MOBILTEX CorTalk SPI1 Installation And Operating Instructions Manual Download Page 36

 

 

 

MOBILTEX® DATA LTD.

 

TITLE: 

Installation and Operating Instructions

 

Calgary, Alberta 

DOCUMENT NO.: 

SPI1-MAN-001

 

SHEET: 

36 of 57

 

REV: 

1.14

 

 

4

 

Basic Operation 

4.1  Charging 

Prior to use, the internal battery of the SPI1 must be charged.  This is accomplished by attaching the unit to a power 
source via one of the relay ports A, B or C on the side of the box.  Use cigarette lighter adapter cable W16400CPI07 
when  charging  from  a  vehicle  cigarette  lighter  socket.    Use  120VAC  charger  adapter  cable  W16400CPI08  when 
charging from AC mains.  The unit may also be charged when connected to an appropriately equipped rectifier.  If the 
unit is to be attached to AC power while an interruption operation is occurring, then it is favoured that port A be used 
for the power source.  This will allow the SPI1 to synchronize relay switching to the AC waveform. 

The current charge level of the battery is indicated on the top right side of the main status screen.  Continue charging 
until this value is greater than 98%.  Leaving the charging source attached to the SPI1 will 

not

 damage the internal 

battery.  More detailed information on the current charge state of the battery may be found in the battery status screen 
by pressing [MENU][1][5] while the main status screen is showing. 

When the SPI1 Portable Interrupter is fully charged and a solid state relay is used for interruption, approximately 7 
days of run time can be expected when operating on internal battery.  The SPI1 Stationary Interrupter internal battery 
will provide approximately 8 hours of back up power in the event of main power failure. 

4.2  Power Up and Power Down 

The SPI1 Portable Interrupter and post mid-September 2013 SPI1 Stationary Interrupters can be powered up in one 
of two ways, by pressing the Power On/Off key or by plugging in a charging power source on one of the relay drive 
ports A, B or C.  SPI1 Stationary Interrupters produced prior to mid-September 2013 can only be powered up by using 
the Power On/Off key. 

The SPI1 can be powered down by pressing the Power On/Off key.  The SPI1 will display a message indicating that 
it is shutting down.  With version 1.12 or higher firmware, a double beep will sound as the unit powering down.  While 
the unit is powered down, the relay drive is left in a state that will keep the cathodic rectifier in an on state, delivering 
current to the pipeline. 

Note that the SPI1 Portable Interrupter and post mid-September 2013 SPI1 Stationary Interrupters cannot be turned 
off while a charging power source is attached. 

4.3  Configuration 

Three  items  must  be  configured  in  the  SPI1  prior  to  operation,  these  are  relay  type,  time  zone,  and  offset.    The 
configuration menu is entered by pressing [MENU][3] from the main status screen.  There are seven options that can 
be adjusted from that menu.  The menu is split between two page displays, where the next page may be selected by 
pressing [0]. 

4.3.1

 

Relay Type 

The SPI1 has been designed to be extremely versatile in its capability to drive many types of relay devices used to 
interrupt rectifier current.  To allow for this, the SPI1 must be programmed with a relay type that encodes the necessary 
information to drive a particular relay in the correct manner.  All Mobiltex

®

 provided relays will have a relay type 

printed on the label. 

For relays not provided by Mobiltex

®

, please see Appendix A for information on computing the correct relay type 

number.  Setting this value incorrectly may cause erratic operation of the interruption relay.  

4.3.2

 

Time Zone 

All scheduling and time display on the SPI1 is performed using local time.  The GPS receiver on the unit retrieves 
time in UTC (GMT) format.  This requires that the SPI1 be programming with the offset from UTC to local time, in 
hours.  The SPI1 does not perform automatic daylight savings time compensation, the offset must be changed manually 
when daylight saving time changes occur.  Common offset values are shown on the SPI1 when changing the time 
zone field. 

 

Summary of Contents for CorTalk SPI1

Page 1: ...tion and Operating Instructions Calgary Alberta DOCUMENT NO SPI1 MAN 001 SHEET 1 of 57 REV 1 14 Installation and Operating Instructions FOR SPI1 corTalk Portable Stationary Interrupters Portable Stati...

Page 2: ...ptions for datalogger digital filter additions Added descriptions for datalogger media format menu Tony da Costa 1 03 June 4 2007 June 4 2007 Added stationary interruption information Tony da Costa 1...

Page 3: ...No GPS Interruption 37 4 3 8 Reverting to Factory Defaults 37 4 4 Attachment 37 4 5 Manual Interruption 38 4 6 Scheduled Interruption 38 4 7 De polarization Operation 39 4 8 SPI1Config Utility 39 4 9...

Page 4: ...Antenna 16 Figure 15 SPI1 Stationary Interrupter GPS Antenna 17 Figure 16 SPI1 Portable Interrupter to MSR2 Rectifier Cable 17 Figure 17 MSR2 External Connectors 18 Figure 18 Solid State Relay SSR1 Co...

Page 5: ...T NO SPI1 MAN 001 SHEET 5 of 57 REV 1 14 Tables Table 1 SPI1 Communications Datalogger Connector Pinout 14 Table 2 SPI1 Relay Connector Pinout 14 Table 3 SSR1 Ring Lug Circuits 19 Table 4 SPI1 Station...

Page 6: ...ow device customization for use with a wide range of relays Can immediately operate in manual mode or be programmed with up to 7 predefined schedules Device configuration parameters and schedule are p...

Page 7: ...Identification and Descriptions Figure 1 shows the top front view of the SPI1 Portable Interrupter To access the keypad and LCD display the lid latches must be popped open and the lid lifted The SPI1...

Page 8: ...re 2 Front and Back Views of SPI1 Stationary Interrupter Figure 3 shows the locations of the connectors and mounting studs on the back of the SPI1 Stationary Interrupter These dimensions are necessary...

Page 9: ...NT NO SPI1 MAN 001 SHEET 9 of 57 REV 1 14 Figure 4 SPI1 Stationary Interrupter Mounting Bracket Dimensions Additional accessories are available for alternate mounting applications Figure 5 shows the S...

Page 10: ...MOBILTEX DATA LTD TITLE Installation and Operating Instructions Calgary Alberta DOCUMENT NO SPI1 MAN 001 SHEET 10 of 57 REV 1 14 Figure 5 SPI1 Stationary Interrupter Optional RAM Mount...

Page 11: ...orange UNLOCKED LED will light when the unit does not have a valid GPS time lock thus not allowing synchronized interruption The UNLOCKED LED will initially light when the unit is turned on and remain...

Page 12: ...eft side view of SPI1 Portable Interrupter Figure 8 shows the back view of the SPI1 Stationary Interrupter Visible are the protection caps which guard against dust and moisture entering the SPI1 exter...

Page 13: ...til a definitive click is felt Failure to fully engage the connector will result in corrosion of the connector pins as moisture enters the contact areas Figure 9 shows the mating connector position at...

Page 14: ...Label Description 1 INT Relay Drive Positive Voltage 6V or 12V 2 INT Relay Drive Switched Negative 3 GND Ground Do not connect this to Earth ground Only used for powering certain types of Mobiltex rel...

Page 15: ...Figure 13 shows the serial programming cable P N W16400CPI06 for the SPI1 Portable or Stationary Interrupters The cable may be used to load new firmware into the SPI1 by attaching the DE 9S connector...

Page 16: ...ated in a TNC connector The TNC connector must be threaded onto the GPS antenna port on the SPI1 Portable Interrupter during operation The antenna top face must be oriented as shown Figure 14 SPI1 Por...

Page 17: ...t to prevent water entry into the rectifier cabinet The top face must be oriented skyward Figure 15 SPI1 Stationary Interrupter GPS Antenna Figure 16 shows the 3 meter long cable Mobiltex P N W16400CP...

Page 18: ...relay assembly The relay portion of the MSR2 is rated at 8A at 250VAC 150VDC max The MSR2 is internally protected with a 10 Amp slow blow 5mm x 20mm fuse Replacement fuses are available from Mobiltex...

Page 19: ...cool for 1 hour before the unit is handled with bare hands During operation ensure that the heatsink fins on the bottom of the relay are exposed to adequate air flow otherwise the relay may overheat...

Page 20: ...SPI1 Stationary Interrupter Power and Relay Control Cable Figure 20 Figure 21 and Figure 22 show the contents of the HPR2 DC only 100A high power relay package A15000SPI05 This relay is capable of swi...

Page 21: ...The blue connection should be attached to source being interrupted For example if the negative leg of the rectified DC output on a rectifier is being interrupted the supplied blue clip lead would be a...

Page 22: ...provided with two heavy duty cables A02100HPR01 that are used to connect the relay contacts to the source being interrupted The relay contacts are not polarity sensitive When in use the 5 16 bronze c...

Page 23: ...ould be attached to the output of the rectifier one of the blue relay contact cables would be attached to the output of the rectifier and the second blue relay contact would be attached to the load Un...

Page 24: ...Schedule AC Sync Active Sat Indicates The Number Of Satellites Being Received By The GPS Receiver Time Lock Cyc Time Indicates The Cycle Time Of The Currently Active Schedule Off Time Indicates The O...

Page 25: ...ange 1 to 9999 MANUAL START STOP Manual Interruption Cycle Start Stop MENU MAIN MENU 1 STATUS 2 SCHEDULER 3 CONFIGURATION Enter Main Menu From Main Status With version 1 09 or higher firmware the menu...

Page 26: ...MOBILTEX DATA LTD TITLE Installation and Operating Instructions Calgary Alberta DOCUMENT NO SPI1 MAN 001 SHEET 26 of 57 REV 1 14 1 Numeric Text Entry Keys...

Page 27: ...7 of 57 REV 1 14 Figure 25 corTalk Portable Interrupter Menus STATUS MENU 1 GPS T 4 HEALTH 2 GPS P 5 BATTERY 3 GPS T 6 DATALOG SCHEDULER MENU 1 S1 4 S4 7 S7 2 S2 5 S5 0 MAN 3 S3 6 S6 CONFIG PG1 0 MORE...

Page 28: ...ite position fix 3D 4 satellite position fix GPS POSITION STATUS SAT 06 ELV 01123m LAT 51 0862 N LONG 113 9970 W 3D SAT field indicates the number of satellites currently locked onto An asterisk next...

Page 29: ...fast F or slow S charge CAP field indicates current charge level in battery TEMP field shows the current temperature inside the SPI1 AGE indicates how long the SPI1 internal battery has been in servi...

Page 30: ...eat DURATION minutes 2500 Run time for currently selected schedule in minutes 1 minute steps with a range from 1 to 9999 CYCLE TIME ms 5000 Cycle time for currently selected schedule in milliseconds 1...

Page 31: ...ST CYCLE STARTS WITH ON YES 1 YES 0 NO Sets the order for an interruption cycle If the parameter is set to no the rectifier will turn off at 0s into the minute for a duration of off time then be follo...

Page 32: ...FSET ms 100 0 60000 RANGE The number of milliseconds that the datalogger will wait before taking a reading after the rectifier has transitioned from an off to an on state This parameter can be set in...

Page 33: ...0 characters maximum Free form notes entry parameter Parameter does not affect operation but is stored in the resultant data file Alphabet characters are entered using the numeric keypad in a manner s...

Page 34: ...hour entries with 0 15 30 and 45 minute offsets are allowed OFFSET ms 1000 0 5000 RANGE Interruption offset parameter that allows the interruption cycle to be skewed by several seconds with a 1ms gran...

Page 35: ...ed on a schedule while this mode is active the resultant time stamp accuracy can not be guaranteed Firmware 1 21 or higher This mode is reset to a disabled state each time the SPI1 is powered up GPS S...

Page 36: ...errupters produced prior to mid September 2013 can only be powered up by using the Power On Off key The SPI1 can be powered down by pressing the Power On Off key The SPI1 will display a message indica...

Page 37: ...LCD backlight It is possible to override this time out and keep the backlight on if the SPI1 is being powered by an external power connection Set this option to yes if it is desirable to keep the bac...

Page 38: ...errupters re synchronize at the top of the minute top of the hour or top of the day The SPI1 re synchronizes at the top of the minute As long as the cycle time is evenly divisible into 60s synchroniza...

Page 39: ...zed with the lower number schedule having higher priority If two schedules overlap in time the lower numbered schedule will continue operating until the overlap ends 4 7 De polarization Operation The...

Page 40: ...ill be updated from the information in the Relay Type field The second method of entry is to enter the information in the Voltage Contacts Close Dwell and Open Dwell fields When another field other th...

Page 41: ...cluding in the resultant data file 5 1 3 On Offset The on offset parameter sets the number of milliseconds that the datalogger will wait before taking a reading after the rectifier has transitioned ba...

Page 42: ...l filter is that battery life of the SPI1 SDL1 is reduced slightly while data acquisition is active 5 2 Attachment Attach cable W16400CPI12 between the SPI1 COM port D and the target measurement conne...

Page 43: ...pproximately 3 to 5 years with average usage The internal sealed lead acid battery of SPI1 Stationary Interrupter should have a useful service life of approximately 5 to 8 years with average usage An...

Page 44: ...ell Open Dwell NC NO Voltage Values 0 enable AC sync 1 disable AC sync 000 0 ms 001 5 ms 010 10 ms 011 15 ms 100 20 ms 101 30 ms 110 50 ms 111 80 ms 000 0 ms 001 5 ms 010 10 ms 011 15 ms 100 20 ms 101...

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Page 57: ...lay contact open dwell 0 80 ms Relay contact type NO or NC Relay type Solid state or mechanical Off Time 1 60 000ms in 1ms steps Cycle Time 2 60 000ms in 1ms steps Cycle Order Programmable off first o...

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