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Mitsubishi Triton MN 203p, Installation Instructions Manual

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Mitsubishi Triton MN 203p Installation Instructions Manual Download Page 13

TC0169e

MITSUBISHI TRITON 3 PIECE TONNEAU COVER

29/10/10

Page 13 of 13

ISSUE05

1

25

10

16

Tonneau Cover
Qty - 1

PARTS IN MAIN CARTON

Lock Keys
(Attached to
Tonneau)
Qty - 2

3

RHS Corner
Piece
Qty - 1

2

LHS Corner
Piece
Qty - 1

Fitting Kit
(KIT031386)
Qty - 1

5

6

7

8

9

A

B

Gas Strut
Bracket
(CLIP2034-1)
Qty - 2

Hinge Pin
(MISC2267)
Qty - 2

M6x15 Hex
Head Bolt
(SCRW0633)
Qty - 8

M6 Flat
Washer
(WASH0153)
Qty - 24

M6Hex Nut
(NUTS0161)
Qty - 16

Pop Rivet
(FAST0505)
Qty - 12

11

12

13

14

15

21

Bottom Hinge
(CLIP1805-1)
Qty - 2

Hinge Retainer
Clip
(CLIP2673)
Qty - 2

Gas Strut
(STRT0003-2)
Qty - 2

M8x50 Hex
Head Bolt
(SCRW0789)
Qty - 2

M8Hex Nut
(NUTS0217)
Qty - 4

Jacking
Bracket
(CLIP2353-3)
Qty - 2

Extrusion
Tape Roll
(MISC2600)
Qty - 1

M6 Large
Flat Washer
(WASH0036)
Qty - 4

Striker U-Bolt
(LOCK0006)
Qty - 2

Lock Striker
Support Bracket
(CLIP2613PC)
Qty - 2

PARTS IN FITTING KIT (KIT

031386

)

17

18

19

20

M6 Spring
Washer
(WASH0103)
Qty - 12

PARTS CHECK SHEET

MITSUBISHI TRITON 3 PIECE HARD TONNEAU COVER

4

Lock Striker
Bracket
(CLIP2499-PC)
Qty - 2

AUTOMOTIVE

SURFACE CLEANER

IMPREGNATED WITH 70% ISOPROPYL

 ALCOHOL

For use in cleaning painted metal,
glass and other vehicle surfaces.

For external use only

.

Dispose of properly after use. 

22

28

Rust Inhibitor
(MISC2776)
Qty - 1

Alcohol Wipe
(MISC0052)
Qty - 4

M6x40 Allen
Key Bolt
(SCRW0517)
Qty - 4

Anti-Rub Pad
(TAPE0011)
Qty - 2

Rubber
Thread Cap
(MISC2532)
Qty - 4

Fitting Instruction
(FIT-TC0169)
Qty - 1

23

24

26

27

Spacer
(MISC3095)
Qty - 4

Fitting

Instructions

Summary of Contents for Triton MN 203p

Page 1: ...over at any time Securely latch Tonneau Cover before operating vehicle Do not carry open volatile chemicals with Tonneau Cover installed If contact with volatile chemicals occurs clean Tonneau Cover with mild detergent and water solution Read instructions carefully before installation It is strongly recommended that installation is conducted by an authorized dealer This product must be installed e...

Page 2: ...B OF LOCK STRIKER BRACKET TO SIDE OF SIDE RAIL 18MM DOWN FROM TOP OF SIDE RAIL ALIGN NOTCH TO PREVIOUSLY MARKED CENTRELINE MARK THE POSITION OF THE TWO 2 LARGER HOLES AS SHOWN REPEAT FOR THE OTHER SIDE 108mm MEASURE FROM REAR OF FLANGE 18mm A B 4 RECOMMENDED TOOLS LIST TOOL NAME Caulking Gun Silicon Tape Measure Knife Allen Key 9 10 11 12 NO TOOL NAME Phillips Head Screwdriver Rivet Gun Masking Ta...

Page 3: ...RE WITH M6 BOLTS M6 FLAT WASHERS M6 SPRING WASHERS AND M6 NUTS AS SHOWN TIGHTEN TO TORQUE 12Nm CENTRE PUNCH THE TWO 2 FRONT HOLE POSITIONS AND DRILL Ø5MM HOLES CENTRE PUNCH THE TWO 2 REAR HOLE POSITIONS AND DRILL Ø6MM HOLES REPEAT FOR THE OTHER SIDE OF THE VEHICLE CENTRE PUNCH THEN DRILL Ø5MM HOLES CENTRE PUNCH THEN DRILL Ø6MM HOLES Ø5mm Ø6mm 20mm ENSURE BRACKET IS PARALLEL WITH TOP OF SIDE RAIL A...

Page 4: ... RAIL IS MAINTAINED 10 5 CENTRAL POSITION OF BED DRIVER S SIDE 10 5 PASSENGER S SIDE SIDE VIEW MEASURE FROM TOP OF SIDE RAIL X mm CUT AWAY SHADED AREA 0mm 10 20 30 40 50 60 70 80 90 0mm 10 20 30 40 50 60 70 80 90 0mm 10 20 30 40 50 60 70 80 90 1 2 3 22 13mm 13mm 4 21 4 22 X mm B B B FIG 8 TC0169e MITSUBISHI TRITON 3 PIECE TONNEAU COVER 29 10 10 Page 4 of 13 ISSUE05 FIG 11 FIG 10 FIG 9 23 POSITION ...

Page 5: ... VEHICLE MEASURE AND MARK THE POSITIONS AS INDICATED ABOVE FROM THE CENTRE OF THE BED FOR THE PLACEMENT OF THE BOTTOM HINGES WARNING RECHECK DIMENSIONS TO ENSURE CORRECT MEASUREMENT FIND THE CENTRE OF THE BED AND MARK THE POSITION ISSUE05 FIG 15 FIG 14 FIG 13 A B A B CENTRAL POSITION FIND CENTRE AND MARK POSITION 382 5mm 382 5mm CENTRAL POSITION OF BED MARK POSITIONS ON TOP OF HEADER RAIL 1 ALIGN ...

Page 6: ...2 11 APPLY RUST INHIBITOR REMOVE MASKING TAPE 1 2 23 11 11 1 11 12 10 NOT SUPPLIED CLEAN HEADER RAIL AND HINGES WHERE EXTRUSION WILL SIT WITH ALCOHOL WIPES PROVIDED AND WIPE AWAY RESIDUE WITH A DRY CLEAN CLOTH PLACE THE EXTRUSION TAPE SEAL ALONG THE TOP OF THE HEADER RAIL WITH THE SEALING LIP FACING TOWARDS THE TAILGATE START THE EXTRUSION AT THE EDGE OF THE SIDE RAIL IMPORTANT POSITION EXTRUSION ...

Page 7: ... SECURE WITH M6 BOLTS M6 FLAT WASHERS M6 SPRING WASHERS AND M6 NUTS AS SHOWN TIGHTEN TO TORQUE 12Nm REPEAT FOR THE OTHER SIDE OF THE VEHICLE FIG 22 CENTRE PUNCH THE TWO 2 HOLE POSITIONS AND DRILL Ø6MM HOLES REPEAT FOR THE OTHER SIDE OF THE VEHICLE APPLY RUST INHIBITOR TO ALL THE DRILLED HOLES FIG 21 ALIGN EDGE OF JACKING BRACKET TO EDGE OF GAS STRUT BRACKET ON SIDE RAIL AS SHOWN 20MM DOWN FROM TOP...

Page 8: ... PROVIDED AND WIPE AWAY RESIDUE WITH A DRY CLEAN CLOTH POSITION CLEAR ANTI RUB PADS AT THESE AREAS ON THE TUB FIG 25 NOTE THE AREA WHERE CORNER PIECE CONTACTS THE VEHICLE TUB AS SHOWN MARK THE EDGES AS SHOWN WITH A PENCIL OR NON PERMANENT MARKER REPEAT PROCESS FOR THE OTHER SIDE REMOVE SPORTSBAR AND CORNER PIECES FROM TUB RE POSITION THE SPORTS BAR AND CORNER PIECES ON THE VEHICLE ATTACH THE LEGS ...

Page 9: ...CLIPS LOOSEN SCREWS 3 4 SCREWS FIG 30 NEXT STEP 2 ENSURE CLEARANCE TO TUB RUBBER SPACER 1 RE TORQUE 5Nm LOOSEN HINGE SCREWS TO ADJUST TONNEAU POSITION IF NECESSARY 2 IMPORTANT THE TONNEAU COMES FITTED WITH TWO 2 RUBBER SPACERS TO ASSIST IN ALIGNMENT TO THE TUB CLOSE TONNEAU COVER AND CHECK THAT IT IS CENTRAL ON BED LOOSEN HINGE SCREWS DO NOT ADJUST HINGES WHILE GAS STRUTS ARE CONNECTED CHECK LH RH...

Page 10: ...OVER IF LATCH MECHANISM DOES NOT RELEASE RETURN TO STEP 3 AND SHORTEN THE PULLRODS FINALLY RE CONFIRM THE OPEN CLOSE OPEN OPERATION OF TONNEAU WITH THE TAILGATE CLOSED MAKE FURTHER ADJUSTMENTS IF NECESSARY BY RETURNING TO FIGURE 29 33 AND 34 FINALLY REPLACE INSPECTION COVER 1 ENGAGE LOCK LATCH MECHANISM PRESS LATCH UPWARDS CLICK 2 4 6 TEST LOCKING MECHANISM 5 ROTATE PULLRODS CLOCKWISE SHORTEN ANTI...

Page 11: ...NNEAU COVER Please write your key identification code in the boxes above and retain Replacement keys can be purchased from your local Mitsubishi dealer CLOSE TONNEAU AND CHECK CLOSING EFFORT WITH TAILGATE CLOSED IF REQUIRED ADJUST THE U BOLT ACCORDINGLY BY LOOSENING THE M6 NUTS AND MOVING THE U BOLT UP OR DOWN ONCE ADJUSTMENT IS COMPLETE TIGHTEN THE M6 NUTS FIG 36 1 ADJUST U BOLT USE A RULER TO EN...

Page 12: ... SMALL AMOUNT OF LEVERING IS REQUIRED TO DETACH TO REMOVE 6 12 TC0169e MITSUBISHI TRITON 3 PIECE TONNEAU COVER 29 10 10 Page 12 of 13 ISSUE05 REMOVAL OF TONNEAU COVER FIG 2 REMOVE HINGE PINS AND REMOVE THE TONNEAU COVER AS SHOWN FIG 1 RHS SHOWN 2 3 RHS SHOWN 1 TO REPLACE THE TONNEAU COVER Reverse the sequence and the procedures of the two 2 Figures above 13 13 5 6 12 ...

Page 13: ...Qty 4 Jacking Bracket CLIP2353 3 Qty 2 Extrusion Tape Roll MISC2600 Qty 1 M6 Large Flat Washer WASH0036 Qty 4 Striker U Bolt LOCK0006 Qty 2 Lock Striker Support Bracket CLIP2613PC Qty 2 PARTS IN FITTING KIT KIT031386 17 18 19 20 M6 Spring Washer WASH0103 Qty 12 PARTS CHECK SHEET MITSUBISHI TRITON 3 PIECE HARD TONNEAU COVER 4 Lock Striker Bracket CLIP2499 PC Qty 2 AUTOMOTIVE SURFACE CLEANER IMPREGN...

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