Mod 102+ Manual Download Page 8

STEP BY STEP ASSEMBLY

Please refer to the respective drawings for each section.  

We recommend browsing over the instructions and 

looking at all drawings once before actually beginning to assemble the kit.

HARDWARE FASTENING TIP

When fastening components with mounting hardware (screws, lock washers, and hex nuts), the lock washer and 
hex nuts should be fastened on the other side of the chassis from the head of the screw in the order pictured 
below.

SECTION 1 – Mounting of Top Components

Please refer to D

rawings 1 – 3

.  

Find your chassis box.  

Drawing 1

identifies the names of 

components that you will be mounting to the top of the chassis box.

Step 2 – Mount the rubber grommets with the 3/8" centers

Drawing 2 

shows where to mount these four rubber grommets.  Squeeze the grommet into 

the hole and push it into place with your fingers.

8

Chassis

Screw Head

Lock Washer

Hex Nut

Component Mounting

Bracket

(4)

Step 3 – Mount the 9 pin miniature tube socket for the 12AX7 with its tube shield

Drawing 2 

shows where to mount the 9 pin miniature socket “V1”.  Make sure that pins 1 & 9 face the front 

of the chassis.  Use #4 hardware and the tube shield to mount this socket.

(2)

(2)

1

9

Tip: 

Because the tube shield mounting holes are very close to the 

socket edge, it may be easiest to fasten the first screw loosely and then 
the second screw by holding the hex nut (flat side to socket edge) 
against the chassis holes and then inserting the screw from the top of 
the chassis.  Finish up by fastening both screws tightly.

Top of Chassis

Before you begin!

Use a fine cut miniature round file to carefully file away the paint 
coating only from the inside edge of each chassis hole.  

(The chassis provides the ground connection for many components so it is 
important that the inner edge of these holes are not insulated by the paint coating).

Step 1 – Mount the Labels
Follow the label mounting instructions on page 18 and attach each 
label over its corresponding chassis hole.

Summary of Contents for 102+

Page 1: ...ve at higher volumes MOD 102 GUITAR AMP KIT K MOD102 features include a three position progressive toggle switch for off standby power and additional push pull functionality for each control Pull out...

Page 2: ...11 Section 4 Mounting Terminal Strips and Components 11 Section 5 Connect Rear Mounted Components 15 Section 6 Connect the Tube Filament Wiring 16 Section 7 Finishing Up 16 Label Mounting Instructions...

Page 3: ...Use 16 AWG speaker cable to connect from the amplifier to your speaker cabinet The web site www modkitsdiy com has been set up to help answer your questions after you have thoroughly read through the...

Page 4: ...Description Quantity 12AX7 ECC803 1 6BQ5 EL84 1 TRANSFORMERS Description Quantity Power Transformer 269EX 1 Output Transformer P T31 1 4 CAPACITORS Description Quantity 150pF 500V 1 250pF 500V 1 022...

Page 5: ...t one time may have high voltage present ON STANDBY The one hand rule pictured below is a safety precaution for working on an amp that is plugged in or could potentially have high voltages present Usi...

Page 6: ...e a good solder joint Take your time with each connection and make sure that all components are connected and will remain connected if your project is bumped or shaken Bend the component lead or wire...

Page 7: ...ings and then cutting it with your wire cutters at a length that will give it a little bit of slack after stripping off the insulation and soldering It is important not to make the wires too long Be c...

Page 8: ...Component Mounting Bracket 4 Step 3 Mount the 9 pin miniature tube socket for the 12AX7 with its tube shield Drawing 2 shows where to mount the 9 pin miniature socket V1 Make sure that pins 1 9 face t...

Page 9: ...side handles 4 4 2 Step 6 Mount the Power Transformer TR1 Remove the 269EX power transformer from its packaging Drawings 2 3 show where to mount the power transformer A Cut off the gray wire as descri...

Page 10: ...the Controls Drawing 4 shows where to mount the bass treble and volume pots Remove the two nuts and two flat washers from the 250K Bass and Treble pot bushings On each pot put one nut on the bushing...

Page 11: ...blow fuse at this time FUSE F U S E F U S E SLEEVE TIP Remove the nut and flat washer from the input jack Put the remaining 3 8 lock washers on the jack bushing and mount it to the rear panel with th...

Page 12: ...end to T2 5 3 5 Connect wires to filter caps 1 Connect a 1 length of white wire from T1 3 to T1 1 When connecting the wire you want to strip about of insulation off of each end to wrap around terminal...

Page 13: ...Body ground terminal Tip When making the capacitor connections at this pot it is important that the leads do not accidentally touch the pot switch body or a different lug than intended If you feel it...

Page 14: ...onnect the remaining 047 F cap from T4 5 to turbo switch lug 2 1 Connect a 2 piece of white wire from T4 5 to V1 pin 1 Consider using the lower terminal hole 2 Connect a 2 piece of white wire from T4...

Page 15: ...3 yet 6 Connect the 100 F cap with negative end to T6 1 and positive end to V2 pin 3 Solder all connections Connect the transformer wires 1 Intertwine TR1 s two green wires and connect one to each of...

Page 16: ...but do not solder one wire to V2 4 and the other to V2 5 3 Cut two more pieces of green wire about 5 5 each and connect one wire s end to V2 4 and the other wire s end to V2 5 Now solder all connectio...

Page 17: ...ilter caps If the amp has been assembled correctly it takes about 2 minutes for the voltage on these caps to drain to less than 1 VDC after power is turned off Always use the one hand rule when workin...

Page 18: ...pe for placement over its respective chassis hole 2 Then cut along the circumference section by section removing one sectional piece at a time 1 Use a razor or x acto knife to cut along each line firs...

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