Modine Manufacturing MT112 Installation And Service Manual Download Page 8

8

Control Systems Options

The MT series infrared heaters are available with a choice of

three different gas control options.  The available controls and

associated control codes are (see Table 8.1 for description of

Control Codes):

• Direct spark ignition with 100% safety lockout with manual 

reset
Natural Gas – Control Code 47 or 48
Propane Gas – Control Code 97 or 75

• Intermittent pilot ignition with non-100% shut-off

Natural Gas only – Control Code 08 or 04

• Millivolt, self-energizing with standing pilot and 100% safety 

shutoff
Natural Gas – Control Code 27
Propane Gas – Control Code 67

Control Operating Sequence

Direct Spark Ignition Gas Controls – Control Codes
47, 48, 97, and 75

Utilizes a single-stage combination gas control, an ignition

control, and a single-stage thermostat.

1. The thermostat calls for heat.
2. The main gas valve opens and the spark igniter sparks in

an attempt to light the gas at the ceramic burner.

3. Once the burner is lit, the flame sensor proves ignition and

stops the spark igniter from sparking. If ignition is not

proven (the burner does not light) within 15 seconds, the

system will lockout, de-energizing the gas valve and ignition

control system. If the system locks out, it may be reset by

an interruption of the power source. The system will then

attempt to light the burner, if a call for heat from the

thermostat remains.

4. The unit continues to operate until the thermostat is

satisfied, at which time the main gas valve closes 100%

and the unit shuts off.

Intermittent Pilot Ignition with Non-100% Shut-Off
Gas Controls – Control Codes 08 and 04

Utilizes a single-stage combination gas control, an ignition

control, and a single-stage thermostat.

1. The thermostat calls for heat.
2. The pilot gas valve opens and the pilot spark igniter sparks

in an attempt to light the pilot.

3. The pilot flame sensor attempts to prove pilot ignition. If the

pilot does not light, ignition sparking and pilot gas flow will

continue until the pilot flame is established.

4. Once the pilot is lit, the pilot flame sensor proves ignition

and stops the spark igniter from sparking. At the same time

the main gas valve is opened and the ceramic burner is lit.

The unit continues to operate until the thermostat is

satisfied, at which time the main gas and pilot gas valves

are closed 100% and the unit shuts off.

Millivolt, Self-Energizing with Standing Pilot and
100% Safety Shutoff Gas Controls – Control Codes
26 and 67

Utilizes a single-stage combination gas control and a single-
stage millivolt thermostat.

1. The pilot is manually lighted with the gas valve control knob

depressed in the PILOT position and held (approximately 1

minute) until the millivolt generator is heated sufficiently to

keep the pilot valve open. The control knob is then turned

to the ON position.

2. Upon a call for heat, the millivolt thermostat contacts close,

completing the circuit to the gas valve. The gas valve will

open and the ceramic burner is lit from the standing pilot.

3. Once the millivolt thermostat is satisfied, the main gas valve

closes 100% and the unit shuts off, with the pilot valve

remaining open with a standing pilot.

4. If the pilot goes out, the millivolt generator will cool and

interrupt the circuit to the pilot valve. Both the pilot and

main gas valves are closed 100%. The unit remains

inactive until step 1 is repeated.

START-UP PROCEDURE

Table 8.1 
Performance and Available Control Systems

➀ ➁

Model MT high intensity infrared heaters with direct spark or intermittent pilot ignition are equipped with 25 volt controls.

Control codes specified for line voltage supply include 115V/25V step-down transformers.

Direct Spark Ignition of Burner 

Intermittent Pilot 

Millivolt, Self Energizing 

100% Safety Lockout with Manual Reset

Non 100% Shut Off

Standing Pilot, 100% Safety Shut Off

Control Code

- Supply/Thermostat Voltage

Control Code

- Supply/Thermostat Voltage

Control Code

- Thermostat Voltage

Natural Gas

Propane Gas

Natural Gas

Natural Gas

Propane Gas

Model No. 47

- 115V 

48

- 25V

97 

- 115V 

75

- 25V

08

- 115V 

04 

- 25V

27

- Millivolt

67

- Millivolt

MT-28

N/A

N/A

N/A

MT-30

MT-33

N/A

N/A

N/A

MT-56

N/A

N/A

N/A

MT-60

MT-66

N/A

N/A

N/A

MT-84

N/A

N/A

N/A

MT-90

MT-99

N/A

N/A

N/A

MT-112

N/A

N/A

N/A

MT-120

MT-132

N/A

N/A

N/A

MT-160

N/A

N/A

N/A

N/A

Summary of Contents for MT112

Page 1: ... LEAVE THE JOB Inspection on Arrival 1 Inspect unit upon arrival In case of damage report it immediately to the transportation company and your local sales representative 2 Check rating plate on unit to verify that the power supply meets available electric power at the point of installation 3 Inspect unit upon arrival for conformance with description of product ordered including specifications whe...

Page 2: ...s are contained in the current edition of ANSI NFPA 409 or in accordance with the enforcing authority for Canada Public Garages Approval requirements are contained in the current edition of NFPA 88B CAN CGA B149 for Canada Parking Structures Approval requirements are contained in the current edition of NFPA 88A General All installations must be in accordance with the current edition of ANSI Z 223 ...

Page 3: ... 120 132 54 48 45 120 MT160 60 54 51 136 Model No 3 Be sure that the minimum clearances to combustible materials and for serving are maintained The minimum clearances to combustibles are shown in Table 3 2 4 Mounting height measured from the bottom of unit at which heaters are installed is critical Please refer to mounting height information in Table 4 1 5 Do not locate units in areas where chlori...

Page 4: ... TO SUPPORT WEIGHT OF THE HEATER Horizontal Plane 10 Minimum 35 Maximum Mounting Height Minimum Clearance to Combustible Materials Stacking Height Figure 4 1 Combustible Material Clearances 10 MIN 35 MAX REAR BELOW THE GAS MANIFOLD AND CONTROLS MUST BE LOCATED AT THE LOW END OF THE HEATER TOP NOTE Gas manifold MUST be located on the low side of the heater Combustion Ventilation Air Requirements Ma...

Page 5: ...e heaters to the gas supply and to avoid placing stress on the gas supply line 6 When pressure leak testing pressures above 14 W C 1 2 psi close the field installed shut off valve disconnect the appliance and its combination gas control from the gas supply line and plug the supply line before testing When testing pressures 14 W C 1 2 psi or below close the manual shut off valve on the appliance be...

Page 6: ...ke of fresh air and exhaust of products of combustion 4 Perform a visual inspection of the unit to make sure no damage has occurred during installation 5 Recheck the gas supply pressure The inlet pressure to the unit must be 7 14 W C for natural gas and 11 14 W C for propane gas The gas supply pressure must never exceed 14 W C If the pressure exceeds 14 W C a gas pressure regulator must be added u...

Page 7: ...ng the manifold pressure is done at the test port on the main gas valve on the unit See Figure 7 2 To adjust the manifold pressure 1 The correct manifold pressure is 6 W C for natural gas and 10 W C for propane gas Adjust the main gas pressure regulator spring to achieve the proper manifold pressure see Figure 7 2 2 Move the field installed manual shut off valve to the OFF position 3 Remove the 1 ...

Page 8: ...lame sensor proves ignition and stops the spark igniter from sparking At the same time the main gas valve is opened and the ceramic burner is lit The unit continues to operate until the thermostat is satisfied at which time the main gas and pilot gas valves are closed 100 and the unit shuts off Millivolt Self Energizing with Standing Pilot and 100 Safety Shutoff Gas Controls Control Codes 26 and 6...

Page 9: ...eater and close the gas supply valve installed adjacent to the heater With an air hose regulated to 15 psig maximum blow off any dust and dirt that has accumulated on the heater by blowing across the ceramic burner not directly at the ceramic burner Do not insert the air hose into the inlet of each venturi tube Burner Orifice Remove each burner orifice clean and reinstall on the heater manifold Dr...

Page 10: ...ostat wiring 5 Verify wiring compared to diagram 6 Manual valve closed on combination gas valve 6 Turn knob to ON position on combination gas valve Direct spark fails to ignite 1 Electrode improperly located 1 Relocate to correct position main burner s 2 Electrode ceramic cracked 2 Replace electrode 3 Electrode wire is loose broken or frayed 3 Reconnect loose wire or replace broken or frayed wire ...

Page 11: ...l unit s or other heat source must be added Gas odor 1 Loose pipe connection 1 Check all connections with a soap solution and tighten as necessary Control assembly 1 Heater not mounted correctly 1 Angle to be 10 to 35 from horizontal overheating 2 Heater mounted too close to ceiling 2 Check to maintain proper top clearance Trouble Possible Cause Possible Remedy For Servicing If a qualified service...

Page 12: ...IVE OF ALL OTHER REMEDIES PROVIDED BY LAW IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER ANY HEAT EXCHANGER CONDENSER OR BURNER WHICH SHALL WITHIN ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION OR WITHIN EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM SELLER WHICHEVER OCCURS FIRST BE RETURNED TO...

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