Mod The Rattler Assembly Instructions Manual Download Page 4

Prepare Terminal Strip Sub-Assembly:

Note: 

For ease of construction, the Terminal Strip sub-assembly is built before mounting in chassis. Refer 

to fi gure 2 for proper placement of components. Place parts with component leads secured to solder lugs 
as described, but do not solder connections until all parts are connected. When soldering connections with 
transistor or diode leads, use the heatsink to prevent component damage. Place transistors so they hang 
sideways off  the terminal strip on the side closest to the potentiometers (transistor-leads should be parallel 
to chassis bottom). See fi gures 2 and 4.

Mount one transistor each to lug #1, lug #2, and lug #3 with fl at side facing up. Trim leads. Do not solder.  

Mount the other transistor to lugs #5, #6, and #7 with fl at side facing down. Mount the 82K resistor (gray-red-
orange) to lug #3 and lug #4. Trim leads. Do not solder.

Mount one of the 10kΩ resistors (brown-black-orange) to lug #4 and lug #5. Trim leads. Do not solder. 

Mount the other 10kΩ resistors (brown-black-orange) through lower set of holes in lug #2 and lug #7. Solder 
lower holes only of lug #2 and lug#7. Trim excess leads.

Strip and tin a 1 ½” piece of hookup wire and connect to lug #3 and lug #6. Trim excess wire ends. Solder 

lug #1, lug #3, and lug #6. Use the heatsink when soldering transistor leads. Do not solder the other lugs yet.

Mount the Terminal Strip sub-assembly using supplied hardware (lug #1 to the left of the chassis).

Wire

(in lower holes)

Figure 2: Top view of terminal strip sub-assembly

Mounting Additional Components:

Solder 10μF Electrolytic Capacitor to Lug #2 and Lug #3 of the 1kΩ Potentiometer. Negative(-) lead of 

the capacitor connects to Lug #2. Allow ½” extra lead to extend through Lug#3 and make contact with fi led 
patch of the back cover of the potentiometer. Solder both lugs. Solder the extended lead to the potentiom-
eter’s back cover. Trim excess component leads.

Identify banded end of each diode and twist the leads together so the diodes are in parallel, but facing 

in opposite directions (banded end of one diode is twisted together with non-banded end of the other. See 
fi gure 3). Connect the diode pair to lug #1 and lug #3 of the 10kΩ potentiometer. Do not solder lug #1 yet, 
we will make another connection here later. Allow the extra component lead to extend through lug $3 and 
make contact with the potentiometer’s back cover as was done with the capacitor in the previous step. Sol-
der lug #3 and the extended component lead to the potentiometer back cover. Use heatsink when soldering 
diode leads. Trim excess leads.

Summary of Contents for The Rattler

Page 1: ...Assembly Instructions TM KITS DIY...

Page 2: ...1 82K W 5 Resistor Gray Red Orange y g 1 10 F Axial Lead Electrolytic Capacitor y 1 Aluminum Chassis with Bottom Plate Screws 1 Piece of Black Tolex 2 Chicken Head Knobs 1 8 Lug 2 Ground Terminal Stri...

Page 3: ...s hole and the 10k po tentiometer in the right 5 16 chassis hole Do not over tighten mounting nuts Note there may be small stubs on the mounting side of the potentiometers These stubs will prevent po...

Page 4: ...connect to lug 3 and lug 6 Trim excess wire ends Solder lug 1 lug 3 and lug 6 Use the heatsink when soldering transistor leads Do not solder the other lugs yet Mount the Terminal Strip sub assembly us...

Page 5: ...itch Solder lug 2 of the terminal strip using the heatsink Solder lug 3 of the footswitch Trim excess leads Note A 0 01 F capacitor included or a 1 F capacitor also included can be substituted for the...

Page 6: ...ative black lead of the 9 volt battery clip to lug 4 of the terminal strip Solder the posi tive red lead to the ring lug marked with a red dot of the input jack Final Assembly Connect a 9 volt alkalin...

Page 7: ......

Page 8: ...The Rattler Schematic...

Page 9: ...The Rattler Schematic with Voltage Readouts DC Voltages are measured with respect to chassis ground and a guitar cable plugged into the input jack...

Page 10: ...signal when switched in to the effect circuit 1 Double check your component placement and wiring 2 Double check for correct polarity placement of the transistors diodes and polarized capacitor 3 Make...

Page 11: ...each connection and make sure that all components are connected and will remain connected if your project is bumped or shaken 1 Bend the component lead or wire ending and wrap it around the connectio...

Page 12: ...smooth after solidifying Cut off any excess wire or component leads with cutting pliers Clean the soldering iron s tip by wiping it across the wet sponge again after making the solder joint De Solderi...

Page 13: ...2 Apply fresh solder to mix in with old solder joint 3 Use a de soldering tool to remove the old solder joint while it is heated...

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