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9

 

 DANGER

 

z

 When controlling a running C Controller module (data 

modification) by connecting a personal computer to the C 

Controller module, create an interlock circuit on user 

programs so that the whole system functions safely all the 

time. 

This must be also done when performing any other controls 

(e.g. operating status change (status control)) or 

operations instructed from the computer. 

In these controls, especially the one performed from an 

external device to a C Controller module in a remote 

location, some C Controller side problem may not be 

resolved immediately due to failure of data 

communications. 

To prevent this, create an interlock circuit on user 

programs and establish corrective procedures for 

communication failure between the external device and the 

C Controller module. 

 

CAUTION 

z

 Do not install the control wires or communication cables 

together with the main circuit or power wires, or bring them 

close to each other. 

Keep a distance of 100 mm (3.94 inch) or more between 

them. 

Not doing so could result in malfunctions due to noise. 

z

 When controlling a lamp, heater or solenoid valve using an 

output module, large current (approximately ten times 

greater than in normal conditions) may flow when the 

output is turned ON from OFF. 

Take preventive measures such as replacing the module 

with the one having sufficient rated current. 

 

When the C Controller system is powered ON-OFF, the control output may not be 

supplied normally for a little while because of the delay time and rise time 

difference between the C Controller system power supply and the external power 

supply for the control target (especially in DC). 

In the case of a DC output module, for example, when power is applied to the 

external power supply first and then the C Controller system power supply, the 

DC output module may temporarily generate false output at power-on of the C 

Controller system. Therefore, it is necessary to configure a circuit in which power 

is applied to the C Controller system first. 

Also, erroneous operations may be performed when the external power supply or 

C Controller module is faulty. 

To prevent the erroneous operations from resulting in entire system failure, and 

from a viewpoint of fail-safe system operation, configure circuits outside the C 

Controller module for the areas that will lead to mechanical damage and/or 

accidents due to erroneous operations (emergency stop circuit, protective circuit, 

interlock circuit, etc.) 

A system design circuit example based on the above viewpoint is shown on the 

next page. 

Summary of Contents for Q06CCPU-V-H01

Page 1: ...g the Mitsubishi programmable controller MELSEC Q Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL Q06CCPU V H01 U HW J MODEL CODE 13JP63 IB NA 0800306 F 0809 MEE 2004 MITSUBISHI ELECTRIC CORPORATION ...

Page 2: ...ilure or C Controller module failure occurs Failure to do so could result in accidents due to erroneous output or operation 1 For an emergency stop circuit protection circuit and interlock circuit that is designed for incompatible actions such as forward reverse rotation or for damage prevention such as the upper lower limit setting in positioning any of them must be provided outside the C Control...

Page 3: ...s e g operating status change status control or operations instructed from the computer In these controls especially the one performed from an external device to a C Controller module in a remote location some C Controller side problem may not be resolved immediately due to failure of data communications To prevent this create an interlock circuit on user programs and establish corrective procedur...

Page 4: ... frequent vibrations tighten the module with screws Tighten the screws in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module z Connect extension cables to the connectors of the base unit and the extension module correctly After connection check them for looseness ...

Page 5: ...are loose it could result in short circuits fire or erroneous operation Tightening them too much may cause drop due to damages to the screws and or the module resulting in short circuits or malfunction z Be sure to place the communication and power cables into a duct or fasten them using clamps Failure to do so may damage the module or cables by pulling a dangling cable inadvertently or cause the ...

Page 6: ... and or module resulting in an accidental drop of the module short circuit or malfunctions z When controlling a running C Controller module data modification by connecting a personal computer to the C Controller module create an interlock circuit on user programs so that the whole system functions safely all the time This must be also done when performing any other controls e g operating status ch...

Page 7: ...uch as a cellular phone or a PHS phone more than 25cm 9 85 inch away in all directions of the C Controller module Not doing so can cause malfunction z Do not drop or give an impact to the battery installed to the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or given an impact dispose of it without using z Before handling the ...

Page 8: ...on 3 2 Chapter 6 Aug 2007 IB NA 0800306 E Partial Correction SAFETY PRECAUTIONS Chapter1 Section 2 2 3 1 3 2 4 3 1 4 3 2 5 2 Sep 2008 IB NA 0800306 F Partial Correction SAFETY PRECAUTIONS Section 3 1 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems inv...

Page 9: ...r Specifications 17 4 2 1 In normal operation mode When the MODE LED is lit green 17 4 2 2 In hardware self diagnostic operation mode When the MODE LED is lit orange 18 4 3 Switch Operation 19 4 3 1 RUN STOP MODE switch operation 19 4 3 2 RESET SELECT switch operation 20 5 External Wiring 21 5 1 10BASE T 100BASE TX Connection 21 5 2 RS 232 Connection 22 6 External Dimensions 24 7 Transportation Pr...

Page 10: ...eshooting of the C Controller module Sold separately SH 080555ENG 13JR81 QCPU Q mode CPU Module User s Manual Hardware This manual provides the specifications and other information of power supply modules base units and I O modules Sold separately IB 0800061 13JL96 QCPU User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU modules power supply ...

Page 11: ...upply module Section 4 7 Checking I O module specifications and connection methods Chapter 5 1 To conform the C Controller module to the EMC Directive it must satisfy the criteria for the noise immunity standards of the Ethernet and RS 232 cables 1 Ethernet cable Use shielded twisted pair cables as the twisted pair cables connected to the 10BASE T 100BASE TX interface connectors for the C Controll...

Page 12: ...ion of the shielded cable as shown below is not recommended The high frequency impedance will increase and the shield will be ineffective Shield cable Wire Solderless terminal 2 Included parts The following tables list the parts included with the C Controller module Product Name Type Quantity C Controller Module Q06CCPU V H01 1 Battery Q6BAT 1 This Manual 1 3 Generic terms and abbreviations used i...

Page 13: ...med to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which t...

Page 14: ...applicable to external wiring RJ45 Supported function Auto negotiation function automatically recognizes 10BASE T 100BASE TX RS 232 Interface Compliance with RS 232 D sub 9 pin Communication method Full duplex half duplex communication method Synchronization method Start stop synchronization method Transmission speed 9600 14400 19200 28800 38400 57600 115200bps Transmission distance Max 15m Start ...

Page 15: ...y hour minute second day of week automatic leap year detection Clock accuracy Daily error 10 89 to 8 64 seconds 0 to 55 C 4 Daily error 4 32 to 5 25 seconds 25 C 4 Permissible momentary stop time Depends on the power supply module 5V DC internal current consumption 0 71A External dimensions 98 H 27 4 W 89 3 D mm Weight 0 17kg 3 A TYPE II card is not available I O cards such as a modem card are not...

Page 16: ...using the C Controller module in the environment of frequent vibrations tighten the module with screws Tighten the screws in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module z Connect extension cables to the connectors of the base unit and the extension module c...

Page 17: ...r it is recommended to fix it with the module mounting screws in a place of high vibration and or shock When installing a dummy CompactFlash card to the C Controller module use the dummy CompactFlash card installed when shipping Do not use the dummy CompactFlash card that has no A printed as shown in the figure below to the products whose serial No first four digits is 1008 or later Failure to do ...

Page 18: ...chdog timer error is detected by the self diagnostic function of the C Controller module If an error occurs in I O control parts and the C Controller module cannot detect the error all the outputs may turn ON Provide a fail safe circuit or a preventive mechanism outside the C Controller module so that machines will operate safely in such a case 3 Output could be left on or off when there is a faul...

Page 19: ...es greater than in normal conditions may flow when the output is turned ON from OFF Take preventive measures such as replacing the module with the one having sufficient rated current When the C Controller system is powered ON OFF the control output may not be supplied normally for a little while because of the delay time and rise time difference between the C Controller system power supply and the...

Page 20: ... the case of an emergency stop or a stop caused by a limit switch Power to output equipment switched OFF when the STOP signal isgiven Low battery alarm Lamp or buzzer Turns ON at start of C Controller module user program C Controller module User program 2 START SW STOP SW Fuse Power supply DC power Fuse MC XM Transformer Transformer Output module MC MC1 RA1 MC2 MC1 MC2 RA1 RA2 MC Fuse Output modul...

Page 21: ...he QBF_Y_Out_BitEx function when the Built in battery error status of the QBF_ReadStatusEx function turns to 1 battery error occurrence 2 Turning ON Yn at start of the user program Create a program so that Yn is turned ON to release interlocks at start of the C Controller module user program 3 Starting system processing after XM turns ON and the DC input signals is established after the DC input s...

Page 22: ...sformer Transformer RA1 XM RUN STOP circuit Started when RA1 control start output of C Controller module turns ON Output module DC power Fuse Voltage relay is recommended Low battery alarm Lamp or buzzer Turns OFF by ERR due to stop error MC Output by ERR contact OFF Power OFF of equipment Interlock circuit as necessary Output module The power ON procedure is as follows For AC DC 1 Turn ON the pow...

Page 23: ... start of the C Controller module user program 3 Starting system processing after XM turns ON and the DC input signals is established after the DC input signal establishment time elapses Create a program so that the system processing is executed when the DC input signal establishment time elapses after XM has turned ON this can be confirmed by the QBF_X_In_BitEx function The DC input signal establ...

Page 24: ... system example and a fail safe circuit example Power supply module Empty C Controller module Power supply module Y80 to Y8F Output 16 points Output module for fail safe purpose 1 Output 16 points Output 16 points Output 16 points Output 16 points Input 16 points 16 points 16 points 16 points Input Input Input 1 The output module for fail safe should be loaded in the last slot of the system Y80 to...

Page 25: ...re shown below Front view Front cover opened MODE ERR USER RUN CF CARD CH2 SD RD V H01 Q06CCPU MODE STOP RUN SEL RESET 100 M SD RD 100BASE TX CH1 10BASE T RS 232 CH2 CF CARD PULL 100 M RD SD 10BASE T 100BASE TX CH1 CF CARD CH2 RS 232 1 2 6 7 3 4 5 Put your finger here to open the front cover Side view 9 8 ...

Page 26: ...h card from the C Controller module 7 CompactFlash card installation slot Slot used for installing the CompactFlash card into the C Controller module A dummy CompactFlash card is factory installed 1 8 Battery Used for protecting the standard ROM files and backing up the battery backed up RAM data and the clock data 9 Battery connector pin For connection of the battery lead wire The lead wire is sh...

Page 27: ...ontinue error occurred Off Normal ERR Flashing Stop error occurred 2 On Off USER Flashing Can be controlled by the user program QBF_ControlLED function 3 On CompactFlash card mounted Refer to the C Controller Module User s Manual Off CompactFlash card not mounted or unmounted Refer to the C Controller Module User s Manual CF CARD Flashing CompactFlash card being unmounted by the RESET SELECT switc...

Page 28: ...cation can be confirmed by the ON OFF status of the following LEDs RUN CF CARD CH2 SD RD USER On ERR LED off Mode 1 selected ERR LED flashing Indicates the location of the error that occurred by execution of Mode 1 to 3 RUN Mode 1 Error location indication Flashing Mode 1 in execution On ERR LED off Mode 2 selected ERR LED flashing Indicates the location of the error that occurred by execution of ...

Page 29: ...gnostic function refer to the C Controller Module User s Manual STOP Operation of the C Controller module is stopped 1 Switching RUN to STOP turns off all outputs Y Output Y from user program and writing to buffer memory are disabled MODE Used by the hardware self diagnostics function For the hardware self diagnostic function refer to the C Controller Module User s Manual 1 Output Y and writing to...

Page 30: ... switch to the neutral position Unmounting is not complete if the RESET SELECT switch is returned to the neutral position before the CF CARD LED turns off SEL In hardware self diagnostic operation mode Used by the hardware self diagnostics function For the hardware self diagnostic function refer to the C Controller Module User s Manual 1 In a multiple CPU system configuration reset CPU No 1 2 Befo...

Page 31: ...high frequency noise generated from the device other than C Controller module depending on the installation environment When configuring the network system take the following measures on the C Controller module side to eliminate the effect of high frequency noise 1 Wiring Keep the twisted pair cables away from the main circuit or power cables Make sure to place the twisted pair cables in a duct 2 ...

Page 32: ...lear To Send 1 2 3 4 5 6 7 8 9 9 CI RI Ring Indicator 2 RS 232 interface connector The C Controller module uses the following RS 232 interface connector DDK Ltd 9 pin D sub female screw type 17L 10090 27 D9AC FA Use the following as the connector shell of the connector cable of the C Controller module side DDK Ltd Plug shell 17JE 23090 02 D8A CG Connector fitting screw M2 6 3 RS 232 cable Use the ...

Page 33: ...e connection cable refer to Chapter 6 e Do not short the FG signal and SG signal lines of the RS 232 connection cable When the FG signal and SG signal lines are connected inside the external device do not connect the FG signal line to the C Controller module POINT In RS 232 connection a communication error may occur due to noise generated from the devices other than the C Controller system dependi...

Page 34: ...0BASE TX CH1 10BASE T RS 232 CH2 CF CARD 4 10 Cable s outside diameter 0 21 Unit mm in 1 The bending radius near the connectors reference value R1 should be four times as long as the cable s outside diameter or more when connecting the twisted pair cable 2 The bending radius near the connectors reference value R2 should be four times as long as the cable s outside diameter or more when connecting ...

Page 35: ...el name Description Handled as Battery for Q series Q6BAT Lithium battery Non dangerous goods 7 2 Transportation Guidelines Products are packed properly in compliance with the transportation regulations prior to shipment When repacking any of the unpacked products to transport it to another location be sure to observe the IATA Dangerous Goods Regulations IMDG Code and other local transportation re...

Page 36: ...et is a trademark of Xerox Corporation CompactFlash is a trademark of SanDisk Corporation Other company names and product names used in this document are trademarks or registered trademarks of respective owners ...

Page 37: ......

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