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Contents

1.  Safety precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
.  Selecting a location for installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3.  Confirming supplied accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3
4.  Dimensions and required servicing space of Branch Box  . . . . . . . . . . . . . . . .  3
5.  Refrigerant piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

6.  Mounting the Branch Box  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
7.  Installing refrigerant piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
8.  Electrical work  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
9.  Test run  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

1. Safety precautions

  Before installing the unit, make sure you read all the “Safety precautions”.

  Please report to or take consent by the supply authority before connec-

tion to the system.

  PAC-MK•BC series are designed as professional equipment.

 

 When  installing  the  unit  in  a  regular  house,  install  the  optional  Reactor 
Box (PAC-RB01BC) for harmonic suppression.

  When receiving electricity from the outdoor unit, applicable standards for 

the outdoor unit may not be satisfied depending on the indoor unit used.

 Caution:

Describes precautions that must be observed to prevent damage to the unit.

After installation work has been completed, explain the “Safety Precautions,” use, 
and  maintenance  of  the  unit  to  the  customer  according  to  the  information  in  the 
Operation  Manual  and  perform  the  test  run  to  ensure  normal  operation.  Both  the 
Installation  Manual  and  Operation  Manual  must  be  given  to  the  user  for  keeping. 
These manuals must be passed on to subsequent users.

 : Indicates a part which must be grounded.

 Warning:

Carefully read the labels affixed to the main unit.

 Warning:

Describes precautions that must be observed to prevent danger of injury or 
death to the user.

This installation manual is only for the branch box installation. In installing the indoor units and outdoor units, refer to the installation manual attached to 
each unit.

 Warning:

•  The unit must not be installed by the user.
•  Ask a dealer or an authorized technician to install the unit.
•  For installation work, follow the instructions in the Installation Manual and 

use  tools  and  pipe  components  specifically  made  for  use  with  refrigerant 
specified in the outdoor unit installation manual.

•  The  unit  must  be  installed  according  to  the  instructions  in  order  to  mini-

mize the risk of damage from earthquakes, typhoons, or strong winds. An 
incorrectly installed unit may fall down and cause damage or injuries.

•  The unit must be securely installed on a structure that can sustain its weight.
•  If the air conditioner 
is installed in a small room, measures must be taken 

to  prevent  the  refrigerant  concentration  in  the  room  from  exceeding  the 
safety  limit  in  the  event  of  refrigerant  leakage.  Should  the  refrigerant  leak 
and  cause  the  concentration  limit  to  be  exceeded,  hazards  due  to  lack  of 
oxygen in the room may result.

•  Ventilate the room if refrigerant leaks during operation. If refrigerant comes 

into contact with a flame, poisonous gases will be released.

•  All electric work must be performed by a qualified technician according to 

local regulations and the instructions given in this manual.

•  Use only specified cables for wiring.
• The terminal block cover panel of the unit must be firmly attached.
• Use only accessories authorized by Mitsubishi Electric 
and ask a dealer or 

an authorized technician to install them.

• The user should never attempt to repair the unit or transfer it to another location.
• After installation has been completed, check for refrigerant leaks. If refriger-

ant leaks into the room and comes into contact with the flame of a heater or 
portable cooking range, poisonous gases will be released.

• Be sure to connect the power supply cords and the connecting wires for the 

indoor units, outdoor units, and branch boxes directly to the units (no inter-
mediate connections).
Intermediate connections can lead to communication errors if water enters 
the  cords  or  wires  and  causes  insufficient  insulation  to  ground  or  a  poor 
electrical contact at the intermediate connection point.
(If  an  intermediate  connection  is  necessary,  be  sure  to  take  measures  to 
prevent water from entering the cords and wires.)

 Caution:

•  Make sure that the refrigerant pipes are well insulated to prevent condensa-

tion.
Incomplete  insulation  may  cause  condensation  on  the  surface  of  pipes, 
wetting of the ceiling, floor and other important properties.

•  Do  not  use  the  unit  in  an  unusual  environment.  If  the  air  conditioner  is  in-

stalled in areas exposed to steam, volatile oil (including machine oil), or sulfu-
ric gas, areas exposed to high salt content such as the seaside, the perform-
ance can be significantly reduced and the internal parts can be damaged.

•  Do  not  install  the  unit  where  combustible  gases  may  leak,  be  produced, 

flow, or accumulate. If combustible gas accumulates around the unit, fire or 
explosion may result.

•  When  installing  the  unit  in  a  hospital  or  communications  office,  be  pre-

pared  for  noise  and  electronic  interference.  Inverters,  home  appliances, 
high-frequency  medical  equipment,  and  radio  communications  equipment 
can  cause  the  air  conditioner  to  malfunction  or  breakdown.  The  air  con-
ditioner  may  also  affect  medical  equipment,  disturbing  medical  care,  and 
communications equipment, harming the screen display quality.

•  Thermal insulation of the refrigerant pipe is necessary to prevent condensation. 

If the refrigerant pipe is not properly insulated, condensation will be formed.

•  Place thermal insulation on the pipes to prevent condensation. If the drain-

pipe is installed incorrectly, water leakage and damage to the ceiling, floor, 
furniture, or other possessions may result.

•  Do not clean the air conditioner unit with water. Electric shock may result.
•  Tighten  all  flare  nuts  to  specification  using  a  torque  wrench.  If  tightened 

too much, the flare nut can break after an extended period.

•  Be sure to install circuit breakers, if not installed, electric shock may result.
•  For the power lines, use standard cables of sufficient capacity. Otherwise, 

a short circuit, overheating, or fire may result.

•  When  installing  the  power  lines,  do  not  apply  tension  to  the  cables.  If  the 

connections are loosened, the cables can snap or break and overheating or 
fire may result.

•  Do  not  connect  the  ground  wire  to  gas  or  water  pipes,  lighting  rods,  or  

telephone  grounding  lines.  If  the  unit  is  not  properly  grounded,  electric 
shock may result.

2. Selecting a location for installation

•  Determine the route of refrigerant piping, and electrical wiring beforehand.
•  Ensure that the location of the installation is such that the length of refrigerant 

piping is within the specified limits.

* Ensure that the unit is installed in a location able to support its weight.

 Warning:

Ensure that the unit is installed firmly in a location able to support its weight.
If  the  installation  is  of  insufficient  strength  the  unit  may  fall,  resulting  in  in-
jury.

•  Do not install in location that is hot or humid for long periods of time.

* The branch box is only for indoor use.
Please attach the special optional cover (PAC-AK350CVR-E) to install the
branch box in the outdoors.

•  Ensure  that the branch  box  is installed  in  a location  which  facilitates  servicing 

and maintenance. (ensure that the required maintenance hole or service space 
is available).

•  Ensure  that  the  branch  box  is  installed  above  the  ceiling  of  corridor, 

bath room, etc., where persons are not regularly there.

  Do not install near bed rooms, living rooms, etc. The sound of refriger-

ant flowing through the piping may sometimes be audible.

  Also, do not install where maintenance cannot be carried out.
•  Ensure that it is located where noise in operation will not be a problem.
After  power  is  supplied  or  after  an  operation  stop  for  a  while,  a  small 
clicking noise may be heard from the inside of the branch box. The elec-
tronic expansion valve is opening and closing. The unit is not faulty.

Summary of Contents for PAC-MK33BC

Page 1: ...H BOX PAC MK53BC PAC MK33BC ONLY FOR R410A OUTDOOR UNIT ONLY FOR INDOOR USE HFC utilized R410A INSTALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit English FOR INSTALLER ...

Page 2: ... ground or a poor electrical contact at the intermediate connection point If an intermediate connection is necessary be sure to take measures to prevent water from entering the cords and wires Caution Make sure that the refrigerant pipes are well insulated to prevent condensa tion Incomplete insulation may cause condensation on the surface of pipes wetting of the ceiling floor and other important ...

Page 3: ...it use optional different diameter de formed joints to the branch box side Connect deformed joint directly to the branch box side A Suspension bolt pitch B To indoor unit C To outdoor unit D Service panel E Electric cover F Rubber bush G Terminal block to indoor unit on control board H Terminal block to outdoor unit J Terminal block for communication cable K Cable clamp PAC MK53BC Fig 4 2 Suspensi...

Page 4: ...unit A B C Liquid pipe ø6 35 ø6 35 ø6 35 ø9 52 Gas pipe ø9 52 ø9 52 ø9 52 ø15 88 320 402 12 24 A A B C B C CAP CAP 72 90 25 25 209 170 47 65 25 70 70 450 112 70 87 280 40 96 83 TB2B TB5 TB3B TB3C TB3A A A B C D K F E H G J Fig 4 3 4 1 The direction of the piping can be changed Fig 4 4 Fig 4 4 1 Remove the screws in each part 4 2 Piping direction change work procedures Fig 4 5 1 8 mm Fig 4 5 ...

Page 5: ...pposite surface B Service panel B 7 Install the electric cover on the opposite surface A Electric cover A Fig 4 5 4 Dimensions and required servicing space of Branch Box 2 Remove the electric cover service panel and top panel A Electric cover B Service panel C Top panel B A C 3 Install the top panel on the opposite surface C Top panel C ...

Page 6: ...nsion valve coils and sensors from a maintenance hole becomes difficult Only exchange work of a PCB is possible 3 Top View Fig 4 10 2 The space when installing on the floor Fig 4 11 3 The space when installing on a wall Fig 4 12 Warning The installation direction is limited when installing on a wall Fig 4 13 Correct installation direction When installing the unit on the wall install the piping con...

Page 7: ...surface of the insulation material Insulation material Heat resistant temperature 120 C Thickness 15 mm or more When the refrigerant piping is used in locations subject to high temperature and humidity such as in the attic further addition of insulation may be re quired Insulate the liquid and gas pipes of the branch box by attaching the heat resis tant polyethylene foam tightly around them Fig 7 ...

Page 8: ...0 ø1 7 50 Refrigerant charge Refer to the installation manual of the outdoor unit Use only R410A refrigerant use of other refrigerants may cause troubles Caution To avoid excessive strain on the branch box support the piping with one or more support s 1 5 m or less from the branch box Refer to Fig 7 6 as an example J Refrigerant piping L Thermal insulation for refrigerant piping mm Fig 7 4 C D 3 6...

Page 9: ...that wiring installed in the ceiling is chewed by rats etc it should be installed in wiring conduit 1 Remove the electric cover Fig 8 1 2 Pass the wiring into the branch box each wire in place with a wiring clamp 3 Firmly connect each wire to the appropriate terminal block Fig 8 8 4 Set dip sw Refer to 8 3 5 Replace the electric cover Fig 8 1 Fig 8 2 Fig 8 3 Fig 8 4 B 1 5 m or less Support Fig 8 7...

Page 10: ...or unit Circuit breaker indoor unit C indoor unit D indoor unit C indoor unit A indoor unit B indoor unit E indoor unit A indoor unit B Indoor unit M NET Branch BOX 2 3 branches type Pull box M NET Branch BOX 1 5 branches type L B1 B2 M1 M2 L N TB3A N TB3B TB3C TB3 TB2B TB5 TB3A TB3B TB3C TB2B TB5 L N M1 M2 S E B C C C C C C C C M1 M2 S S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S...

Page 11: ...power supply method Outdoor unit Power supply from outdoor unit Separate power supply 1 phase power supply Unnecessary Necessary 3 phase power supply Necessary Necessary 9 Recommended Connection Method When connecting one indoor unit to the branch box connect it to TB3A When connecting 2 indoor units connect them to TB3A and TB3B When connecting 3 indoor units connect them to TB3A TB3B and TB3C Co...

Page 12: ...28 30 mA Current sensitivity 5 When the ecodan is connected the master controller G 50A etc cannot be connected 6000 600 60 10 Tripping Time s 1 0 1 0 01 1 2 Rated Tripping current x 3 4 6 8 C 10 20 SAMPLE Sample chart Total operating current of the indoor unit Minimum wire thickness mm Capacity A Fuse A Breaker for wiring NFB Ground fault interrupter 1 Main cable Branch Ground F0 16A or less 2 1 ...

Page 13: ...igit Example When setting the address to 3 set the ones digit to 3 and the tens digit to 0 When setting the address to 25 set the ones digit to 5 and the tens digit to 2 Example When setting the address of the branch BOX to 3 an address is assigned to each indoor unit starting with Unit A as shown below no matter if each indoor unit is con nected SW1 1 5 ON Indoor Unit A Address 3 Indoor Unit B Ad...

Page 14: ...rigerant pipes and the indoor outdoor unit connecting wires To check for improper wiring perform the test run for each indoor unit individually Caution Use the remote controller to operate the indoor unit The following symptoms are not malfunctions Symptom Cause Indoor unit LED display Indoor unit does not operate even if set to cooling heating operation The cooling heating operation cannot be ope...

Page 15: ...ortuguese Branch Avda do Forte 10 2799 514 Carnaxide Lisbon Portugal Spanish Branch Carretera de Rubi 76 80 Apdo 420 08173 Sant Cugat del Valles Barcelona Spain Scandinavian Branch Hammarbacken 14 P O Box 750 SE 19127 Sollentuna Sweden UK Branch Travellers Lane Hatfield Herts AL10 8XB England U K Polish Branch Krakowska 50 PL 32 083 Balice Poland MITSUBISHI ELECTRIC TURKEY ELEKTRİK ÜRÜNLERI A Ş Şe...

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