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MK Diamond Products MK-100 TRACKER, Owner'S Manual & Operating Instructions

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MK Diamond Products MK-100 TRACKER Owner'S Manual & Operating Instructions Download Page 44

 

MK-100 TRACKER 

Revision 02/03, Effective Date February 12, 2003 

Page 44

 

ACCESSORIES 

 

ACCESSORIES:

 

 

ITEM NUMBER 

DESCRIPTION 

1.  

 
137166 

 
 
MK-200, 10 x 5/8 Arbor 
 

 
 
 
 
 
 

2.  

 
128074 
 

 
 
MK-215, 10 x 5/8 Arbor 
 

 
 
 
 
 
 

3.  

 
153252 

 
 
MK-315, 10 x 5/8 Arbor 

 
 
 
 
 
 

4.  

 
134577 
 

 
 
Dual 45

°

 Flat Angle Guide 

 

 
 
 
 
 
 

5. 134585 

(small) 
or 
153201 
(large) 

 
 
45

°

 Bullnose Miter 

 

 
 
 
 
 
 

6.  

 
134569 

 
 
90

°

 Protractor 

 

 
 
 
 
 
 

7.  

 
152792 

 
 
Dressing Stone 
 

 
 
 
 
 
 

8.  

 
152610 
 

 
 
Ground Fault Circuit Interrupter 
 

 
 
 
 
 
 

9.  

 
151889 

 
 
Universal Stand 

 
 
 
 
 
 

Summary of Contents for MK-100 TRACKER

Page 1: ...S MANUAL OPERATING INSTRUCTIONS Enter the Serial Number of your new saw in the space below The Serial Number is located on the left side of the blade guard NOTE For your 1 one year warranty to be effe...

Page 2: ...tly your MK 100 TRACKER should provide you with years of quality service In order to help you we have included this manual This owner s manual contains information necessary to operate and maintain yo...

Page 3: ...ct Specifications 10 UNPACKING TRANSPORT UNIVERSAL STAND and ASSEMBLY Unpacking 11 Contents 11 Transport 11 Universal Stand 12 Assembly 13 SETUP ADJUSTMENT AND OPERATION Setup 16 Adjustment and Operat...

Page 4: ...being used Each message will be preceded by the word NOTE as in the example below NOTE Equipment and or property damage may result if these instructions are not followed GENERAL SAFETY PRECAUTIONS AN...

Page 5: ...est performance Always follow maintenance instructions for lubricating and when changing accessories DISCONNECT TOOLS Power tools should always be disconnected before servicing or when changing access...

Page 6: ...910 1200 Diamond Blades improperly used are dangerous Comply with American National Standards Institute Safety Code B7 1 and Occupational Safety and Health Act covering Speed Safety Guards Flanges Mou...

Page 7: ...r the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediatel...

Page 8: ...Do not use damaged extension cords Examine extension cords before using and replace if damaged Do not abuse extension cords and do not yank on any cord to disconnect Keep cords away from heat and sha...

Page 9: ...nterrupt 155678 1B Motor Rear Caution Receptacle for Pump Only 154822 1C Motor Rear Service or Warranty Information 155038 2 Blade Guard Serial Number 157249 01 3A Motor Front Warning Read and Follow...

Page 10: ...e half 3 1 2 inches thick in one pass Motor Specifications Motor specifications for the MK 100 TRACKER are listed in Table 2 below Voltage 115 v Overall Amperage 13 4 a Motor Only Amperage 12 8 a Freq...

Page 11: ...1 owners manual one 1 pump manual and one 1 warranty card MK 100 TRACKER Frame and Water Basin MK 100 TRACKER Cutting Head Removable Cutting Table Diamond Blade Adjustable Cutting Guide Electric Wate...

Page 12: ...en the Universal Stand and place on flat surface B Remove Water Basin C Orient the Saw to the Stand D Seat Left Post Side of saw onto stand between stand Orientation Pin E Seat Right Side of saw onto...

Page 13: ...Shaft Post Turn Clockwise to tighten A Position Movable Cutting Table to the front of the saw and raise the Blade Guard C Depress and hold the Shaft Lock pushbutton and remove Retaining Screw and Out...

Page 14: ...to the Blade Guard Retaining Hole Thumbscrew Splash Guard Turn clockwise To tighten A Align the four 4 wheels of the Movable Cutting Table to the saw Guide Rails B Seat all four 4 wheels onto the Guid...

Page 15: ...5 Water Pump Preparation Cooling Transfer Tube Turn clockwise to tighten Discharge Fitting Press on Flow Adjusting Clamp Press on A Install Water Pump Discharge Fitting B Press one end of the Cooling...

Page 16: ...ch is in the OFF position B Verify the Movable Cutting Table moves freely C Inspect the Diamond Blade for damage verify the blade is correct for the material being cut D Inspect the Pump Assembly for...

Page 17: ...ation method the water should be changed often for longer pump life A Remove the Drain plug B Place the Water Pump In an external container C Fill the external container until water completely covers...

Page 18: ...length will cause the motor to overheat and could cause premature failure 5 Use an approved Ground Fault Circuit Interrupter GFCI 6 Do not cover the motor vents as this could lead to motor overheating...

Page 19: ...t length indicated inside the diamond C Tighten the retaining thumbscrew D Place the tile against the Ruler Stop and Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the...

Page 20: ...se to loosen Ruler Stop Adjustable Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow Off Position ON OFF Switc...

Page 21: ...tting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow Off Position H Turn the motor OFF when work is complete B Plac...

Page 22: ...w ON OFF Switch A Remove the Adjustable Cutting Guide Turn counter clockwise to loosen Ruler Stop Adjustable Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade S...

Page 23: ...F Switch B Unplug the GFCI from the power source F Install the Adjusting Knob D Remove the Cutting Head from The rear pivot hole E Install the Cutting Head onto the front pivot hole G Set cutting dept...

Page 24: ...Unplug the GFCI from the power source D Remove the Cutting Head See Adjusting the Cutting Head C Remove Water Basin E Loosen the Post Support Plate and retaining bolts F Remove the Post Support Plate...

Page 25: ...Switch is in the OFF position Off Position ON OFF Switch F Unplug MK 100 TRACKER from the GFCI E Unplug the GFCI from the Power source B Place the Water Pump In an external container A Clean the Water...

Page 26: ...otor casing when cleaning K Clean the Movable Cutting Table Roller Wheel Frame Support J Clean the Movable Cutting Table Guide Bar L Clean the remainder of the MK 100 TRACKER Roller Wheel Frame Suppor...

Page 27: ...MK 100 TRACKER the following procedure should be performed after each use Lubricate all points listed below with light oils such as 3 in 1 WD 40 etc A Check and adjust V belt tension Following 1st 48...

Page 28: ...unter clockwise to loosen D Verify the Roller Wheel Assembly is tight and in good condition F Verify the Motor Adjustment Strap is tight E Verify all motor mounting Bolts are tight B Lubricate the Out...

Page 29: ...Cutting Head Adjustment Knob I Remove the Cutting Head See Adjusting the Cutting Head L Lubricate the Cutting Head Pivot Shaft K Lubricate the Cutting Head Adjustment Knob retaining holes D Increase c...

Page 30: ...ade can be dressed using the MK Dressing Stick part number 152972 and by following the steps below C Position the Dressing Stick A Setup the MK100 for operation See Setup Adjustment and Operation F Cu...

Page 31: ...to tighten A Locate the Shaft Lock pushbutton on the underside of the Cutting Head Cutting Head Shaft Lock Pushbutton Retaining Nut and Outer Flange Rotate Blade Wrench counter clockwise to loosen B R...

Page 32: ...ng Head I Loosen the Motor Adjustment Strap H Loosen motor mounting bolts If re tensioning only go to step N G Check belt for proper tension if tension correct go to step R proper tension 1 8 inch F I...

Page 33: ...ighten the Motor Adjustment Strap to remove slack O Check V belt tension proper tension 1 8 inch P Repeat steps N and O until proper V belt tension is achieved Q Tighten the motor mounting bolts R Ins...

Page 34: ...o MK Diamond for Repair E Return to MK Diamond If not Glazed go to Step B Contact place of purchase or MK Diamond 800 421 5830 to verify blade If Glazed Dress Blade See Blade Dressing If not Glazed go...

Page 35: ...me Retaining Screw C Loosen the back Frame Retaining Screw Allen Screw Allen Wrench Rotate counter clockwise to loosen D Loosen the front Frame Allen Screw Frame Cutting Table Blade Cutting Groove E A...

Page 36: ...and check for restriction check Impeller damage G Remove the 3 Pump Casing Retaining Screws F Remove the Pump Intake Screen and check for debris Go to Step C Check Impeller for damage If flow exist go...

Page 37: ...ng the rod out through each of the cooling flow tubes located on the underside o the Blade Guard The cooling channels should be rodded until all ports are free of foreign debris J Remove the Cooling C...

Page 38: ...cuit Interrupter GFCI is tripped E Verify circuit breaker is not tripped if it is tripped reset the circuit breaker once Return to MK Diamond for Repair G Return to MK Diamond If less than 20 Amps mov...

Page 39: ...MK 100 TRACKER Revision 02 03 Effective Date February 12 2003 Page 39 EXPLODED VIEW AND PARTS LIST EXPLODED VIEW...

Page 40: ...Carton 1 154022 A16 Card MK Warranty Registration 1 155037 A17 Label Do Not Return 1 157063 A18 Sell Sheet Tile Accessory 1 156915 B Carton n a B1 Carton 100 1 158541 B2 Insert Carton Cutting Head 2 1...

Page 41: ...Serial No Mark 1 157249 01 H Subassembly 115V Cutting Head MK 100 1 158191 H1 Head 10 Cutting comp Head 10 Cutting raw 1 1 158224 158223 H2 Pin Blade Shaft Lock 1 158200 H3 Spring Blade Guard Lock 1 1...

Page 42: ...asher Head Grounding 1 158209 J18 Washer 10 Internal Tooth Lock 2 158336 J19 Tie 12 X 10 Clamp 1 158210 J20 Screw 10 32 X 1 Socket Head Set Cup Point 1 158254 J21 Nut 10 32 Hex 2 156269 J22 Washer 1 2...

Page 43: ...ype of blade to use depends on The requirements of the job The machine tool utilizing the diamond blade The preference of the operator In the case of DRY cutting the overwhelming popularity and quanti...

Page 44: ...R DESCRIPTION 1 137166 MK 200 10 x 5 8 Arbor 2 128074 MK 215 10 x 5 8 Arbor 3 153252 MK 315 10 x 5 8 Arbor 4 134577 Dual 45 Flat Angle Guide 5 134585 small or 153201 large 45 Bullnose Miter 6 134569 9...

Page 45: ...ious twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Serv...

Page 46: ...cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and c...

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