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Description

Series 203 Variable Leak Valve Installation and Operating Instructions

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Description

The Variable Leak consists of the Leak Valve, Driver Assembly and the 
Mounting Bracket. The Leak Valve has a precisely machined 304 SS 
nosepiece welded in the center of a thin 304 SS diaphragm. The diaphragm 
is welded to the 304 SS body. The nosepiece seats on a carefully 
proportioned pure silver gasket in the valve body.

The removable Driver Assembly actuates the nosepiece, changing the 
effective aperture and thus changing the conductance. A high-ratio worm 
and gear make it possible to accurately set any conductance value within 
the operating range. The counter attached to the driver provides a 
convenient method of reproducing approximate leak rates.

3.1 Conductance

The conductance of the Variable Leak is continuously variable from 400 cc 
per second to 10-10 cc per second. When sealed, the leakage conductance 
with one atmosphere across the seal is less than 10-10 standard cc per 
second. All metal-to-metal seals suffer from hysteresis, especially at very 
low flow rate. Hence, at low flow rates the conductance will, in general, be 
higher at a given counter reading when the leak is being opened than at the 
same counter reading when the leak is being closed.

If the leak is sealed after use at high flow rates, some gas will continue to 
emerge from the seal for several minutes, even though the seal is mass 
spectrometer leak tight. This is a normal condition with metal-to-metal 
seals.

3.2 Throughput

The maximum throughput is 400 standard cc per second with atmospheric 
pressure on the inlet. Larger throughputs are attained with higher inlet 
pressures. Much lower throughputs may be achieved by reducing the inlet 
pressure. Low inlet pressures are advantageous where very low flow rates 
are required.

3.3 Maximum Inlet Pressures

The maximum inlet pressure depends on how the valve is connected to the 
system. For inlet pressures less than one atmosphere either port may be 
connected to the gas source. For gas pressures greater than one atmosphere 
the gas source must be connected to the center port, to prevent damage to 
the valve diaphragm. Inlet pressure should never exceed 200 psig.

3.4 Gases Controlled

All dry gases, non-corrosive to Leak Valve materials, can be controlled. 
Moist gases, such as undried atmosphere or gases containing oil or other 
condensable gases, are difficult to control because a liquid film forms 
quickly on the sealing surfaces. This produces a liquid seal which has only 
ON or OFF properties. If this condition occurs, a brief vacuum bakeout is 
usually sufficient to restore the control properties of the metal-to-metal seal.

3.5 Materials

304 Stainless Steel and fine silver are the only materials in contact with 
vacuum in all Leak Valves. All fabrication is by heliarc welding.

Summary of Contents for Granville-Phillips 203 Series

Page 1: ...Series 203 Instruction Manual Granville Phillips Variable Leak Valve Instruction manual part number 203026 Revision B November 2016...

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Page 3: ...red trademarks are the properties of their respective owners Customer Service Technical Support MKS Pressure and Vacuum Measurement Solutions MKS Instruments Inc Granville Phillips Division 6450 Dry C...

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Page 5: ...1 Conductance 3 3 2 Throughput 3 3 3 Maximum Inlet Pressures 3 3 4 Gases Controlled 3 3 5 Materials 3 3 6 Temperature 4 3 7 Vacuum Connections 4 4 Installation 4 5 Operation 5 6 Removing the Driver 5...

Page 6: ...ii Series 203 Variable Leak Valve Installation and Operating Instructions...

Page 7: ...ped or not connected to the vacuum system Do not use cork stoppers or adhesive tape 2 3 Carefully exclude dust dirt chips moisture and other contaminants A liquid seal formed from condensed vapors on...

Page 8: ...5 High temperature bake the Leak valve body only when the Driver Assembly is removed and the Leak held open with a bake out clamp 2 6 Stable ambient temperature is necessary to maintain conductance at...

Page 9: ...flow rates some gas will continue to emerge from the seal for several minutes even though the seal is mass spectrometer leak tight This is a normal condition with metal to metal seals 3 2 Throughput...

Page 10: ...lable are versions using Cajon VCR and VCA fittings 4 Installation Use every precaution to prevent contamination from entering the Leak Keep plastic caps or rubber stoppers on the valve ports until th...

Page 11: ...t be removed for bakeout 6 1 Remove the name plate 6 2 Turn the driver handle until the counter reads approximately 150 digits above the previous sealing point to relieve all thrust on the nosepiece 6...

Page 12: ...n 30 and 50 inch ounces torque If a leak detector is not available close the valve in small increments until a satisfactorily low conductance is attained 8 6 With the driver in the sealed position rem...

Page 13: ...ings Relubricate the contact surfaces of the worm and gear and drive screw with molybdenum disulfide Reassemble Remove the retracting screw Loosen the set screw in the aluminum bushing and rotate one...

Page 14: ...ided the item is returned to Granville Phillips Company together with a written statement of the problem 13 Specifications Materials Seal Pure silver All other interior surfaces 304 Stainless Steel Ph...

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Page 16: ...l Support MKS Pressure and Vacuum Measurement Solutions MKS Instruments Inc Granville Phillips Division 6450 Dry Creek Parkway Longmont Colorado 80503 USA Tel 303 652 4400 Fax 303 652 2844 Email mks m...

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