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Chapter Five:  Maintenance and Troubleshooting

General Information

33

Chapter Five:  Maintenance and Troubleshooting

General Information

Periodically check for wear on the cables and inspect the enclosure for visible signs of damage.

Should it become necessary to attempt repair of the unit in the field, first isolate the source of the
problem; the pressure transducer or the PDR-D unit.  Any repair to the pressure transducer will
usually require a recalibration.  The PDR-D unit may be repaired without calibration as long as
none of the calibration adjustments have been tampered with or changed.

How To Clean the Unit

Periodically wipe down the unit with a damp cloth.

Fault Isolation

The first approach to deal with a problem in a system is to isolate the section of the system where
the fault lies.  Once this is done, the problem can be corrected.  The PDR-D unit and the
associated pressure transducer can be broken down into the following sections:

Power Supply

Pressure Signal Amplification and Readout

Since a problem in the power supply will effect the performance of all sections, it is important to
begin the fault isolation at this point.

1. Measure the 

±

15 Volt supplies on the pressure transducer connector.  (Reference to P

Gnd.)  The voltages should be within the range of 14.7 to 15.3 Volts and the AC ripple
should be less than 10 mV peak-to-peak.

2. Measure the +5 Volt supply referenced to D Gnd.  The voltage should m4.75 to

5.25 Volts and the AC ripple should be below 20 mV peak-to-peak.  If the voltages in
steps 1 and 2 are within the correct range, proceed to step 5.  If the voltages are incorrect,
continue with step 3.

3. Disconnect the pressure transducer and repeat the voltage measurements.  If the voltages

are now correct, the pressure transducer is at fault.  If the voltages are still incorrect, the
problem is in the circuits of the PDR-D unit or the power supply itself.

Summary of Contents for PDR-D-1

Page 1: ...2 98 Instruction Manual MKS Type PDR D 1 PDR D 2 Power Supply Digital Readout Six Shattuck Road Andover MA 01810 2449 800 227 8766 or 978 975 2350 Fax 978 975 0093 E mail mks mksinst com Web site http...

Page 2: ...urchaser The foregoing shall constitute the exclusive and sole remedy of the purchaser for any breach by MKS of this warranty The purchaser before returning any equipment covered by this warranty whic...

Page 3: ...107321 P1 Rev F 2 98 MKS Type PDR D 1 PDR D 2 Power Supply Digital Readout...

Page 4: ...ny form or by any means electronic or mechanical including photocopying and recording or by any information storage or retrieval system except as may be expressly permitted in writing by MKS Instrumen...

Page 5: ...ce manuel d utilisation 9 Symboles apparaissant sur l appareil 10 Mesures de s curit et mises en garde 11 Informaci n sobre seguridad 13 S mbolos usados en el manual de instrucciones 13 S mbolos que...

Page 6: ...28 Fuse Holder 28 Line Cord 29 Chapter Four Operation 31 General Information 31 Theory of Operation 31 Pressure Signal 31 Overrange Comparator 31 Display and Decimal Selector 31 Power Supplies 32 Cha...

Page 7: ...Table of Contents v Model Code 37 Index 39...

Page 8: ...Table of Contents vi...

Page 9: ...7 Block Diagram of the PDR D Unit 32 Figure 8 Configuration of Two Resistors 34 Tables Table 1 Definition of Symbols Found on the Unit 2 Tabelle 2 Definitionen der am Ger t angebrachten Symbole 6 Tabl...

Page 10: ...List of Figures and Tables viii...

Page 11: ...e condition or the like which if not correctly performed or adhered to could result in injury to personnel Caution The CAUTION sign denotes a hazard It calls attention to an operating procedure practi...

Page 12: ...d IEC 417 No 5019 Frame or chassis IEC 417 No 5020 Equipotentiality IEC 417 No 5021 Direct current IEC 417 No 5031 Alternating current IEC 417 No 5032 Both direct and alternating current IEC 417 No 50...

Page 13: ...nel only GROUNDING THE PRODUCT This product is grounded through the grounding conductor of the power cord To avoid electrical shock plug the power cord into a properly wired receptacle before connecti...

Page 14: ...d ground than that specified in the manual USE THE PROPER FUSE Use only a fuse of the correct type voltage rating and current rating as specified for your product DO NOT OPERATE IN EXPLOSIVE ATMOSPHER...

Page 15: ...GTGP WPUCEJIGO G WUH JTWPI D Y WPIGP IGPFG GT EMUKEJVKIWPI W TRGTXGTNGV WPI H JTGP MCPP 8QTUKEJV Das Symbol VORSICHT weist auf eine Gefahrenquelle hin Es macht auf einen Bedienungsablauf eine Arbeitsw...

Page 16: ...rde IEC 417 Nr 5017 Schutzleiter IEC 417 Nr 5019 Rahmen oder Chassis IEC 417 Nr 5020 quipotentialanschlu IEC 417 Nr 5021 Gleichstrom IEC 417 Nr 5031 Wechselstrom IEC 417 Nr 5032 Wechselstrom und Gleic...

Page 17: ...d Kundendienst ein Dadurch wird sicher gestellt da alle Sicherheitseinrichtungen voll funktionsf hig bleiben Wartung nur durch qualifizierte Fachleute Das Geh use des Instruments darf vom Bedienperson...

Page 18: ...0 75 mm 2 betragen Das Netzkabel sollte einen Pr fvermerk einer zust ndigen Pr fstelle tragen z B VDE Semko oder SEV Richtige Stromquelle verwenden Dieses Produkt ist f r eine Stromquelle vorgesehen...

Page 19: ...UGPVCPV WP TKUSWG FG DNGUUWTG GP ECU F GZ EWVKQP KPEQTTGEVG QW FG PQP TGURGEV FGU EQPUKIPGU VVGPVKQP L indication ATTENTION signale un danger potentiel Elle est destin e attirer l attention sur une p...

Page 20: ...5017 Terre de protection masse IEC 417 No 5019 Masse IEC 417 No 5020 Equipotentialit IEC 417 No 5021 Courant continu IEC 417 No 5031 Courant alternatif IEC 417 No 5032 Courant continu et alternatif I...

Page 21: ...PAR UN PERSONNEL QUALIFI L op rateur de l appareil ne doit pas enlever le capot de l appareil Le remplacement des composants et les r glages internes doivent tre effectu s uniquement par un personnel...

Page 22: ...est con u pour fonctionner en s alimentant sur une source de courant lectrique n appliquant pas une tension entre les conducteurs d alimentation ou entre les conducteurs d alimentation et le conducte...

Page 23: ...EQPFKEK P GVE SWG FG PQ TGCNK CTUG W QDUGTXCTUG EQTTGEVCOGPVG RQFT C ECWUCT NGUKQPGU C NQU GORNGCFQU 2TGECWEK P El s mbolo de PRECAUCI N indica un riesgo Pone de relieve un procedimiento pr ctica etc...

Page 24: ...a tierra IEC 417 N 5017 Protecci n a tierra IEC 417 N 5019 Caja o chasis IEC 417 N 5020 Equipotencialidad IEC 417 N 5021 Corriente continua IEC 417 N 5031 Corriente alterna IEC 417 N 5032 Corriente co...

Page 25: ...EFECTUADAS NICAMENTE POR T CNICOS ESPECIALIZADOS Los operarios no deben retirar las cubiertas del instrumento El cambio de piezas y los reajustes internos deben efectuarlos nicamente t cnicos especia...

Page 26: ...LIMENTACI N EL CTRICA ADECUADA Este instrumento debe funcionar a partir de una fuente de alimentaci n el ctrica que no aplique m s voltaje entre los conductores de suministro o entre uno de los conduc...

Page 27: ...any panel through a standard DIN 96 mm by 48 mm cutout The PDR D unit can also be used as a stand alone instrument The power supply provides 15 VDC 35 mA and is capable of supplying the input power f...

Page 28: ...er introduces the product and describes the organization of the manual Chapter Two Installation explains the environmental requirements and describes how to mount the instrument in your system Chapter...

Page 29: ...the use of your Type PDR D instrument or to obtain information about companion products MKS offers contact any authorized MKS Calibration and Service Center If it is necessary to return the instrumen...

Page 30: ...Customer Support Chapter One General Information 20 This page intentionally left blank...

Page 31: ...rn the unit to MKS obtain an ERA Number Equipment Return Authorization Number from the MKS Service Center before shipping Please refer to the inside of the back cover of this manual for a list of MKS...

Page 32: ...t make good contact to the device s case ground Good contact is about 0 01 ohms and the ground should surround all wires Contact to ground at just one point may not suffice 4 For shielded cables with...

Page 33: ...quirements Operating Environmental Requirements Maximum Operating Temperature 50 C 122 F Ventilation requirements include sufficient air circulation Connect the power cord into a grounded outlet Elect...

Page 34: ...tic bracket slides over the unit into slots on the sides of the enclosure to hold the unit in place Tighten the screws in the bracket against the rear panel Figure 1 shows the recommended panel cutout...

Page 35: ...transducer The pressure transducer should be pumped down below its resolution before this adjustment can be made The zero control on the pressure transducer is used as a coarse zero Note To access the...

Page 36: ...onents of the PDR D enclosure fit together Figure 3 Exploded View of the PDR D Unit Span Adjust This control is used to set the proper full scale display reading for a full scale input that is a 10 VD...

Page 37: ...described in Table 8 Note Make sure that only one switch is in the On position If more than one switch is in the On position multiple decimal points will result Decimal Point Selector Full Scale Press...

Page 38: ...connector This output voltage is capable of driving a load of 10K ohms or greater and is referenced to S Gnd Fuse Holder The PDR D unit has line fuse to protect the internal circuitry The high side o...

Page 39: ...the 115 or 230 VAC to the PDR D Multiple taps on the power transformer select 115 VAC or 230 VAC operation Unless otherwise marked all units are shipped as 115 VAC White Gray 4 2 3 1 Figure 5 Jumper P...

Page 40: ...Rear Panel Controls Chapter Three Overview 30 This page intentionally left blank...

Page 41: ...f the zero control Theory of Operation Pressure Signal The signal is received from the pressure transducer and applied to the input amplifier where the fine zero correction is applied The output from...

Page 42: ...wer to the PDR D as well as power for the attached transducer These supplies are internally protected against shorts and overheating Input Amp 15 15 Zero 11 V Comparator 41 2 Digit Display Decimal Sel...

Page 43: ...ted The PDR D unit and the associated pressure transducer can be broken down into the following sections Power Supply Pressure Signal Amplification and Readout Since a problem in the power supply will...

Page 44: ...cable If the voltage does not track proceed to step 7 7 Troubleshoot the signal path in the PDR D unit by disconnecting the pressure transducer and replacing it with two resistors connected in the ma...

Page 45: ...formance Specifications Accuracy 0 01 F S 1 count Resolution 1 mV Zero Temperature Compensation 2 ppm C Span Temperature Compensation 50 ppm C Conversion Rate 2 5 second Physical Specifications Connec...

Page 46: ...Environmental Specifications Appendix A Product Specifications 36...

Page 47: ...your unit are identified in the model code The model code is identified as follows PDR D X where Type Number Input Power X PDR D Type Number PDR D This designates the model number of the instrument I...

Page 48: ...Model Code Appendix B Model Code Explanation 38 This page intentionally left blank...

Page 49: ...se information 28 G Grounds 23 I Input power 29 37 Interface cables 22 L Line cord 29 M Maintenance 33 Manual organization 18 Model code 37 Mounting 24 O Operation 31 Overrange comparator 31 34 P PDR...

Page 50: ...Index 40 performance 35 physical 35 T Temperature 23 Troubleshooting 33 V Ventilation 23 Z Zero control 25 31...

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