MKS SG 1024 Technical Notes Download Page 8

page   6  of  16                                                                                                            File: SG1024_r1eng - April 2017 - Technical note: SG 1024

PM 250 

             

SG 1024 S

olid

 S

tate

 M

icrowave

 G

enerator

Environmental & Physical Characteristics:

Use:

Indoor use only, within industrial en-
closure

Working temperature range

5÷40°C [41÷104°F], Min-Max ambient 
temperature 

Altitude design criteria:

for altitude up to 2.000 m

Working Humidity range

80% RH up to 31°C [88°F], decreasing 
linearly to 50% RH at 40°C [104°F]

Water cooling requirement:

Flow: 2 lt/minute (minimum)
Temp. (IN): max 30°C, min 15°C not 
condensing!
Pressure:  3 bar @ 2 lt/minute
Pressure drop IN/OUT: TBD

Water quality:

Clean, particle <50um,
electrical resistance > 20 kOhm-cm,
hardness below 6 °dH (=10.7 °f =
107 ppm)

Pollution degree:

2, complies with IEC 664

Total Weight:

kg  22.5 [ 49.5 lbs)

Rack Dimensions,       

Panel  Width:                

                            Panel  Heigth:                                                

Length (Depth):

mm 480  [19”]
mm 90 [12.2 “ - 2HE/U] 
mm 532 

the I/O signals to the equipment. We suggest a shiel-
ded ribbon cable. Refer to wiring diagram at page 12.
V) The CONN# 10 is present only in version 1. The 
type of socket is RJ 45.
VI) The USB on rear panel is a standard serial port, 
that can be used to upgrade the software from a PC, or 
to retrive internal data through FrontPanel GUI. Look 
the pin-out at page 12.
VII) The user must provide external cut-off device, to 
protect the SG 1024  from short-circuit and thermal 
runaway; this external protection device must also 
switch-off the main line for maintenance operations.
VIII) The external circuit breaker must be a 2-pole 
current limiter breaker and must comply the norm 
EN61010-1.
IX) The external circuit breaker must be in close 
proximity of the equipment and within easy reach of 
the operator.
X) The external circuit breaker must be marked as the 
disconnecting device for the SG 1024.
XI) The connector #1 must never be used as a switch-
off device.

Failure to comply with these instructions may 
involve considerable risks for the staff responsible 
for checking and using the equipment, as well as 

the risk of general malfunctions of the equipment itself.

Equipment operation

Power-up procedure

Before powering-up the equipment, double check to have pro-
perly connected it, (look at the chapter “Wiring Instruction” 
for any doubt) then power on the unit through your external 
contactor.
Once switched OFF wait at least two seconds before setting it 
ON again.
The OFF state, between two consecutive ON state, must last 
two seconds minimum.
The following description is valid for any versions, but with 
the “Display” version the user will be updated of status 
through the display messages.
At power on the unit enters into a “BOOTLOADER” state for 

few seconds to allow firmware upgrade, then it goes immedia

-

tely into “READY”. 

In order to produce microwave and enter in “MW-ON”, the 
Enable signal has to be set ON  and then the reference signal 
has to be set beyond the threshold of 1% (> 0.1 V): both 
signals are available through the “D-SUB” CONN #2.

If any alarm is present, the unit remains in Alarm state until 
the alarm is removed. 
The reset of the Alarm should be made setting the Enable 
command OFF for two seconds.
In absence of alarms the power supply may be left in “Ready” 
continuously: when it receives the enabling command (ON) it 

a wooden case and a proper filler: movement of the equipment 

inside the package must be avoided.

Warning for handling:

 use handles only for help during    

installation. 

Never use handles to lift  the rack: the handles 

don’t withstand the off-center weight of the rack!
To lift  always lean the rack over a proper supporting base.

Wiring   instructions

The  SG 1024 must be installed and serviced only by quali-

fied personnel acquainted with the regulations covering the 

application. For safety operations the following rules must be 
adopted:

I)  The equipment must be grounded through the connector  
#1 using pin 3

 

(see the wiring diagram at page 10).

II) The  main supply must be provided through connector #1: 
connect  phases according to schematic at page 10, the con-
nector’s pins can house wires with gauge up to 4 mm².

Warning: this connector is not intended for live insertion 
of the unit: an external breaker must always be provi-
ded, and the unit must be switched off before inserting/
unplugging of the connector.

III) The connector #3 is a standard, coax

 7/16 socket 

(female): use a proper coax cable to carry microwave 
energy to your load (cavity). 

Alter may supply specific cable as per cusotmer specifica

-

tion, connector adaptors, and a transition coax to wave-
guide (WR 340 or 284 size). 

IV) The “D” type female connector #2 has 25 pins and brings 

Summary of Contents for SG 1024

Page 1: ...SOLID STATE MICROWAVE GENERATOR 1000 W 2450 MHZ TECHNICAL NOTE issue April 2017 SG 1024...

Page 2: ...Cover Rear...

Page 3: ...tati membri relative alla compatibilit elettromagnetica Conformity to the Directives is assured through the application of the following standards La conformit alle Direttve assicurata tramite l appli...

Page 4: ...ies products covered by the Directive as a matter of fact it does not perform a function alone must be included into a larger process equipment and it s for stationary use Nevertheless we invite the U...

Page 5: ...Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement With reference to Basic Standard EN55011 this equipment is...

Page 6: ...e The SG 1024 is offered in two versions the Display version with front panel manual commands and PLC interface to control by I O it carries also one USB standard port which allows to drive read data...

Page 7: ...ency 26 Output power range Wrf 50 1000 Adjustable range 2 100 Max value differs at frequency band limit Output linearity Wrf 20 Forward power Displayed value vs monitor signal Output stability 1 For i...

Page 8: ...uction for any doubt then power on the unit through your external contactor Once switched OFF wait at least two seconds before setting it ON again The OFF state between two consecutive ON state must l...

Page 9: ...Troubleshooting table at page 15 for the complete alarm list and relative codes Note the last alarm occured is permanently stored by the CPU even in absence of main line and can be verified using the...

Page 10: ...be set in external mode using a signal AUTOMATIC TUNING is a feature of the unit based on a patented algorithm US patent 6 020 794 Due to the possibility to change the operating frequency the user can...

Page 11: ...pages The number enclosed in brackets refers to the small number associated to names of pages in the previous layout 0 1 At POWER ON the unit shows the Logo its name and software version for a moment...

Page 12: ...power and parts of the circuit on the final power combiner as well as the coaxial socket may be damaged 6 INFO this page shows the last alarm that occured the software version the generator is runnin...

Page 13: ...4810 1 Preferred size other length on request max 2 m Coax Cable 7 8 with 7 16 Plugs l 1m 441384811 1 Other length on request max 4 m 3 Transition 7 16 to WR340 MWR26 COAX7 16L Aluminum construction F...

Page 14: ...nitor signals in the range 0 10Vdc pin 2 and pin 3 ground on pin 15 and 16 respectively Forward and Reverse Power Monitor CONN 2 LOCATION Forward Power Wrf 1 Vmon 100 W TBD Pin no 2 return on pin 15 R...

Page 15: ...m section or ask our Application Note for the protocol implemented Each SG 1024 generator must be associated to an address the two digital rotating switches must be used the left switch sets the tens...

Page 16: ...nector MOCPC03 2060362 6 1 CPU Board 800000536 B 7 1 DC Power Supply Board 800000538 8 1 Display Board 800000537 9 1 Fan VE8414NGH 10 1 Line breaker with lever IGM22061192003M1 11 1 Lever 12 1 Solid s...

Page 17: ...Input Malfunction PLL Alarm linked to internal frequency generator the generated driving signal is out of expected value The CPU turns off the power module automatically After the reset operation the...

Page 18: ...x Plug right angle 7 16 M F p n MWCOAX7 16L Coax cable length 1 m 1 2 p n 441384810 1M0 Coax cable length 1 m 7 8 p n 441384811 1M0 Cable set for input line and signals only p n 441384524 Waveguide to...

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