Mitsubishi LANCER EVOLUTION-VII 2001 Technical Information Manual Download Page 47

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POWER TRAIN -

Clutch

2-2

CLUTCH

SPECIFICATIONS

Items

Specifications

Engine model

4G63-DOHC-Intercooler Turbocharger

Clutch disc type

Dry single plate type

Clutch disc facing diameter O.D.

I.D. mm

240

160

Clutch cover type

Diaphragm spring pull type

Clutch cover set load N

9,320

750

Control system

Hydraulic type

Release cylinder I.D. mm

20.64

Master cylinder I.D. mm

15.87

Clutch fluid

Brake fluid DOT 3 or DOT 4

CLUTCH CONTROL CONFIGURATION

Master cylinder member assembly

Reservoir hose

Clutch pipe

Clutch master cylinder

Clutch pedal

<L.H.drive vehicles>

Clutch release

cylinger

Clutch hose

<R.H.drive vehicles>

Master cylinder member assembly

Reservoir hose

Clutch pipe

Clutch master cylinder

Clutch pedal

Clutch release cylinger

Clutch hose

Clutch pipe

Summary of Contents for LANCER EVOLUTION-VII 2001

Page 1: ...TECHNICAL INFORMATION MANUAL EVOLUTION VII Pub No N0104CT9A www TuningEvo Club...

Page 2: ...manuals are also available and should be used in conjunction with this manual WORKSHOP MANUAL S0105CT9A All information illustrations and product descrip tions contained in this manual are current as...

Page 3: ...NOTES...

Page 4: ...FEATURES 4 Exterior 4 Interior 5 Body Dimensions and Spacious Cabin 6 Aerodynamic Performance 6 Active Center Differential ACD Active Yaw Control AYC 7 Engine 8 Transmission 8 All wheel Independent S...

Page 5: ...n of the next genera tion 1 Exterior with sophisticated and fearless expression D Multi lighted headlamp and rear combination lamp exclusively used for EVOLUTION VII D Front bumper with large cooling...

Page 6: ...ure and newly developed high performance high grip compounds NOTE Figures in the parentheses indicate the numbers compared with those of EVOLUION VI 3 High rigidity body to sustain high marginal perfo...

Page 7: ...hted headlamps large sized inlet bumper grill and side outlet 2 Improved maneuvering capability of the vehicle at the corners by cutting a large portion of the front corner 3 Exclusive blister fender...

Page 8: ...thick bezels partitions between meters with discreet design create appeal for fearless determination and sporty feelings 2 The Mitsubishi original design made by MOMO used for the steering has the sam...

Page 9: ...ang 895 5 Vehicles with 205 65R15tyres Rear 1 500 10 NOTE Figures in the parentheses indicate the values in comparison with those of EVOLUTION VI AERODYNAMIC PERFORMANCE Deterioration of aerodynamic p...

Page 10: ...N IV are featured by combing two systems for integrated control so that further improvements in driving performance can be achieved Hydraulic unit assembly ACD mode indicator lamp Steering wheel senso...

Page 11: ...oven McPherson strut front and multi link rear suspension systems have basically been retained they were optimized for the new model The improvements to the front include adding a crossmember brace to...

Page 12: ...Lower arm Strut insulator Stabilizer link Lower arm bushing Pillow ball bushing with rubber Crossmember bar RS option RS II Upper arm Toe control arm Trailing arm Lower arm Toe control bar RS Coil sp...

Page 13: ...sts the braking pressure of the front wheels independently and rear wheels together for controlled emergency braking New for the Lancer EBD works with the ABS computer to evenly modulate each channel...

Page 14: ...with pretensioner featured for the driver s and front passenger s seats is designed for instantly taking up the slack in the seat belt at the time of impact to improve restraint effect on a passenger...

Page 15: ...is a deformation resistant highly rigid cabin structure that features strategic reinforcements plus large side door impact bars Enlarged impact bars Enlarged cross section of roof bow Reinforced cente...

Page 16: ...ne ECU or Engine A T ECU Start permission signal Registration of ignition key Integrated immobilizer ECU and antenna SERVICEABILITY AND RELIABILITY MAINTENANCE FREE FEATURES D Adoption of an auto tens...

Page 17: ...R RS II 16 valves intercooler turbo MODEL CODE No Items Contents 1 Development CT MITSUBISHI LANCER EVOLUTION VII 2 Engine type 9 1 997 mL petrol engine 3 Sort A Passenger car 4 Body style S 4 door s...

Page 18: ...ngth 6 4 455 Ground clearance unladen 7 140 Overall height unladen 8 1 450 Rear track 9 1 500 1 515 1 Vehicle i ht k Kerb weight 1 380 1 420 weight kg Max gross vehicle weight 1 655 1 695 Max axle wei...

Page 19: ...NOTES...

Page 20: ...m 15 List of Component Functions 16 Fuel Injection Control 19 Idle Speed Control 19 Ignition Timing and Distribution Control 20 Radiator Fan Motor Control 20 Power Supply and A C Condenser Fan Relay C...

Page 21: ...on D The turbocharger type has been changed D An EGR valve has been added MAJOR SPECIFICATIONS Items 4G63 T C Total displacement mL 1 997 Bore stroke mm 85 0 88 0 Compression ratio 8 8 Combustion cham...

Page 22: ...the No 2 ring and the oil ring have been reduced in order to provide reduced engine friction NEW OLD PISTON RING No 1 9 5 N 8 34 N PISTON RING No 2 7 0 N 10 49 N OIL RING 25 0 N 33 34 N PISTON RING No...

Page 23: ...right head lamp assembly and brings in the air through the oil cooler duct of the front bumper to cool the engine oil SPECIFICATIONS Items Specifications Type Drawn cup type Core size mm Width Hight T...

Page 24: ...nium radiator fins have been introduced D The speed of electric cooling fan is optimally controlled by a radiator fan controller and the engine ECU according to driving conditions so that the fan oper...

Page 25: ...global environment AIR INTAKE HOSE Unleaded rubber materials have been adopted for air intake hose in consideration for protection of global environment CONSTRUCTION DIAGRAM Air intake hose Air clean...

Page 26: ...system is as follows D Sprays water when the water spray switch on the floor console is operated D Adopts a system which enables switching between the auto mode which automatically sprays water at the...

Page 27: ...SYSTEM DIAGRAM M Ignition switch IG2 Ignition switch IG1 J B OFF ON Water spray relay Water spray motor Engine ECU J B 7 5A 7 5A MANUAL AUTO Water spray switch J C J C Combination meter Fuse 20A Fuse...

Page 28: ...TURBOCHARGER The turbocharger type TD05HR 16G6 9 8T and TD05HRA 16G6 9 8T have been adopted Compared to previous types of turbocharger these new types have a smaller turbine housing nozzle area which...

Page 29: ...bration and exhaust pressure in exhaust system D The adoption of hanger rubber with lower spring constant and the decreased number of hangers have reduced vibration in exhaust piping D The adoption of...

Page 30: ...TIONS Items Specification Fuel tank capacity L 48 Fuel tank capacity L 48 Fuel pump type Electric Fuel pump type Electric Fuel filter type Cartridge filter paper type Fuel return system Fuel pressure...

Page 31: ...a fuel cut off valve to prevent fuel from leaking out in the event of a collision for adjusting the pressure inside the fuel tank D For better serviceability the fuel tank has been coupled with the ma...

Page 32: ...ally the same as that used in the SPACE WAGON Adoption of compact stepper motor for idle speed control servo D Improved ignition performance D Basically the same as that used in the LANCER Adoption of...

Page 33: ...r heater front Tachometer Alternator G terminal Engine warning lamp check engine lamp EGR control solenoid valve Engine control relay Purge control solenoid valve Diagnosis output terminal Detonation...

Page 34: ...ngine control relay D Fuel pump relay 2 3 D A C relay D Ignition coil D Fan controller D Condenser fan relay HI D Condenser fan relay LOW D Engine warning lamp D Diagnosis output D Alternator G termin...

Page 35: ...er the air fuel mixture ratio is at the optimum theoretical ratio based on this concentration Intake air temperature sensor Detects the temperature of the intake air by means of a thermistor The engin...

Page 36: ...fuel pump in accordance with the signal from the engine ECU Fuel pump relay 3 Controls the supply of power to the fuel pump when driving at low loads and when driving at high loads in accordance with...

Page 37: ...with the signal from the engine ECU A C relay Controls the A C compressor operation Engine warning lamp check engine lamp Illuminates when a sensor malfunction is detected to warn the driver of the p...

Page 38: ...pump Injector Fuel pressure control solenoid valve Detonation sensor IDLE SPEED CONTROL The idle speed control system is basically the same as the control system for the 4G63 DOHC Turbocharger engine...

Page 39: ...ion switch Battery Spark plug Ignition coil B To tachometer Cylinder No 4 1 3 2 Barometric pressure sensor Engine ECU Detonation sensor Air flow sensor RADIATOR FAN MOTOR CONTROL The radiator fan moto...

Page 40: ...led by the fuel pump relay 3 in order to reduce the amount of return fuel when the engine is running at low speeds and fuel consumption is low and also to reduce noise Fuel pump relay 1 Fuel pump rela...

Page 41: ...SSION CONTROL SYSTEM DIAGNOSIS SYSTEM The engine ECU is prvided with the following functions to make system inspection easier D Engine warning lamp control D Diagnosis function D Service data output D...

Page 42: ...m utilizing purge control solenoid valve has been adopted System Remarks Evaporative emission control system Electronic control type Duty cycle type purge control solenoid valve Exaust gas recirculati...

Page 43: ...opted for reduction of idle vibration and improvement of ride feeling D The liquid filled mount system has been adopted for transmission mount to improve ride feeling by optimizing the insulator D Ins...

Page 44: ...nt roll stopper Front roll mount bracket Rear roll mount bracket Crossmember Crossmember bar Centermember Rear roll rod assembly Engine roll stopper Crossmember Centermember R H drive vehicles Front r...

Page 45: ...tached to the end of the accelerator cable to pre vent noise and vibration when the cable and accel erator arm contact CONSTRUCTION DIAGRAM Accelerator cable Accelerator pedal bracket Accelerator arm...

Page 46: ...WD System 8 Power Train 9 Transmission Control 11 ACTIVE CENTER DIFFERENTIAL ACD AND ACTIVE YAW CONTROL AYC 12 Description of Structure and Operations 16 System Structure 16 Oil Pressure Unit 18 Elect...

Page 47: ...0 750 Control system Hydraulic type Release cylinder I D mm 20 64 Master cylinder I D mm 15 87 Clutch fluid Brake fluid DOT 3 or DOT 4 CLUTCH CONTROL CONFIGURATION Master cylinder memberassembly Reser...

Page 48: ...h the adoption of the active center differential ACD an hydraulic multi plate clutch has been adopted for the transfer limited slip differential RS RS II Option Refer to P 2 17 for details of the hydr...

Page 49: ...onizer 3 3rd gear 4 Transmission case 5 Clutch housing 6 Clutch release bearing retainer 7 Input shaft 8 Output shaft 9 Front differential 10 Viscous coupling unit VCU 11 Transfer cover 12 Hypoid pini...

Page 50: ...4 Transmission case 5 Clutch housing 6 Clutch release bearing retainer 7 Input shaft 8 Output shaft 9 Front differential 10 Clutch housing 11 Transfer cover 12 Piston 13 Transfer hydraulic case 14 Hy...

Page 51: ...r 3 3rd gear 4 Transmission case 5 Clutch housing 6 Clutch release bearing retainer 7 Input shaft 8 Output shaft 9 Front differential Helical gear LSD 10 Viscous coupling unit VCU 11 Transfer cover 12...

Page 52: ...ar 4 Transmission case 5 Clutch housing 6 Clutch release bearing retainer 7 Input shaft 8 Output shaft 9 Front differential Helical gear LSD 10 Clutch housing 11 Transfer cover 12 Piston 13 Transfer h...

Page 53: ...he front differential has been positioned inside the transfer The limited slip differential of the center differential has been positioned at the back of the front differential in the transfer For the...

Page 54: ...ar A and long pinions Case B Case A Side gear B Side gear A Long pinion Short pinion Thrust washer Power Flow Operations in forward driving During forward driving as the differential case and and driv...

Page 55: ...anges in road surface conditions and sudden turning the driving torque of side gears A and B will differ As mentioned earlier because side gears A and B are in contact via the respective long and shor...

Page 56: ...lever construction adopted the spherical rotary shaft fulcrum type to assure a non rickety D The base bracket material adopted a synthetic resin for the weight reduction D The shift and select cable s...

Page 57: ...uch as poor road conditions and driver operations have been improved 2 First half of turning Corner en trance The center differential restriction is reduced according to the steering angle and operati...

Page 58: ...icator lamp Steering wheel sensor Lateral G sensor Reserve tank Wheel speed sensor Longitudinal G sensor ABS ECU 4WD ECU Wheel speed sensor Throttle position sensor TPS Engine ECU Parking brake switch...

Page 59: ...sensor Sends the wheel speed to the 4WD ECU Stop lamp switch Sends the brake operating state to the 4WD ECU Parking brake switch Sends the operating state of the parking brake to the 4WD ECU ACD mode...

Page 60: ...position sensor ECU power supply 4WD ECU Direction valve 2 Proportional valve 2 AYC Steering wheel sensor Stop lamp switch ACD transfer Center differential Lateral G sensor Longitudinal G sensor AYC t...

Page 61: ...h and electronically controls it using sensors 4WD ECU and hydraulic unit NOTE Refer to P 2 30 for details on the AYC structure and operations SYSTEM STRUCTURE Wheel speed sensor Longitudinal G sensor...

Page 62: ...n During turning the oil pressure from the hydraulic unit stops the piston operates in the left direction to release the hydraulic multi plate clutch and free the center differential to improve the tu...

Page 63: ...ic pump Trochoidal type Operating oil ATF SP III Proportional valve Current proportional control type Directional valve 3 position electromagnetic switching method Wheel speed sensor Longitudinal G se...

Page 64: ...ctional valve For this reason the clutch will set into the non operating state without oil pressure supplied to each clutch of the AYC When oil pressure supply signal for the AYC clutch Right side is...

Page 65: ...wheel sensor is installed at the steering column and is used to output steer angles to the 4WD ECU as signals It is composed of the slit plate which rotates according to the movements of the handle an...

Page 66: ...tion detection Slit Output waveform of each sensor V V V ST 1 ST 2 ST N H H H L L L N Neutral point 4 4 2 4 4 11 Steering wheel sensor WHEEL SPEED SENSOR Sensor for detecting each wheel speed It is th...

Page 67: ...rmal according to the malfunction the lamps will also be returned to their normal states PRESSURE SENSOR Detects the pressure of the accumulator and sends the signal to the 4WD ECU The 4WD ECU control...

Page 68: ...nsor ST N 45 46 Diagnostic control 47 ACD mode switch 48 49 ABS monitor 1 50 Earth 2 51 ACD mode indicator lamp SNOW 52 ACD mode indicator lamp GRAVEL NOTE 1 1 indicates that the terminal is omitted i...

Page 69: ...al G sensor f Open circuit or short circuit of lateral G sensor 57 f Lateral G sensor defect 61 Stop lamp switch f Open circuit of stop lamp switch system 62 ACD mode switch f ACD mode switch is stuck...

Page 70: ...ortional valve current ACD mA 12 Proportional valve current AYC mA 13 TPS voltage mV 14 Longitudinal G sensor voltage V 15 Lateral G sensor voltage V 16 Steering angle deg 17 Steering angle speed deg...

Page 71: ...m the operation sound of the electric pump 05 ACD clutch op eration check Operates the proportional valve ACD to supply maximum oil pressure to the multi plate clutch 1 minute With the vehicle lifted...

Page 72: ...r mm Center 551 65 Rear 750 5 65 768 5 65 Universal joint Type No 1 Cross type caulking method joint No 2 Cross type caulking method No 3 Constant velocity type LJ No 4 Cross type caulking method Bear...

Page 73: ...he B J outer wheels in vehicles with ACD or ABS NOTE 1 B J Birfield Joint 2 T J Tripod Joint SPECIFICATIONS Item Specifications Wheel bearings Wheel bearing type Hub unit bearing Double row angular co...

Page 74: ...ds are press fitted to the B J outer wheels in vehicles with ACD or ABS NOTE 1 B J Birfield Joint 2 T J Tripod Joint SPECIFICATIONS Item Vehicles without AYC Vehicles with AYC Wheel bearings Wheel bea...

Page 75: ...FERENTIAL SPECIFICATIONS Item Mechanical LSD Reduction gear type Hypoid gear Reduction ratio 3 312 Differential gear type Type b f Side gear Straight bevel gear 2 g yp yp number of gears Pinion gear S...

Page 76: ...nput gear Acceleration decelation gear DIFFERENTIAL MECHANISM When the vehicle turns admits the revolution difference between inner race and outer race ACCELERATION DECELATION GEAR Have the revolution...

Page 77: ...d to right or left THE FLOW OF DRIVING POWER 1 L H CLUTCH OPERATE In order to boost the driving power of L H wheel when L H clutch is operated a part of the driving power of R H wheel flows to the dif...

Page 78: ...differential is supported with the differential support member with insulator via the differential mount bracket and the rear is supported with the differential mount bracket and the differential sup...

Page 79: ...NOTES...

Page 80: ...agram 9 Steering Wheel 10 Steering Shaft and Column 10 Oil Pump 12 Power Steering Fluid Cooler Tube 12 Steering Gear 13 BRAKES 14 Features 14 Construction Diagram 15 SERVICE BRAKES 16 Specifications 1...

Page 81: ...erformance has been improved D Adopted the two stage selectable structuare of camber angle according to driving mode like EVOLUTION VI D Stabilized the vehicle behavior during cornering by lowering th...

Page 82: ...ION SYSTEM Items Lancer EVOLUTION VII Lancer EVOLUTION VI Tommi Makinen Edition Suspension method McPherson strut with coil springs McPherson strut with coil springs WHEEL ALIGNMENT Items Lancer EVOLU...

Page 83: ...ved D Enlarging the size of mounting bolts at the front and rear sides of crossmember mounting section on lower arm has increased reliability D Improved the stroke feeling by installing a pillow ball...

Page 84: ...en adopted Yet this suspension is basically the same type as current Lancer EVOLUTION VI Tommi Makinen Edition but the following points have been improved D By widening tread 10 mm and optimizing roll...

Page 85: ...VOLUTION Lancer EVOLUTION Tommi Makinen Edition Camber 1_00 1_00 Toe in 3 3 COIL SPRING Items Lancer EVOLUTION Lancer EVOLUTION Tommi Makinen Edition Vehicles without AYC Vehicles with AYC Vehicles wi...

Page 86: ...on RS II D Equipped with a strong type steel wheel with previous results RS standard 17 inch Aluminium Wheel 17 8JJ RS option RS II Steel Wheel 15 6JJ RS standard SPECIFICATIONS Items Lancer EVOLUTION...

Page 87: ...the fluid line SPECIFICATIONS Items Lancer EVOLUTION Lancer EVOLUTION Tommi Makinen Edition Steering wheel Type MOMO 3 spoke type MOMO 3 spoke type g Outside diameter mm 380 RS standard 365 RS option...

Page 88: ...ve vehicles Steering gear and linkage Return hose Suction hose Pressure hose Steering wheel Steering column and shaft Oil pump Assembly R H drive vehicles Steering gear and linkage Return hose Suction...

Page 89: ...standard RS option RS II STEERING SHAFT AND COLUMN For the steering column an impact absorbing mechanism which absorbs impact energy in the event of a collision as well as a tilt steering mechanism w...

Page 90: ...hock load This prevents the steering column from moving backwards during the impact 2 Secondary impact 1 When the driver falls against the developed air bag the tilt bracket A moves forwards by sheari...

Page 91: ...speeds The following modifications have been made to Lancer EVOLUTION VI Tommi Makinen Edition D By increasing the basic discharge amount from 7 2 cm3 rev to 9 6 cm3 rev the assist shortage at idle h...

Page 92: ...valve housing a plastic tie rod bellows and the hollow type tie rod stud D The installation accuracy rigidity and steering stability have been improved by using an eye bushing which secures the steeri...

Page 93: ...i fading performance 1 A 8 9 inch brake booster has been adopted to provide large braking force with a small pedal depression force 2 15 inch ventilate disc brakes have been adopted to provide stable...

Page 94: ...oster Rear disc brake Parking brake Front disc brake Master cylinder Hydraulic unit Vehicles without ABS Brake booster Rear disc brake Parking brake Front disc brake Master cylinder and proportioning...

Page 95: ...2 Pad thickness mm 10 0 10 0 Clearance adjustment Automatic Automatic Front brakes RS option RS II Type 4 opposed piston ventilated disc Brembo braking system 4 opposed piston ventilated disc Brembo b...

Page 96: ...re that emphasises safety Reserve tank Primary piston assembly Piston retainer Master cylinder body Secondary piston assembly BRAKE BOOSTER A 8 9 inch tandem type brake booster has been adopted Barome...

Page 97: ...RS option RS II D An outer disc method in which the wheels and discs are tightened together has been adopted to improve the ease of brake disc removal and installation D The brake pads are equipped w...

Page 98: ...e rounded to nearest integer 35 35 mm 40 40 mm 43 43 mm 46 46 mm BRAKE LINE PROPORTIONING VALVE Vehicles without ABS RS A proportioning valve has been adopted to prevent early locking of the rear whee...

Page 99: ...the vehicle s rate of deceleration and the front and rear wheel slippage which are calculated from the each wheel speed sensor s signal EBD control is a control system which provides a high level of...

Page 100: ...Uwhensteeringwheelis instraight ahead position Stop lamp switch 5 Sends a signal to the ABS ECU to inform whether the brake pedal is depressed or not Parking brake switch 6 Sends a signal to the ABS E...

Page 101: ...wheel FR Front left wheel FL Rear right wheel RR Rear left wheel RL Stop lamp switch Wheel speed sensor Wheel speed sensor Wheel speed sensor Wheel speed sensor FR solenoid valve IN FL solenoid valve...

Page 102: ...RL RR Wheel speed sensor Diagnosis connector Motor power supply ECU power supply ABS Stop lamp switch monitor Solenoid valve power supply Communication line Control line 7 5A Ignition Switch IG1 Junct...

Page 103: ...are installed to the drive shafts and the ABS speed sensors are installed to knuckles D The gap between the ABS rotors and the ABS speed sensors are non adjustable at both the front and rear to improv...

Page 104: ...ased The ABS ECU detects whether the parking brake switch is on or off by means of fluctuations in voltage ON less than 1V OFF system voltage This data is used for ABS control ACTUATORS ABS WARNING LA...

Page 105: ...peed sensor RR system 24 Wheel speed sensor RL system 32 Longitudinal G sensor system 41 Solenoid valve FR system 42 Solenoid valve FL system 43 Solenoid valve RR system 44 Solenoid valve RL system 51...

Page 106: ...wheel sensor ST 1 76 Steering wheel sensor ST 2 86 Steering angle _ or OFF When the steering angle is straight ahead position SYSTEM OPERATION In terms of operation the system is basically the same a...

Page 107: ...NOTES...

Page 108: ...ON 2 Features 2 MAIN BODY 3 Body Paneling 3 Body Shell 4 Body Colour Charts 8 New Colour Number 8 HOOD AND FENDER 9 STRUT TOWER BAR 9 REAR END CROSS BAR RS 10 DOOR 11 Door Locks 11 Window Glass Regula...

Page 109: ...gers from the side impact of the vehicle 2 One touch power windows with safety mechanism with the function to be enabled after the ignition key is turned to the OFF position have been installed RS opt...

Page 110: ...ODY BODY PANELING The body has been given enhanced impact safety performance It has been made lighter by adopting aluminum alloy panels for the hood panel and front fender High tensile steel panels An...

Page 111: ...n of front side member 2 Addition of dash panel cross member 3 Application of thicker dash panel lower 4 Application of enlarged cross section of front floor side member 5 Application of enlarged cros...

Page 112: ...side member inner applied at the rear has been increased 3 The thickness of the center pillar reinforcement applied at the upper has been increased NOTE Steel plates with different thickness welded to...

Page 113: ...ined with each other to increase torsion rigidity 3 A closed surface structure is given by adding a rear shelf extension to the front of the rear shelf and the top of the rear shelf and rear wheel hou...

Page 114: ...e the wheel house arch to prevent noise getting inside the vehicle 2 Steel plate restricted anti vibration materials silencer sandwiched inside the panel has been adopted to suppress operating sound a...

Page 115: ...OW Y01 CMY10001 Dandelion Yellow Solid AC10911 YELLOW NEW COLOUR NUMBER 1 2 3 4 5 C 10 M T 010 Example Body colour code T10 No Item Content 1 Identification code C The colour number is indicated 2 Man...

Page 116: ...use of aluminum hood and fender The hood has also been equipped with the air outlet and air inlet garnish Hood Air outlet garnish Fender Air inlet garnish STRUT TOWER BAR The strut installing portion...

Page 117: ...BODY Rear End Cross Bar RS 4 10 REAR END CROSS BAR RS The rear floor pan has been equipped with a rear end cross bar to improve body rigidity Rear end cross bar...

Page 118: ...ION DIAGRAM Outside handle Front Clip Section A A Door inner panel Inside handle Inside handle rod Inside lock cable A A Rear Inside handle Outside handle Inside handle rod Door latch assembly Door lo...

Page 119: ...ing operations of the door window glasses by the power window switches located at the passenger s seat side and rear seats has been featured 5 Smart wiring system SWS has been adopted for signal trans...

Page 120: ...ld and tempered glasses for other areas have been used 4 3 2 1 5 No Name Type Thickness mm Coloration Visible ray trans missivity rate 1 Windshield Laminated glass 4 3 Green 80 5 2 Front door window g...

Page 121: ...NOTES...

Page 122: ...5 1 EXTERIOR CONTENTS SUMMARY OF EXTERIOR PARTS 2 Feature 2 AERO PARTS 3 Elevation ajustable Large Rear Spoiler 4 OUTSIDE MIRROR 5 WIPER AND WASHER 6 Windshield Wiper 6 Windshield Washer 7...

Page 123: ...vation adjustable large rear spoiler has been adopted Measures for resource recycle 8 Material identification mark engraving to resin parts and materials PP for easy recycling have been actively used...

Page 124: ...ro Parts 5 3 AERO PARTS Installation of airdams and elevation adjustable large rear spoilers have improved aerodynamic characteris tics and appearance CONSTRUCTION DIAGRAM Rear spoiler Front air dam S...

Page 125: ...ment bolts to adjust the elevation of the spoiler wing according to the driving conditions Rear spoiler Cap A View A Adjustment Bolt Installing Hole Positions View A Movable Angle Step 1 installing ho...

Page 126: ...EXTERIOR Outside Mirror 5 5 OUTSIDE MIRROR A power remote control type RS II or manual type RS outside mirror has been installed CONSTRUCTION DIAGRAM Power remote control mirror switch...

Page 127: ...ion and improvements in quiet wiper operation D The adoption of mist wiper function to turn the mist switch in the opposite direction of the wiper switch movement has improved easiness to use The wipe...

Page 128: ...d 4 jet type indoor shield washers have been installed Furthermore the wiper related to washers function has been adopted D A washer tank has been installed in the trunk room CONSTRUCTION DIAGRAM Wash...

Page 129: ...NOTES...

Page 130: ...ESSORIES 4 SEAT 5 Front Seat 5 Rear Seat 5 SEAT BELT 6 Front Seat Belt 6 Rear Seat Belt 6 Seat Belt Retractor with Force Limiter 7 INTERIOR TRIMS 8 Construction Diagram 8 SUPPLEMENTAL RESTRAINT SYSTEM...

Page 131: ...has been installed to the front seat belt 2 RECARO seat have been equipped RS II Display of material codes to resin parts Dealing with resource recycling 1 SRS air bags driver s front passenger s are...

Page 132: ...r transplant has been done inside the center panel box to prevent the stored goods from being damaged RS II D A pad incorporating the front passenger s air bag door has improved appearance D A glove c...

Page 133: ...NTERIOR Accessories 6 4 ACCESSORIES D A vanity mirror has been installed to improve usability RS II D A folding assistant grip has been installed to improve safety Vanity mirror Folding assistant grip...

Page 134: ...le driving posture has been adopted at the driver s seat RS D RECARO seat adopting non step adjustment slide and reclining mechanism have been equipped RS II Head restraint vertical adjustment Reclini...

Page 135: ...e tensioner and the force limiter for the driver s seat and the front passenger s seat has been adopted to improve safety REAR SEAT BELT D 3 point seat belts with ALR ELR L H R H cen ter have been ins...

Page 136: ...e is applied and limits the force Seat belt retractor with force limiter OPERATION 1 If a collision energy is transmitted to the seat belt the ELR mechanism will operate to lock the seat belt 2 Then i...

Page 137: ...or the trims as unbreakable materials has increased safety as outstanding interiors D Use of inflammable materials for the trims has increased safety as outstanding interiors Also material codes are i...

Page 138: ...as standard D An inflator that does not contain sodium azide has been adopted for all types of the air bag modules D Seat belt with pre tensioner featured for the driver s and front passenger s seats...

Page 139: ...OFF OFF Diagnosis connector SRS ECU N_23 7 5A N_2 7 5A OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON OFF ON ON OFF C 207 C 204 C 109 D 28 D 26 C 22 SRS ECU connector 16 13 7 8 11 12 10 9 30...

Page 140: ...sition shown in the following illustration Steering wheel Driver s side bag module Clock spring Front passenger s side air bag module SRS ECU Sun visor Steering joint cover Glove box A B C D E F F G H...

Page 141: ...CE ANY OBJECTS OVER THE AIR BAG OR BETWEEN THE AIR BAG AND YOURSELF D SEE THE OWNER S MANUAL FOR FUR THER INFORMATION AND EXPLANA TIONS G WARNING SRS FIX STRG WHEEL AT TIRES STRAIGHT AHEAD BEFORE GEAR...

Page 142: ...ag module is an assem bly part composed of an air bag module cover in flator and their fixing parts It is mounted to the steering wheel The air bag is made of nylon and is inflated by gas generated fr...

Page 143: ...s Caution Never disassemble the air bag module And nev er subject it to impact Section A A A A Air bag Module cover Inflator Air bag module SEAT BELT WITH PRETENSIONER Seat belt with pre tensioner is...

Page 144: ...memory is not deleted after a battery terminal is disconnected The diagnosis code memory can be deleted by the MUT II Code No Major Contents of Diagnosis 14 Frontal collision analog G sensor failure 1...

Page 145: ...circuit earth side short circuited 68 Front passenger s side front seat belt pretensioner drive circuit power supply side short circuited 69 Front passenger s side front seat belt pretensioner drive c...

Page 146: ...M 4 LIGHTING 6 Exterior Lamps 6 Interior Lamps 8 COMBINATION METER 9 SMART WIRING SYSTEM SWS 10 Communication Method 11 Multi distribution Input output by Circuit 11 Diagnostic Function 13 Functions a...

Page 147: ...reflector 3 Installation of rear combination lamps with large tail and stop lamp emitter blending with the body design 4 Installation of high mount stop lamps 5 Installation of rear fog lamps with out...

Page 148: ...D D D D D Diagnosis code output by volt meter D D D Output of service data D D D Actuator test D D Diagnostic output by warning lamp and indicator lamp D ABS warn ing lamp Diagnosis record storage D...

Page 149: ...driver has only to turn the ignition switch to the ON position to activate the immobilizer system If the ignition key is lost or another ignition key is added all the keys must be registered again by...

Page 150: ...cement not required Replacement not required re registration not required ECU Replacement not re quired Replacement not required regis tration are required When adding ignition key newly Replacement n...

Page 151: ...y D The inner lens of the tail lamp has been set with a reflex reflector to improve appearance D Rear fog lamps with outstanding visibility have been installed D A high mount stop lamp has been instal...

Page 152: ...ion lamp Tail lamp Tail stop lamp Rear turn signal lamp Back up lamp or rear fog lamp High mount stop lamp NOTE The driver s side is installed with a rear fog lamp while the passenger s side is instal...

Page 153: ...s seat and passenger sea is provided D A rear room lamp to light the backseat and trunk lamp to light the trunk are provided SPECIFICATIONS Item Specifications Map lamp W quantity 7 5 2 Front room la...

Page 154: ...ch lights up when the water splay switch is set to AUTO has been adopted D The speedometer is an electronic type speedometer which operates by the pulse signal generated by the speed sensor D A large...

Page 155: ...ncrease in electronic accessories Basically the same as the new SPACE RUNNER To transmit numerous signals the ETACS ECU column switch front ECU power window main switch power window switch of the driv...

Page 156: ...ear RH Power window motor assembly Rear LH Single direction communication Bidirectional communication Front ECU MULTI DISTRIBUTION INPUT OUTPUT BY CIRCUIT Multi distribution is employed by the followi...

Page 157: ...D Hazard warning lamp Ignition switch ACC ETACS ECU Column switch Front ECU Windshield wiper motor Windshield washer motor Column switch Ignition switch IG2 ETACS ECU Column switch Lighting switch Fro...

Page 158: ...itch When the switch is turned from the OFF to the ON position Driver s seat door switch When the driver s seat door is opened from the closed state Various door switches When one of the closed doors...

Page 159: ...ed a buzzer will sound continuously to warn that the lamp is illuminated However if the tail lamp or headlamp has been turned off by the headlamp auto cut function the buzzer will not sound CENTRAL DO...

Page 160: ...When the ignition switch is at the ACC or ON position if the windshield mist wiper switch of the column switch is turned ON the front ECU turns ON the windshield wiper drive signal At the same time th...

Page 161: ...asher switch of the column switch is turned ON the front ECU turns ON the windshield washer relay The windshield wiper drive signal is turned ON in 0 3 seconds until 3 seconds after the windshield was...

Page 162: ...ill function first 2 When the tail lamp switch is turned ON with the ignition switch and lighting switch OFF the lamp will not go off automatically The headlamp auto cut function is cancelled by turni...

Page 163: ...ch is a push return switch REAR FOG LAMP CONTROL FUNCTION If the rear fog lamp switch is turned ON when the headlamp is turned ON the rear fog lamp is switched ON and OFF alternatively If the headlamp...

Page 164: ...hen the ignition key is removed with all doors closed When the ignition key is removed with all doors closed the lamp illuminates 65 and goes off after 15 seconds When the ignition key is inserted aga...

Page 165: ...an O ring dropout prevention structure for the refrigerant lines 2 Reduction of gas leakage and improvement in service performance by incorporating condenser and receiver 3 Enhancement of the MUT II c...

Page 166: ...ENT Heater and Air Conditioner 7 21 CONSTRUCTION DIAGRAM Blower assembly Suction flexible hose Discharge flexible hose Liquid pipe A Compressor Condenser Heater unit Suction pipe Liquid pipe B Condens...

Page 167: ...allation of two ray blow full air mix heater D Incorporation of heater and cleaning unit D Increase in the outside air intake duct area size of the blower assembly and optimization of the shape D Impr...

Page 168: ...cooled section The reduction of line unions by incorporating the condenser and receiver has reduced a possibility of gas leakage and has increased service performance COMPRESSOR CLUTCH WITH TEMPERATU...

Page 169: ...witch Inside outside air changeover switch Air conditioner switch VENTILATION SYSTEM DESCRIPTION OF STRUCTURE AND OPERATION The adoption of the following mechanism has increased air volume for ventila...

Page 170: ...EQUIPMENT Heater And Air Conditioner 7 25 Air outlet RJST104003 170...

Page 171: ...NOTES...

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Mitsubishi LANCER EVOLUTION-VII 2001, Technical Information Manual

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Summary of Contents for LANCER EVOLUTION-VII 2001

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