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MK Diamond Products MK- 2005G, Owner'S Manual & Operating Instructions

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MK Diamond Products MK- 2005G Owner'S Manual & Operating Instructions Download Page 29

 

MK-2005G 

Revision 12/00, Effective Date December 26, 2000 

 

Page 29

MAINTENANCE AND TROUBLESHOOTING 

 

5.  Yearly Maintenance: 

 

Perform the following maintenance every year. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

6.  Two Year Maintenance: 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

(B) 

Replace Spark Plug 

(See Spark Plug 

Adjustment and Replacement) 

(A) 

Replace engine Air Filter 

(See Engine Air Filter Inspection 

Cleaning and Replacement) 

(C) 

Check/Adjust Idle Speed 

Check/Adjust Valve Clearance

(Shop Maintenance Required) 

(D) 

Inspect V-belts 

(See V-Belt Inspection, 

Adjustment and Replacement) 

(A) 

Check Fuel Line 

(Shop Maintenance Required) 

Air Filter 

Spark Plug

Inspect V-Belts 

Summary of Contents for MK- 2005G

Page 1: ...ER S MANUAL OPERATING INSTRUCTIONS Enter the Serial Number of your new saw in the space below The Serial Number is located on the left side of the blade guard NOTE For your 1 one year warranty to be e...

Page 2: ...correctly your MK 2005G should provide you with years of quality service In order to help you we have included this manual This owners manual contains information necessary to operate and maintain you...

Page 3: ...Unpacking 9 Contents 9 Transport 9 Universal Stand 10 Assembly 11 SETUP STARTUP ADJUSTMENT OPERATION and SHUTDOWN Setup 15 Startup 18 Adjustment and Operation 19 Shutdown 25 Cleanup 25 MAINTENANCE AN...

Page 4: ...nstructions are not followed GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS In order to prevent injury the following safety precautions and symbols should be followed at all times Safety Precautions KE...

Page 5: ...powered equipment ALWAYS USE HEARING PROTECTION To reduce the possibility of hearing loss always use hearing protection when operating equipment REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of che...

Page 6: ...into a blade or cutter against the direction of rotation A blade or cutter should always be installed such that rotation is in the direction of the arrow imprinted on the side of the blade or cutter S...

Page 7: ...art No 1A Motor tank front Oil Alert N A 1B Motor tank front Danger Use in Ventilated Areas 155582 2A Motor tank top Warning Do Not Overfill 155580 2B Motor tank top Caution Hot Surface 155578 2C Moto...

Page 8: ...005G is designed for use with a 14 inch diameter segmented wet or dry MK Diamond blade with a 110 to 375 inch cutting width Masonry Types The MK 2005G can cut a variety of masonry types including cind...

Page 9: ...nual Honda Owner s Manual Warranty Card TRANSPORT The MK 2005G weighs approximately 200 pounds two people should be used when transporting the saw 1 Never transport the MK 2005G with water in the Cool...

Page 10: ...re required when lifting or moving 2 Seating the Saw 3 Final C Remove Water Basin B Position Water Pump clear of Water Basin A Open the Universal Stand and place on flat surface C Seat rear of Saw on...

Page 11: ...Roller Wheels on Saw Guide Rails A Position Movable Cutting Table Roller Wheels above Saw Guide Rails C Seat and tighten the Adjustable Cutting Guide retaining thumbscrew B Position Adjustable Cutting...

Page 12: ...ify and remove Retaining Screw and Outer Flange A Raise Cutting Head E Install Retaining Screw and Outer Flange then tighten D Verify Blade is seated on Blade Shaft in correct rotation direction C Rem...

Page 13: ...s of the Oil Reservoir so as not to cross thread the dipstick E Install Water Pump adjustment clamp wing nut and bolt D Install Water Pump retaining clamp wing nut and bolt C Fill Oil Reservoir B Remo...

Page 14: ...immediately NOTES 1 Fuel can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Damage caused by spilled fuel IS NOT covered under the warranty 2 DO NOT use stale or con...

Page 15: ...ssive grooves A Inspect Blade for damage Verify Blade correct for material being cut F Check for proper oil level See Maintenance section if low E Inspect MK 2005G for general damage loose connections...

Page 16: ...with masonry being cut 2 Water should be periodically replaced when using this method C Place the Water Pump Assembly into an External Water Source Container B Loosen and remove Water Pump adjustment...

Page 17: ...ater Pump Drive End Pivot Plate front and rear retaining bolts A Identify Water Pump Drive End Pivot Plate F Move Water Pump Assembly to the outside of the Water Basin E Loosen and remove Water Pump a...

Page 18: ...Lever to 1 3rd Open B Place Choke Lever in the CLOSED position A Place Fuel Valve in the ON position F Pull Starter Cord straight back in a smooth fast motion E Pull Starter Cord slowly until slack is...

Page 19: ...dry B Position the masonry piece A Set the Adjustable Cutting Guide F Setup to Cut E Move the Throttle Lever to adjust blade speed faster blade speed for smoother cuts D Verify cooling flow exists on...

Page 20: ...e cut is complete Raise Cutting Head B Position the masonry piece A Set the Adjustable Cutting Guide F Setup to Cut E Move the Throttle Lever to adjust blade speed faster blade speed for smoother cuts...

Page 21: ...nce cut is complete Raise Cutting Head H Continue lowering the Cutting Head until the cut is complete G Lower Cutting Head to begin the cut B Position the masonry piece A Set the Adjustable Cutting Gu...

Page 22: ...sides of the blade D Open the Cooling Flow Control Valve and adjust flow H Slowly push piece toward the blade continue until the cut Is complete G Setup to Cut K Raise Cutting Head once cut is comple...

Page 23: ...ion masonry piece against the Adjustable Cutting Guide F Open the Cooling Flow Control Valve and adjust flow E Position Adjustable Cutting Guide and masonry piece to required cut position D Lock Cutti...

Page 24: ...e the Throttle Lever to lower blade speed J Slowly push piece toward the blade continue until the cut Is complete L Unlock Cutting Head M Raise Cutting Head once cut is complete Push Slowly to Cut Dir...

Page 25: ...hrottle Lever to lower blade speed C Place Fuel Valve in the OFF position B Move the Throttle Lever to lower blade speed A Place Engine Switch in the OFF position C Place Fuel Valve in the OFF positio...

Page 26: ...Federal State and local laws for disposal D Place Engine Switch in the OFF position F Clean Water Basin with soap and clean water H Clean Movable Cutting Table Roller Wheels G Clean Movable Cutting Ta...

Page 27: ...ht oil such as 3 in 1 WD 40 etc B Check and adjust V belt tension Following 1st 48 hours of operation See V belt Inspection A Change engine oil after 1st month or 1st 20 operating hours See Engine Oil...

Page 28: ...ond Blade Outer Flange and Retaining Bolt C Verify engine Adjustment Straps are tight E Clean engine Air Filter See Engine Air Filter Inspection Cleaning and Replacement D Check Movable Cutting Table...

Page 29: ...ce B Replace Spark Plug See Spark Plug Adjustment and Replacement A Replace engine Air Filter See Engine Air Filter Inspection Cleaning and Replacement C Check Adjust Idle Speed Check Adjust Valve Cle...

Page 30: ...lower blade speed F Cut the Dressing Stick 7 or 8 times to dress the Blade E Move the Throttle Lever to adjust blade speed faster blade speed for smoother cuts Throttle Lever B Set the Adjustable Cutt...

Page 31: ...e Engine Switch in the OFF position C Identify and remove Retaining Screw and Outer Flange E Install new Diamond Blade onto Blade Shaft D Remove old Diamond Blade F Verify Blade is seated on Blade Sha...

Page 32: ...Roller Wheels B Place Movable Cutting Table On Work Bench with Roller Wheels Up A Remove the Movable Cutting Table C Remove Roller Wheels E Install Wheel Washer Assembly Into Movable Cutting Table D P...

Page 33: ...to break through the piece instead of performing a smooth cut MK Diamond Part No 156427 F Place Movable Cutting Table on Work Bench Wheels Up Reinstall Retaining Screws G Install the Movable Cutting T...

Page 34: ...paint and plastic Be careful not to spill fuel when filling the fuel tank Damage caused by spilled fuel IS NOT covered under the warranty 2 DO NOT use stale or contaminated gasoline or an oil gasolin...

Page 35: ...r so as not to cross thread 1 2 way up Dipstick Bottom of Dipstick D Fill Oil Reservoir C Check Oil Level If level is normal go to step F B Remove Dipstick A Level Cutting Head F Install the Dipstick...

Page 36: ...l while the engine is warm 2 Conform to Federal State and Local laws codes and ordinances relative to environmental protection for oil disposal D Install Oil Drain C Drain Oil conform to Federal State...

Page 37: ...ll Dual Air Filter Air Filter Cover Submerge with Oil Tap to Clean or use compressed air Turn counter clockwise to loosen Turn counter clockwise to loosen Foam Filter Paper Filter Clean Foam Filter Fo...

Page 38: ...Filter Cover Turn clockwise to tighten M Install the Air Guide into the Cyclone Housing N Install the Cyclone Filter Assembly into the Air Filter Cover O Install the 3 Cyclone Filter Assembly retaini...

Page 39: ...der the warranty 3 DO NOT use stale or contaminated gasoline or an oil gasoline mixture 4 If using the Universal Stand with the MK 2005G an OSHA approved ladder is recommended when fueling 5 When inst...

Page 40: ...lug C Inspect Spark Plug if worn replace Spark Plug and go to step E B Remove Spark Plug A Remove Spark Plug Cap clean cap and around spark plug F Tighten the Spark Plug If new tighten 1 2 turn If old...

Page 41: ...D Pivot front of Water Pump Drive End Pivot Plate up and tighten the retaining bolts C Loosen Water Pump Drive End Pivot Plate front and rear retaining bolts B Identify the Water Pump Pivot Plate A R...

Page 42: ...Strap Lock nut is loose then tighten the Adjustment Strap R Check V belt tension proper tension 1 8 inch Q Tighten the Engine Adjustment Strap to remove slack S Continue adjusting V belt until tensio...

Page 43: ...to step D if replacement required A Remove the Belt Guard Retaining Bolts D Loosen engine mounting plate If re tensioning go to step J F Push the Engine Mounting Plate toward the front of the unit to...

Page 44: ...loose then tighten the Adjustment Strap L Continue adjusting V belt until tension is correct then tighten the Engine Adjustment Strap Lock nut K Check V belt tension proper tension 1 8 inch M Check V...

Page 45: ...ss or Glazing E Return to MK Diamond D Verify Blade Correct for Material Being Used C Ensure Blade Core Not Bent If Rotation Correct go to Step C If not Glazed go to Step B If Glazed Dress See Blade D...

Page 46: ...er Tube from Blade Guard A Check Cooling Flow Control Valve is open D Verify Cooling Valve operation by removing the valve from the Blade Guard F Rod Cooling Channels and recheck flow If no flow go to...

Page 47: ...rk Plug Adjustment and Replacement A Pull Starter Cord straight back in a smooth fast motion C Check for proper oil level See Maintenance section if low Proper Oil Level Low level B Check V belts See...

Page 48: ...MK 2005G Revision 12 00 Effective Date December 26 2000 Page 48 EXPLODED VIEW AND PARTS LIST EXPLODED VIEW...

Page 49: ...16 x 1 Hex Head Cap 4 151743 D Assembly Cutting Head 1 D1 Casting Cutting Head 1 150583 D2 Shaft Pivot 1 154147 D3 Stud Height Adjustment 1 150585 D4 Bearing Pivot Shaft 2 140004 D5 Collar Pivot Shaf...

Page 50: ...H2 Nipple 1 4 MNPT x Close 1 152598 H3 Valve Female Ball 1 4 Pipe 1 152597 H4 Fitting 1 4 MNPT x 1 2 Barb 1 152704 J Assembly Splash Guard 1 J1 Curtain Blade Guard 1 152417 J2 Bracket Water Curtain 1...

Page 51: ...y Curtain Plain 1 N A1 Rod Splash Curtain 1 153956 N A2 Curtain Rear Plain 1 134841 P Assembly Pan MK Logo P1 Pan Plastic 1 150308 P2 Plug Rubber Drain Without Hole 1 153439 R Assembly Water Pump Mech...

Page 52: ...Bushing Stand Off Shock Mount 4 156104 U12 Nut 5 16 18 Hex 4 101196 V Assembly Engine Honda 5 5 hp 1 V1 Engine Honda 5 5 hp W Cyclone Filter 1 156282 V2 Deflector Honda 1 156710 V3 Screw 6 32 x 3 8 Pa...

Page 53: ...Fit engine guard onto the engine upper mounting plate Meanwhile Screw item 8 through items 5 and 6 into the threaded hole on the side of the engine Do not tighten the screw 4 Install item 4 5 and 6 t...

Page 54: ...hoice of which type of blade to use depends on The requirements of the job The machine tool utilizing the diamond blade The preference of the operator In the case of DRY cutting the overwhelming popul...

Page 55: ...er 26 2000 Page 55 EXPLODED VIEW AND PARTS LIST ACCESSORIES ITEM NUMBER DESCRIPTION 1 132332 Adjustable Cutting Guide 2 133090 Roller Wheel 3 156427 Protective Wooden Strip 4 156294 Micro V Belt 5 152...

Page 56: ...12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for app...

Page 57: ...ause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic a...

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