPLACED SERVICED SERVICE COMPANY SERVICED BY MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE COMPANY SERVICED BY ...

Page 20: ...AMS MOHAWK 76 MOHAWK INDUSTRIAL PARK 9ROOMAN AVE P O BOX 110 AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIL TECHSUPPORT MOHAWKLIFTS COM MODELS TR 25A FL 25 TR 19 MADE IN THE USA ...

Page 21: ...MOHAWK MODEL TR 25A FL 25 TR 19 21 Figure 1 ...

Page 22: ...MOHAWK MODEL TR 25A FL 25 TR 19 22 Figure 2 ...

Page 23: ...MOHAWK MODEL TR 25A FL 25 TR 19 23 Figure 3 ...

Page 24: ...MOHAWK MODEL TR 25A FL 25 TR 19 24 Figure 4 ...

Page 25: ...MOHAWK MODEL TR 25A FL 25 TR 19 25 Figure 5 ...

Page 26: ...MOHAWK MODEL TR 25A FL 25 TR 19 26 Figure 6 ...

Page 27: ...MOHAWK MODEL TR 25A FL 25 TR 19 27 Figure 7 ...

Page 28: ...MOHAWK MODEL TR 25A FL 25 TR 19 28 Figure 8 ...

Page 29: ...MOHAWK MODEL TR 25A FL 25 TR 19 29 Figure 9A ...

Page 30: ...MOHAWK MODEL TR 25A FL 25 TR 19 30 Figure 9B ...

Page 31: ...MOHAWK MODEL TR 25A FL 25 TR 19 31 Figure 9C ...

Page 32: ...MOHAWK MODEL TR 25A FL 25 TR 19 32 Figure 10 ...

Page 33: ...MOHAWK MODEL TR 25A FL 25 TR 19 33 Figure 11 ...

Page 34: ...MOHAWK MODEL TR 25A FL 25 TR 19 34 Figure 12 ...

Page 35: ...MOHAWK MODEL TR 25A FL 25 TR 19 35 Figure 13A ...

Page 36: ...MOHAWK MODEL TR 25A FL 25 TR 19 36 Figure 13B ...

Page 37: ...MOHAWK MODEL TR 25A FL 25 TR 19 37 Figure 14 ...

Page 38: ...GS MOHAWK 76 MOHAWK INDUSTRIAL PARK 9ROOMAN AVE P O BOX 110 AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIL TECHSUPPORT MOHAWKLIFTS COM MODELS TR 25A FL 25 TR 19 MADE IN THE USA ...

Page 39: ...MOHAWK MODEL TR 25A FL 25 TR 19 39 ...

Page 40: ...MOHAWK MODEL TR 25A FL 25 TR 19 40 ...

Page 41: ...MOHAWK MODEL TR 25A FL 25 TR 19 41 ...

Page 42: ...MOHAWK MODEL TR 25A FL 25 TR 19 42 ...

Page 43: ...MOHAWK MODEL TR 25A FL 25 TR 19 43 ...

Page 44: ...MOHAWK MODEL TR 25A FL 25 TR 19 44 ...

Page 45: ...MOHAWK MODEL TR 25A FL 25 TR 19 45 ...

Page 46: ...MOHAWK MODEL TR 25A FL 25 TR 19 46 ...

Page 47: ...MOHAWK MODEL TR 25A FL 25 TR 19 47 ...

Page 48: ...MOHAWK MODEL TR 25A FL 25 TR 19 48 ...

Page 49: ...MOHAWK MODEL TR 25A FL 25 TR 19 49 ...

Page 50: ...MOHAWK MODEL TR 25A FL 25 TR 19 50 ...

Page 51: ...MOHAWK MODEL TR 25A FL 25 TR 19 51 ...

Page 52: ...L 25 TR 19 52 MOHAWK 76 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET www MOHAWKLIFTS com E MAIN Service MOHAWKLIFTS com NEW SLAB RECOMMEDATIONS MADE IN THE USA ...

Page 53: ...ation should be obtained from the firm who supplies the concrete mixture at the time of the pour The slab above is designed as stand alone and does not take into account the contribution of strength from surrounding concrete It may be desirable to reinforce the new slab to the pre existing surrounding floor Care should be taken to locate these specific reinforcement bars away from any anchor posit...

Page 54: ...Min 220 Min 18 4 Main Bars 24 4 Temperature Bars 4 in Long Bars 8 in Short Bars 1 in 8 in TR 19 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in FL 25 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 25 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 30 48 Min 48 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 33 72 Min 72 Min 12 4 Bars 24 Bars ...

Page 55: ...MOHAWK MODEL TR 25A FL 25 TR 19 55 ...

Page 56: ...MOHAWK MODEL TR 25A FL 25 TR 19 56 ...

Page 57: ...Model V 77 30S A ND VALIDATE D Model TR 75 A ND VALIDATE D Model 75 32 F The Lifts You Can t Wear Out TWO POST FOUR POST MOBILE COLUMN PARALLELOGRAM VERTICAL RISE MOHAWKLIFTPRODUCTS Mohawk Lifts LLC P O Box 110 65 Vrooman Ave Amsterdam NY 12010 Phone 800 833 2006 518 842 1431 www mohawklifts com ...

Page 58: ...TS ARE USED WE HAVE CREATED AN ON LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE VISIT WWW MOHAWKLIFTS COM PR AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION JPG FORMATS PREFERED E MAIL YOUR PHOTOS AND COMMENTS TO PHOTOS MOHAWKLIFTS COM BEST REGARDS HAPPY LIFTING YOUR FRIENDS AT MOHAWK LIFTS ...

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