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Moeller EASY 412-AC Series Training Manual Download Page 1

Training Guide

EASY 412-DC-...

EASY 618-AC-RC

EASY 412-AC-...

EASY 620-DC-TC

Control Relay

06/99 AWB 2528-1316 GB

1st published 1998, edition 04/98
2nd published 1999, edition 06/99
see list of revisions on page II

© Moeller GmbH, Bonn

Author:

Dieter Bauerfeind

Editor:

Jörg Eiserloh, Thomas Kracht

Translator:

Terence Osborn

For Immediate Delivery call KMParts.com at (866) 595-9616

Summary of Contents for EASY 412-AC Series

Page 1: ...y 06 99 AWB 2528 1316 GB 1st published 1998 edition 04 98 2nd published 1999 edition 06 99 see list of revisions on page II Moeller GmbH Bonn Author Dieter Bauerfeind Editor Jörg Eiserloh Thomas Kracht Translator Terence Osborn For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 2: ... the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause uncontrolled operation or restart Devices that are designed for mounting in housing...

Page 3: ... 618 AC RC 4 Functions 5 easy at a glance 6 Mounting 6 ff Connecting easy 12 EASY 6 status display 14 23 ff Circuit diagram elements 16 System menu 20 Menu languages 22 Startup behaviour 36 Text display markers 44 Available memory cards 44 EASY SOFT 45 Technical data 47 Dimensions of EASY 6 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 4: ... easy 19 Setting the menu language 20 Setting the time 21 Choose easy operating mode 22 easy Circuit diagram elements 23 Example creating a circuit diagram 26 Function relay types 30 Example using a function relay 37 Basic circuits 41 3 easy Interface Socket 43 4 Technical Data 45 Technical data 45 easy models 45 Index 49 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 5: ...Contents 2 06 99 AWB 2528 1316 GB For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 6: ...ssing the buttons on the device easy works with make contacts break contacts and relays Danger of injury due to electric shock The electrical installation and commissioning work must only be carried out by suitably qualified personnel Do not work on the device when the power is switched on Observe the relevant safety regulations Switch off the power Make sure that the device cannot be switched on ...

Page 7: ...nhouses exterior lighting window controllers shop display lighting control Create controllers for temperature ventilation and brightness levels Control machines and plant presses conveyor belts oscillating conveyors sorters pumps Additional functions With the help of the additional 600 units EASY 620 DC TC EASY 618 AC RC as well as the expansion of the 400 range with EASY 412 DC TC EASY 412 DC TCX...

Page 8: ...GB Overview of easy a Power supply b Inputs c Buttons d Socket for memory card or PC interface cable e Output terminals f LCD display DEL AL T ESC OK b a g f ESC OK DEL AL T d c e For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 9: ... secured by the built in spring mechanism without needing screws Mounting on a mounting plate easy can be screwed to a mounting plate with the three device feet available as an optional accessory Connecting easy Overview 1 2 EASY 412 DC R 412 DC TC 412 AC R 618 AC RC 620 DC TC Connecting inputs Page 7 Page 7 Page 7 Page 9 Page 9 Connecting outputs Page 8 Page 8 Page 8 Page 10 Page 10 For Immediate...

Page 10: ... l7 l8 1 A 0 V l1 I2 I3 I4 I5 I6 I7 I8 1 15 V 0 5 V l 2 mA 24 V I7 I8 2 2 mA 24 V 0 5 Nm 3 5 mm N L 0 5 Nm 3 5 mm L N 1 A N l1 I2 I3 I4 I5 I6 I7 I8 Ue 115 230 V ⵑ 50 60 Hz 97 264 V ⵑ le 40 mA 115 V 20 mA 230 V l1 I6 0 5 mA 230 V l1 I6 0 25 mA 115 V I7 I8 l 6 mA 230 V l 4 mA 115 V 1 79 V 0 40 V 264 V For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 11: ... L3 115 230 V ⵑ 24 V 25 000 R L 24 V 8 A 115 V ⵑ 8 A 230 V ⵑ 8 A 2 A 2 A 2 A 1000 W 10 58 W 1 2 1 2 1 2 1 2 10 000 000 Q1 Q2 Q3 Q4 Suppressor circuit 0 V R L 24 V 0 5 A 24 V 24 V 0 V0 V Q1 Q2 Q3 Q4 10 A 0 5 A 5 W 24 V 2 5 A 24 V 20 4 28 8 V 0 V Q 24 V U 33 V z 0 V Q For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 12: ... 1 15 V 0 5 V 24 V I7 I8 2 2 mA I9 I10 I11 I12 28 8 V 24 V I1 I6 I9 I12 3 3 mA 24 V Input 24 V ⵑ N L 0 5 Nm 3 5 mm L N 1 A N l1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 Ue 115 230 V ⵑ 50 60 Hz 85 264 V ⵑ 115 230 V ⵑ Input 115 230 V ⵑ le 70 mA 115 V 35 mA 230 V l1 I6 I9 I12 0 5 mA 230 V l1 I6 I9 I12 0 25 mA 115 V I7 I8 l 6 mA 230 V l 4 mA 115 V 1 79 V 0 40 V 264 V For Immediate Delivery call KMParts com...

Page 13: ...30 V ⵑ 24 V 25 000 R 24 V 8A 115 V ⵑ 8A 230 V ⵑ 8A 2 A 2 A 2 A 1000 W 10 58 W 1 2 2 2 2 2 2 1 1 1 1 1 10 000 000 Q6 Q5 Q4 Q3 Q2 Q1 Suppressor circuit 24 V R 5 W 24 V 0 5 0 V 24 V 0 V Q1 Q2 Q3 Q4 Q5 Q6 Q7 2 5 A 20 4 28 8 V 10 A 24 V 0 5 A Q8 0 V Q 24 V U 33 V z 0 V Q For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 14: ...ose contact numbers values time etc OK Next menu level store your entry ESC Last menu level cancel your entry A LT DEL DEL DEL DEL DEL DEL DEL DEL DEL DEL ESC OK and Show system menu Go to next menu level Select menu item Store your entry Return to last menu level Cancel your entry since the last OK ÍÚ ú í Change menu item Change value Change position P button function if enabled ú í Input P1 Inpu...

Page 15: ...ff I12345678 ââ MO â 12 50 Q1234 RUN Inputs Retention Debounce P buttons Day time Stop mode Output terminals Mode 1 2 5 8 On Off 1 5 8 RE I P MO 02 00 ST 2 5 8 RUN Current choice blinks in the easy menu Main menu with and without password option PROGRAM PROGRAM PARAMETER SET CLOCK PASSWORD PROGRAM PARAMETER SET CLOCK For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 16: ...rcuit diagram also with ÍÚ Value M M Change position with ú í Change values with ÍÚ Blinking values menus are shown grey in this manual Contacts Coil field Circuit connections Current paths WINTER TIME DAY MO TIME 01ê25 WINTER TIME DAY MO TIME 01 25 I1 I2uT1 ÄQ1 I2 Ö1kêê êêê êê êê êê êêê êê êê êê êêê Connections For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 17: ...r counter relay Ö Contact for time switch A Analog comparator contact D Contact for text marker relay1 Contact for jump relay 1 R Reserve contact for relay1 S Contact for marker relay1 Coil field 1st circuit connection 2nd circuit connection 3rd circuit connection 41st circuit connection 121st circuit connection1 I1 M2uT1 ÄQ1 I2 Ö1kêê êêê êê êê êê êêê êê êê êê êêê For Immediate Delivery call KMPar...

Page 18: ...ACE PROGRAM DELETE PROG CARD PROGRAM DELETE PROG CARD EASY CARD CARD EASY DELETE CARD DELETE EASY CARD CARD EASY DELETE CARD RUN PROGRAM PROGRAM RUN PARAMETER SET CLOCK PROGRAM RUN PARAMETER SET CLOCK REPLACE SUMMER TIME WINTER TIME SET CLOCK SUMMER TIME STOP STOP Circuit diagram menu RUN Power flow display RUN Parameter display Circuit diagram Display for clock setting WINTER TIME DAY MO TIME 14 ...

Page 19: ...stem CHANGE PW ACTIVATE Password entry Set password Change password Password entry CHANGE PW ACTIVATE ACTIVATE DEBOUNCE OFF DEBOUNCE ON P BUTTONS ON P BUTTONS OFF PASSWORD DEBOUNCE OFF P ON GB D F E I PASSWORD DEBOUNCE OFF P BUTTONS ON GB D F E I PASSWORD DEBOUNCE OFF P ON GB D F E I DEUTSCH FRANCAIS ESPANOL ITALIANO Password Password The menu functions are described in the User Guide AWB 2528 130...

Page 20: ...ASSWORD SYSTEM GB D F E I DEUTSCH FRANCAIS ESPANOL ITALIANO Password Password PASSWORD SYSTEM GB D F E I DEBOUNCE OFF P ON STOP MODE RETENTION ON DEBOUNCE OFF P ON STOP MODE RETENTION ON DEBOUNCE OFF P ON STOP MODE RETENTION ON DEBOUNCE OFF P ON STOP MODE RETENTION ON P ON P BUTTONS OFF STOP MODE RUN MODE RETENTION ON RETENTION OFF PORTUGUES1 NEDERLAND1 SWENSKA1 POLSKI1 TURKCE1 The menu functions ...

Page 21: ...18 06 99 AWB 2528 1316 GB For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 22: ...m Toggle between break and make contact Connect contacts and relays Add circuit connections ÍÚ ú í Change value Move cursor up and down Change position Move cursor to left and right Assign P buttons ú í Input P1 Input P3 Í Ú Input P2 Input P4 Undo settings from previous OK Exit current display Change add contact relay Save setting For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 23: ...e cursor keys ÍÚ GB English D German F French E Spanish I Italian EASY 600 also supports the following languages Portuguese Dutch Swedish Polish Turkish 왘 Confirm with OK easy then shows the status display or EASY 412 EASY 6 ENGLISH GB D F E I I12345678 MO 01 00 Q1234 STOP 1 5 8 RE I P MO 02 00 ST 2 5 8 RUN For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 24: ... days and time or EASY 412 EASY 6 I12345678 MO 14 15 Q1234 STOP 1 5 8 RE I P MO 02 00 ST 2 5 8 RUN PROGRAM RUN PARAMETER SET CLOCK PROGRAM RUN PARAMETER SET CLOCK SET CLOCK SUMMER TIME ú í Move cursor ÍÚ Change value Save setting or Keep previous value Exit menu SET CLOCK SUMMER TIME WINTER TIME DAY MO TIME 14 15 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 25: ...perating system V 1 2 EASY 618 and EASY 620 it is possible to select the operating mode to be activated when the power supply is switched Startup in RUN mode or Startup in STOP mode Retentive actual values With EASY 412 DC using operating system V 1 2 EASY 620 DC TC and EASY 618 AC RC it is possible to save the actual values of markers and counters also in the event of a power failure Display SUMM...

Page 26: ...t EASY 412 EASY 6 easy input terminal I i I1 I8 I1 I12 P button contact cursor keys P p P1 P4 P1 P4 easy output relay contact Q q Q1 Q4 Q1 Q8 Marker relay contact M m M1 M16 M1 M16 Counter relay contact C c C1 C8 C1 C8 Timing relay contact T t T1 T8 T1 T8 Time switch contact Ö ö Ö1 Ö4 Ö1 Ö4 Analog comparator contact A a A1 A8 A1 A8 Text display contact D ì D1 D8 Jump contact 1 8 Marker relay conta...

Page 27: ...ntact C C1 C8 C1 C8 X X Timing relay contact T T1 T8 T1 T8 X X Time switch contact Ö Ö1 Ö4 Ö1 Ö4 X Analog comparator relay A A1 A8 A1 A8 X Text display contact D D1 D8 X X Jump contact 1 8 X Marker relay contact S S1 S8 X Reserve R R1 16 Short circuit detection EASY DC T I I16 I15 I16 Relay type easy symbol EASY 412 EASY 6 Marker relay contact M M13 M16 M13 M16 Counter relay contact C C8 C5 C6 C7 ...

Page 28: ... easy circuit diagram elements 25 06 99 AWB 2528 1316 GB Basic relays with contactor function Impulse relay Latching relay Ä on on ä on on S R For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 29: ...uit diagram Connecting up easy Connect S1 to easy input terminal I1 Connect S2 to easy input I2 Connect load H1 to easy output Q1 easy circuit diagram I1 I2 ÄQ1 Start Status display or EASY 412 EASY 6 I12345678 MO 13 15 Q1234 STOP 1 5 8 RE I P MO 02 00 ST 2 5 8 RUN PROGRAM RUN PARAMETER SET CLOCK PROGRAM DELETE PROG ê Circuit diagram display ê I1 I1 I1 ê For Immediate Delivery call KMParts com at ...

Page 30: ...8 1316 GB Insert contact I2 Draw connection between contact and relay coil Choose relay coil Q1 I1 ê I1 I1 I1 I1 I1 I2 I1 I2 ê I1 I2 ê I1 I2l I1 I2 l I1 I2 ê I1 I2 ê I1 I2 ÄQ1 I1 I2 ÄQ1 I1 I2 ÄQ1 ê For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 31: ...gram easy circuit diagram easy now in RUN mode Power flow display I1 I2 ÄQ1 PROGRAM DELETE PROG PROGRAM RUN PARAMETER SET CLOCK PROGRAM RUN PARAMETER SET CLOCK PROGRAM PROGRAM PARAMETER SET CLOCK PROGRAM STOP PARAMETER SET CLOCK I1 I2 ÄQ1 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 32: ...example a timing relay will be added to the circuit S1 on S2 on Relay Q1 picks up I1 I2 Q1 I1 I2 ÄQ1 I1 I2 ÄQ1 or EASY 412 EASY 6 I1 I2 ÄQ1 I12345678 ââ MO â 13 34 Q1234 RUN 12 RE I P MO 02 00 ST 1 RUN Status display is activated Choose STOP mode PROGRAM RUN PARAMETER SET CLOCK For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 33: ...ming relay with on delay with and without random switching Timing relay off delayed with and without random switching Timing relay single pulse Timing relay flashing Counter relay up down counter Time switch weekday time only in easy models with clock Analog comparator relay only in easy models for 24 V DC D C R X X on on TRG RES on t t t For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 34: ... with and without random switching With random switching the relay contact switches randomly at any time up to the specified time value shown shaded in figure Timing relay single pulse â â on on TRG RES on t t ü on on For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 35: ...play for timing relays Ü Flash frequency 1 2 Setpoint on on TRG RES on t t t Switch function Curr time Time units Setpoint Trigger connected Relay no Reset not connected Parameter display access w00 00g n n Ä sTRG dT1 yRES b ü S 30 00 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 36: ...y for counter relays on on CT DR on RES on 8 6 4 2 0 7 5 3 1 C Setpoint Curr value Opt direction connected Setpoint Opt counter connected Relay no Reset not connected Parameter display access f g0000 Ä sDIR n Ä sCNT d C1 Ä yRES b 0230 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 37: ...en 6 30 and 9 00 and between 17 00 and 22 30 Parameter display for time switches fMO FRg n dÖ1 ON s06 30n A OFFy09 00b fMO FRg n dÖ1 ON s17 00n B OFFy22 30b Week day s from to Time Relay no On time Channel Off time Parameter display access fMO g n01 00dÖ1 ON s n A OFFy b For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 38: ...tpoint Analog signals of sensors typically fluctuate by several millivolts For stable set and reset switching the setpoints should differ by at least 0 2 V switching hysteresis Do not use any relay with contactor or impulse relay coil functions Input I7 Curr value Compare fctn Relay no Input I8 Parameter display access Curr value ANALOG I7 w8 0 Vg n dA1 I8 y4 2 Vb Input I7 I8 Curr value Compare fc...

Page 39: ...t is displayed every 4 seconds When text marker D1 is 1 it stays displayed fault indication Press OK to switch to the menus at any time Current values or parameters of function relays can be displayed in lines 2 and 3 Examples Fault signals Time with text display Showing scaled analog values Display current value and parameter of timing relay Display counter value CAUTION PUMP 1 MOTOR MALFUNCTION ...

Page 40: ... to new Example using a function relay Conventional circuit easy circuit diagram easy switches H1 with 10 seconds delay easy circuit diagram I1 I2 ÄM1 M1 TT1 T1 ÄQ1 Start Circuit from first example Position cursor on Q I1 I2 ÄQ1 2 I1 I2 ÄQ1 I1 I2 ÄM1 I1 I2 ÄM1 ê For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 41: ...Drawing a Circuit with easy 38 06 99 AWB 2528 1316 GB output relay I1 I2 ÄM1 ê I1 I2 ÄM1 I1 I1 I2 ÄM1 M1 ÄQ1 2 2 3 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 42: ...time Insert timing relay contact Select parameter access I1 I2 ÄM1 M1 ÄQ1 2 I1 I2 ÄM1 M1 TT1 I1 I2 ÄM1 M1 TT1 ê I1 I2 ÄM1 M1 TT1 ê 2 I1 I2 ÄM1 M1 TT1 I1 I1 I2 ÄM1 M1 TT1 T1 I1 I2 ÄM1 M1 TT1 T1 2 X w g S n00 00n Ä sTRG dT1 yRES b For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 43: ...lay and access the parameters for the timing relay and change the time value 왘 In RUN mode position the cursor in the circuit diagram on the T of T1 and press OK back to circuit diagram X w g S n00 00n Ä sTRG dT1 yRES b X w g S n00 00n Ä sTRG dT1 yRES b 2 X w g S n10 00n Ä sTRG dT1 yRES b 2 I1 I2 ÄM1 M1 TT1 T1 ê I1 I2 ÄM1 M1 TT1 T1l 3 3 I1 I2 ÄM1 M1 TT1 T1 ÄQ1 ê For Immediate Delivery call KMParts...

Page 44: ...closed break contact open relay coil energised Negation NOR Permanent contact Impulse relay Series connection AND I1 Q1 1 0 0 1 Q1 1 1 I1 State Q1 Q1 0 1 0 1 0 0 1 1 0 1 1 0 I1 I2 I3 Q1 Q2 0 1 0 1 0 0 1 1 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 1 0 0 1 1 1 1 1 1 0 0 0 1 0 0 0 0 i1 ÄQ1 ÄQ1 I1 äQ1 I1 I2 I3 ÄQ1 i1 i2 i3 ÄQ2 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 45: ...0 0 0 0 1 1 1 1 1 1 1 0 1 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 0 I1 I2 Q1 0 1 0 1 0 0 1 1 0 1 1 0 I1 I2 Contact Q1 Coil Q1 0 1 0 1 0 0 1 1 0 0 0 0 0 0 0 1 1 0 1 0 1 1 1 1 1 0 1 1 i1u ÄQ2 i2s i3k I1u ÄQ1 I2s I3k I1 i2u ÄQ1 i1 I2k I1uI2 ÄQ1 Q1k I1 SQ1 i2 RQ1 alternatively For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 46: ...on the PC before transferring them to easy Memory card Memory cards are available as the optional accessory easy M K Each memory card can store a single easy circuit diagram Information stored on the memory card is non volatile the information is not lost when the power is switched off and thus you can use the card to make a backup copy of your circuit diagram and or to transfer it to another easy...

Page 47: ...ulate and manage easy circuit diagrams You can then transfer the circuit diagrams from the PC to easy or vice versa using a special PC interface cable You should only transfer the circuit diagrams using the special PC interface cable which is available as the optional accessory easy PC CAB To test your circuit diagram in the easy device itself transfer it from the PC to easy and choose RUN mode by...

Page 48: ... feed 115 230 240 V AC 100 115 120 230 240 V AC 24 V DC power feed Digital inputs 8 digital inputs 2 of them also usable for analog signals 8 8 8 12 12 digital inputs 2 of them also usable for analog signals Relay outputs 4 4 4 4 4 6 Transistor outputs 4 4 8 LCD display Operating buttons Time switch Text display Retentive actual values From version V 1 2 Accessories Software EASY SOFT Version 2 0 ...

Page 49: ...1 GF1 For EASY 412 3 feet min 3 Documentation Training Guide AWB 2528 1316 GB User Guide AWB 2528 1304 GB Application Guide TB 2528 025 GB EASY 412 DC EASY 412 AC EASY 618 EASY 620 R RC TC TCX R RC RCX AC RC DC TC 10 75 50 M4 35 75 71 5 90 102 110 47 5 56 5 58 45 4 5 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 50: ... easy models 47 06 99 AWB 2528 1316 GB Dimensions EASY 618 EASY 620 90 102 110 M4 107 5 75 16 25 16 25 47 5 56 5 58 45 4 5 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 51: ...Technical Data 48 06 99 AWB 2528 1316 GB For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 52: ...tons 11 Use in circuit diagrams 19 C Change operating mode 22 Changeover circuit 42 Circuit diagram Access relay parameters 39 Choosing relay type 27 Displaying 26 Example 26 37 Inserting contacts 26 Loading 44 Select marker relay 37 Storing 44 Symbols 14 Testing 28 Using a function relay 37 Using buttons in 19 Circuit diagram elements 23 Coil function 25 Connecting inputs 6 Connecting outputs 6 F...

Page 53: ...cuits 41 Circuit diagram 26 Contacts and relays 26 Example of function relay 37 F Function relay Analog comparator 35 Function relays Counter relay 33 Overview 30 Time switch 34 Timing relay 30 H Hysteresis Analog comparator 35 I Impulse relay 25 L Language for menus Changing 20 Latching circuit 42 Latching relay 25 Logic tables 41 42 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 54: ... O Operating buttons 11 OR circuit 42 P Parameter display Analog comparator 35 Counter relay 33 For timing relays 32 Time switch 34 R Relay Impulse 25 Latching 25 Relay types Overview 24 Reset input 25 S Series connection 41 Set input 25 Setting the time 21 Setting week days 21 Startup behaviour 22 Status display 12 Summer time 22 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 55: ...iagram 14 System menu 16 T Terminals inputs outputs 6 Text display 36 Time switch 34 Parameter display 34 Timing relays 30 32 Parameter display 32 Transfer cable 43 W Winter time 22 X XOR circuit 42 For Immediate Delivery call KMParts com at 866 595 9616 ...

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