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MK Diamond Products MK-100 JCS, Owner'S Manual & Operating Instructions

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MK Diamond Products MK-100 JCS Owner'S Manual & Operating Instructions Download Page 43

 

MK-100 JCS Tile Saw                                                                                                 Revision 06/05, Effective Date June 27, 2005 

 

EXPLODED VIEW AND PARTS LIST 

 

F Belt 

Guard 

 n/a 

F1 

 Belt Guard, MK-100 

1 

158319-00 

F2 

Bracket, Inner Belt Guard, 100/101/101Pro 

1 

158611 

F3 

Screw, 1/4-20 x 3/4 Hex Head Cap 

3 

152370 

F4 

Screw, 1/4-20 x 1 Hex Head Cap 

1 

152676 

F5 

Washer, 1/4 Split Lock 

4 

152591 

F6 

Washer, 1/4 SAE Flat 

4 

151915 

F7 

Belt, 260J6 Micro-V 

1 

158194 

 

 

 

 

G  

Assembly, Blade Guard 

1 152582 

G1 

Blade Guard, 101/115 

1 

153659 

G2 Tube, 

Water 

2 

155389 

G3 

Screw, 5/16-18 X 1/2 Socket Head Set 

3 

152607 

G4 

Elbow, 1/8 MNPT X 1/4 BARB 90

°

 Brass 

1 154652 

 

 

 

 

H 

Assembly, Cutting Head, MK-100 

1 158191 

H1 

 Head, 10” Cutting  

1 

158224 

H2 

Pin, Blade Shaft Lock 

1 

158200 

H3 

Spring, Blade Guard Lock 

1 

158201 

H4 

E-Ring, 1/4 Retaining 

1 

158202 

H5 

Bearing, 17mm X 40mm X 12mm  Ball (6203-2NSE) 

2 

137711 

H6 

Shaft, Blade 880/101/1080 

1 

158222 

H7 

Flange, 2-3/8 Inner 

1 

137737 

H8 

Flange, 2-3/8 Outer 

1 

135830 

H9 Nut, 

5/8-18 

Hex 

1 

135848 

H10 

Pulley,  6J19 X 5/8 Bore 

1 

158199 

H11 

Key, 3/16 x 3/16 x 1 1/8 Square 

1 

150344 

H12 

Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point 

2 

157083 

H13 

Bumper, 1/2 Dia Rubber 

1 

152674 

H14 

Screw, 5/16-18 X 1 Hex Head Cap 

4 

151743 

H15 

Washer, 5/16 SAE Flat 

4 

151754 

H16 

Washer, 5/16 Split Lock 

4 

151747 

H17 

Nut, 5/16-18 Hex 

4 

101196 

H18 

Screw, 5/16-18 x 2 1/2 Hex Head Cap, Full Thread 

1 

151748 

H19 Pivot, 

Blade 

Guard 

1 

153208 

H20 

Washer, 3/8 SAE Flat 

2 

150923 

H21 

Wing nut, 5/16-18 Nylock 

1 

151746 

H22 Strap, 

Motor 

Adjustment 

1 

152673 

H23 

Screw, 3/8-16 X 3 1/2 Hex Head Full Thread 

1 

153147 

 

 

 

 

J Motors 

- - 

J1 Motor, 

1.5HP\115V\60Hz 

1 

158297 

J2 

Pulley, 6J17 X 5/8 Bore 

1 

158214 

J3 

Key, 3/16 x 3/16 x 1-1/8 Square 

1 

150344 

J4 

Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point 

2 

157083 

J5 

Label, Warning, Read Owner’s Manual, 1-3/4 X 3-3/8 

1 

155806 

J6 

Label, Caution, GFCI, 1 X 2 1/8 

1 

155678 

J7 

Label, Caution, 5 Amp Max., 1 X 2-1/8 

1 

154822 

J8 

Label, MK Service Info., 2 1/8 X 1-13/16 

1 

155038 

 

 

 

 

 

 

 

 

K Table 

 n/a 

K1 Table, 

100 

1 

157660 

K2 

Washer, 5/16 SAE Flat 

2 

151754 

Summary of Contents for MK-100 JCS

Page 1: ...R S MANUAL OPERATING INSTRUCTIONS Enter the Serial Number of your new saw in the space below The Serial Number is located on the left side of the blade guard NOTE For your 1 one year warranty to be ef...

Page 2: ...erated correctly your MK 100 should provide you with years of quality service In order to help you we have included this manual This owners manual contains information necessary to operate and maintai...

Page 3: ...0 UNPACKING TRANSPORT UNIVERSAL STAND and ASSEMBLY Unpacking 11 Contents 11 Transport 11 Universal Stand 12 Assembly 13 SETUP ADJUSTMENT AND OPERATION Setup 15 Adjustment and Operation 18 Cleanup 24 M...

Page 4: ...being used Each message will be preceded by the word NOTE as in the example below NOTE Equipment and or property damage may result if these instructions are not followed GENERAL SAFETY PRECAUTIONS AN...

Page 5: ...performance Always follow maintenance instructions for lubricating and when changing accessories DISCONNECT TOOLS Power tools should always be disconnected before servicing or when changing accessori...

Page 6: ...1200 Diamond Blades improperly used are dangerous Comply with American National Standards Institute Safety Code B7 1 and Occupational Safety and Health Act covering Speed Safety Guards Flanges Mounti...

Page 7: ...he tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately T...

Page 8: ...not use damaged extension cords Examine extension cords before using and replace if damaged Do not abuse extension cords and do not yank on any cord to disconnect Keep cords away from heat and sharp...

Page 9: ...155678 1B Motor Rear Caution Receptacle for Pump Only 154822 1C Motor Rear Service or Warranty Information 155038 2 Blade Guard Serial Number Laser Marked 157500 3A Motor Front Warning Read and Follo...

Page 10: ...e half 3 1 2 inches thick in one pass Motor Specifications Motor specifications for the MK 100 are listed in Table 2 below Voltage 115 v Overall Amperage 13 4 a Motor Only Amperage 12 8 a Frequency 60...

Page 11: ...er pump one 1 pump discharge fitting one 1 cooling transfer tube one 1 flow adjusting clamp one 1 drain plug one 1 blade wrench one 1 Table Clip one 1 splash guard one 1 owners manual one 1 pump manua...

Page 12: ...AND and ASSEMBLY JCS STAND Key Components for Set Up Note Familiarize with the following components before proceeding to SET UP Knob to release Front Legs Knob to release Safety Arm Handle Cross Membe...

Page 13: ...ious injury A Position Saw on a hard level surface B Hold the Saw from Handle and swing to Upright position C Locate Wheel Lock D Lock Wheel E Locate the Knob to release Front Legs F Pull Knob and Fro...

Page 14: ...ull Knob to unlock the Safety Arm The Safety Arm will swing down as the Knob is pulled P Ensure that Safety Arm rests on Frame Q Your Saw is ready Knob Air Springs A Lock Table in place with Clip See...

Page 15: ...ORT JCS STAND and ASSEMBLY TABLE CLIP G Unlock the wheel H Make sure that the wheel is properly unlocked I Your saw is ready for transport A Slide table to the front B Line up Clip with Side Table Slo...

Page 16: ...Turn Clockwise to tighten A Position Movable Cutting Table to the front of the saw and raise the Blade Guard C Depress and hold the Shaft Lock pushbutton and remove Retaining Screw and Outer Flange u...

Page 17: ...retaining thumbscrew A Install Water Pump Discharge Fitting A Install the retaining thumbscrew through the washer and Splash Guard then align to the hole found on back of the Blade Guard B Install the...

Page 18: ...tch is in the OFF position B Verify the Movable Cutting Table moves freely C Inspect the Diamond Blade for damage verify the blade is correct for the material being cut D Inspect the Pump Assembly for...

Page 19: ...er should be changed often for longer pump life A Remove the Drain plug B Place the Water Pump In an external container C Fill the external container until water completely covers the Water Pump sucti...

Page 20: ...ill cause the motor to overheat and could cause premature failure 5 Use an approved Ground Fault Circuit Interrupter GFCI 6 Do not cover the motor vents as this could lead to motor overheating NOTE In...

Page 21: ...ength indicated inside the diamond C Tighten the retaining thumbscrew D Place the tile against the Ruler Stop and Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the bl...

Page 22: ...to loosen Ruler Stop Adjustable Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow Off Position ON OFF Switch H...

Page 23: ...g Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow Off Position H Turn the motor OFF when work is complete B Place th...

Page 24: ...OFF Switch A Remove the Adjustable Cutting Guide Turn counter clockwise to loosen Ruler Stop Adjustable Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See M...

Page 25: ...witch B Unplug the GFCI from the power source F Install the Adjusting Knob D Remove the Cutting Head from The rear pivot hole E Install the Cutting Head onto the front pivot hole G Set cutting depth a...

Page 26: ...plug the GFCI from the power source D Remove the Cutting Head See Adjusting the Cutting Head C Remove Water Basin E Loosen the Post Support Plate and retaining bolts F Remove the Post Support Plate an...

Page 27: ...tch is in the OFF position Off Position ON OFF Switch F Unplug MK 100 from the GFCI E Unplug the GFCI from the Power source B Place the Water Pump In an external container A Clean the Water Pump sucti...

Page 28: ...DJUSTMENT and OPERATION Ensure water is not forced into the motor casing when cleaning K Clean the Movable Cutting Table Roller Wheel Frame Support J Clean the Movable Cutting Table Guide Bar L Clean...

Page 29: ...e of the MK 100 the following procedure should be performed after each use Lubricate all points listed below with light oils such as 3 in 1 WD 40 etc A Check and adjust V belt tension Following 1st 48...

Page 30: ...er clockwise to loosen D Verify the Roller Wheel Assembly is tight and in good condition F Verify the Motor Adjustment Strap is tight E Verify all motor mounting Bolts are tight B Lubricate the Outer...

Page 31: ...ting Head Adjustment Knob I Remove the Cutting Head See Adjusting the Cutting Head L Lubricate the Cutting Head Pivot Shaft K Lubricate the Cutting Head Adjustment Knob retaining holes D Increase cool...

Page 32: ...can be dressed using the MK Dressing Stick part number 152972 and by following the steps below C Position the Dressing Stick A Setup the MK100 for operation See Setup Adjustment and Operation F Cut th...

Page 33: ...de Rotation Direction D Install the Diamond Blade onto Blade Shaft Diamond Blade Blade Shaft F Install Retaining Nut and Outer Flange depress and hold the Shaft Lock pushbutton and tighten Retaining N...

Page 34: ...osen the Motor Adjustment Strap H Loosen motor mounting bolts If re tensioning only go to step N G Check belt for proper tension if tension correct go to step R proper tension 1 8 inch F Inspect the V...

Page 35: ...en the Motor Adjustment Strap to remove slack O Check V belt tension proper tension 1 8 inch P Repeat steps N and O until proper V belt tension is achieved Q Tighten the motor mounting bolts R Install...

Page 36: ...to MK Diamond for Repair E Return to MK Diamond A Check that the Guide Bar are clean clean if dirty B Check the Movable Cutting Table Roller Wheels for wear replace if necessary Return to MK Diamond f...

Page 37: ...check for restriction check Impeller damage G Remove the 3 Pump Casing Retaining Screws F Remove the Pump Intake Screen and check for debris Go to Step C Check Impeller for damage If flow exist go to...

Page 38: ...he rod out through each of the cooling flow tubes located on the underside o the Blade Guard The cooling channels should be rodded until all ports are free of foreign debris J Remove the Cooling Chann...

Page 39: ...ify circuit breaker not tripped If tripped reset once Return to MK Diamond for Repair G Return to MK Diamond If less than 20 Amps move saw to 20 Amp circuit Overload Reset Switch If motor does not sta...

Page 40: ...MK 100 JCS Tile Saw Revision 06 05 Effective Date June 27 2005 Page 40 EXPLODED VIEW AND PARTS LIST EXPLODED VIEW...

Page 41: ...MK 100 JCS Tile Saw Revision 06 05 Effective Date June 27 2005 Page 41 EXPLODED VIEW AND PARTS LIST...

Page 42: ...1 160331 1 A18 Tag Serial Number Blank 1 157500 A19 Drive Screw Round Head 7 x 5 16 2 157849 A20 Pan Plastic 101 1 150634 A21 Plug Rubber Drain 1 153439 A22 Clamp Pump Holding MK100 1 162073 A23 Screw...

Page 43: ...2 3 8 Outer 1 135830 H9 Nut 5 8 18 Hex 1 135848 H10 Pulley 6J19 X 5 8 Bore 1 158199 H11 Key 3 16 x 3 16 x 1 1 8 Square 1 150344 H12 Screw 5 16 18 X 3 8 Socket Head Set Cup Point 2 157083 H13 Bumper 1...

Page 44: ...51743 L Guide Bar n a L1 Bar 3 4 X 32 Guide 101 1 134759 L2 Screw 5 16 18 X 1 Hex Head Cap 2 151743 L3 Washer 5 16 Split Lock 2 151747 L4 Washer 5 16 SAE Flat 2 151754 M Assembly Roller Wheel 1 151756...

Page 45: ...SAE 8 150923 13 Wheel 8x2 1 4 2 155986 14 Spacer 3 4x3 8x2 1 4 2 160728 15 Nut Hex Nylok 3 8 16 4 152505 16 Screw Hex Hd 3 8 16x4 2 153531 17 Plug Plastic 1 SQ 10 14 Ga 6 160727 2 18 Plug Plastic 1 S...

Page 46: ...ype of blade to use depends on The requirements of the job The machine tool utilizing the diamond blade The preference of the operator In the case of DRY cutting the overwhelming popularity and quanti...

Page 47: ...ER DESCRIPTION 1 137166 MK 200 10 x 5 8 Arbor 2 128074 MK 215 10 x 5 8 Arbor 3 153252 MK 315 10 x 5 8 Arbor 4 134577 Dual 45 Flat Angle Guide 5 134585 small or 153201 large 45 Bullnose Miter 6 134569...

Page 48: ...twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service...

Page 49: ...cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and c...

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