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Mitsubishi Electric MELDAS MDS-R Series, Specifications And Instruction Manual

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Mitsubishi Electric MELDAS MDS-R Series Specifications And Instruction Manual Download Page 298

 

Appendix 4. EMC Installation Guidelines 

 

 
 

 

 

A4 - 9

Appendix 4-6-2  Ferrite core 

 
A ferrite core is integrated and mounted on the plastic case. 
Quick installation is possible without cutting the interface cable or power cable. 
This ferrite core is effective against common mode noise, allowing measures against noise to be taken 
without affecting the signal quality. 
 

A

B

φ

C

φ

D

A

B

D

E

φ

C

A

B

φ

C

φ

D

φ

C

φ

D

E

A

B

 

 

Recommended ferrite core 

TDK ZCAT Series 

Shape and dimensions 

ZCAT type 

ZCAT-B type 

ZCAT-C type 

ZCAT-A type 

Fig.2 

Fig.1 

Fig.3 Fig.4 

 

 
 

[Unit: mm]

 

Part 

name 

Fig. 

A B C D E 

Applicable 

cable outline 

Mass 

Recommended 

ferrite core 

ZCAT3035-1330 (-BK)*

1

 

1  39 34 13 30 --- 

13 

max. 

63 

○

 

ZCAT2035-0930-M (-BK) 

2  35 29 13 23.5

22  10 

to 

13 

29 

 

ZCAT2017-0930-M (-BK) 

3 21 17 9 20 

28.5

9 

max. 

12 

 

ZCAT2749-0430-M (-BK) 

4 49 27 4.5

19.5

---  4.5 

max. 

26 

 

 

*1  A fixing band is enclosed when shipped. 

 

 

 

ZCAT-B type: Cabinet fixed type, installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm 

 

ZCAT-C type: Structured so that it cannot be opened easily by hand once closed. 

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Summary of Contents for MELDAS MDS-R Series

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Page 2: ...ed trademark of Mitsubishi Electric Corporation Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies Downloaded from ManualsNet com search engine ...

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Page 4: ...ations described in this manual are applicable refer to the specifications for each CNC Notes on Reading This Manual 1 Since the description of this specification manual deals with NC in general for the specifications of individual machine tools refer to the manuals issued by the respective machine manufacturers The restrictions and available functions described in the manuals issued by the machin...

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Page 6: ...ved is described The signs indicating prohibited and mandatory matters are explained below Indicates a prohibited matter For example Fire Prohibited is indicated as Indicates a mandatory matter For example grounding is indicated as After reading this specifications and instructions manual store it where the user can access it easily for reference The numeric control unit is configured of the contr...

Page 7: ...ing the standards set forth by each country Wiring maintenance and inspection work must be done by a qualified technician Wire the servo drive unit and servomotor after installation Failure to observe this could lead to electric shocks Do not touch the switches with wet hands Failure to observe this could lead to electric shocks Do not damage apply forcible stress place heavy items on the cables o...

Page 8: ... could heat up ignite or rupture if submerged in water or if the poles are incorrectly wired Cut off the main circuit power with the contactor when an alarm or emergency stop occurs 2 Injury prevention Do not apply a voltage other than that specified in this manual on each terminal Failure to observe this item could lead to ruptures or damage etc Do not mistake the terminal connections Failure to ...

Page 9: ...ng the motor Do not hold the connected wires or cables when transporting the units Do not hold the front cover when transporting the unit The unit could drop Always observe the installation directions of the units or motors Secure the specified distance between the units and control panel or between the servo drive unit and other devices Do not install or run a unit or motor that is damaged or mis...

Page 10: ...servomotor to the machine Insufficient fixing could lead to the servomotor slipping off during operation Always install the servomotor with reduction gear in the designated direction Failure to do so could lead to oil leaks Structure the rotary sections of the motor so that it can never be touched during operation Install a cover etc on the shaft When installing a coupling to a servomotor shaft en...

Page 11: ...e parallel to the load When using a capacitance load such as a lamp always connect a protective resistor as a noise measure serial to the load Do not reverse the direction of a diode which connect to a DC relay for the control output signals such as contractor and motor brake output etc to suppress a surge Connecting it backwards could cause the drive unit to malfunction so that signals are not ou...

Page 12: ... magnetic noise Install a line noise filter etc if there is a risk of magnetic noise Use the unit motor and regenerative resistor with the designated combination Failure to do so could lead to fires or trouble The brake magnetic brake of the servomotor are for holding and must not be used for normal braking There may be cases when holding is not possible due to the magnetic brake s life the machin...

Page 13: ... is recommended Contact the Service Center Service Station Sales Office or delayer for repairs or part replacement Do not perform a megger test insulation resistance measurement during inspections If the battery low warning is issued back up the machining programs tool data and parameters with an input output unit and then replace the battery Do not short circuit charge overheat incinerate or disa...

Page 14: ...ernational Air Transportation Association IATA International Maritime Organization IMO and United States Department of Transportation DOT etc 9 General precautions The drawings given in this manual show the covers and safety partitions etc removed to provide a clearer explanation Always return the covers or partitions to their respective places before starting operation and always follow the instr...

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Page 16: ... to scrap contractors Mitsubishi recommends sorting the product and selling the members to appropriate contractors 2 Requirements for Law for Treatment of Waste and Cleaning 1 Mitsubishi recommends recycling and selling the product when no longer needed according to item 1 above The user should make an effort to reduce waste in this manner 2 When disposing a product that cannot be resold it shall ...

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Page 18: ...separately from your household waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration This will be indicated as follows Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 In the European Union there are separate collection systems for used batteries and accumulators Please dispo...

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Page 20: ... English This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 본 제품의 취급에 대해서 한국어 Korean 이 기기는 업무용 A 급 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에 서 사용하는 것을 목적으로 합니다 Downloaded from ManualsNet com search engine ...

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Page 22: ...or unit 4 4 4 1 2 Regenerative resistor 4 6 4 2 Machine side detector 4 8 4 3 Battery and terminator option 4 9 4 3 1 Terminator A TM 4 9 4 3 2 Battery ER6 4 10 4 3 3 Battery unit MDS A BT 4 11 4 4 Relay terminal block MR J2CN3TM 4 12 4 5 Cables and connectors 4 13 4 5 1 Cable connection diagram 4 13 4 5 2 Cable and connector options 4 14 5 Peripheral Devices 5 1 Selecting the wire size 5 2 5 1 1 ...

Page 23: ...eration 7 17 7 8 Wiring of the motor brake 7 18 7 8 1 Motor brake control signal MBR output circuit 7 18 7 8 2 Motor brake release sequence 7 19 7 8 3 Control during the servo OFF command 7 19 7 8 4 Operation sequences when an emergency stop occurs 7 19 7 9 Wiring of an external emergency stop 7 20 7 9 1 External emergency stop setting 7 20 7 9 2 External emergency stop signal EMGX input circuit 7...

Page 24: ... Appendix 2 1 Selection of servomotor capacity A2 2 Appendix 2 1 1 Load inertia ratio A2 2 Appendix 2 1 2 Short time characteristics A2 2 Appendix 2 1 3 Continuous characteristics A2 3 Appendix 2 2 Selecting the regenerative resistor A2 5 Appendix 2 2 1 Calculating the regenerative energy A2 5 Appendix 2 2 2 Calculating the positioning frequency A2 8 Appendix 2 3 Example of servo selection A2 9 Ap...

Page 25: ...ling by user A6 5 Appendix 6 2 4 Reference A6 5 Appendix 6 3 Example of hazardous goods declaration list A6 6 Appendix 7 Compliance with Restriction in China Appendix 7 1 Compliance with China Compulsory Product Certification System A7 2 Appendix 7 1 1 Outline of China Compulsory Product Certification System A7 2 Appendix 7 1 2 First Catalogue of Products subject to Compulsory Product Certificatio...

Page 26: ...1 Introduction 1 1 System configuration 1 2 1 2 Explanation of type 1 3 1 2 1 Servomotor type 1 3 1 2 2 Servo drive unit type 1 4 1 1 Downloaded from ManualsNet com search engine ...

Page 27: ...t MDS R V2 Contactor Note Prepared by user Circuit protector Note Prepared by user To 3rd axis servomotor To 24V power supply Regenerative resistor unit Grounding 1st axis servomotor To 24V power supply Grounding G4 G3 C P Regenerative resistor unit G4 G3 C P 3 phase 200VAC power supply Contactor Note Prepared by user Circuit protector Note Prepared by user Downloaded from ManualsNet com search en...

Page 28: ...ev A51 Absolute position 1 000 000p rev Symbol Shaft end structure S Straight T Taper Note HF204 302 303 354 are compatible only with the straight axis specifications Symbol Magnetic brakes None None B With magnetic brakes HF medium inertia series HF medium inertia series HF medium inertia series Max 4000r min Max 3000r min Max 2000r min Symbol Rating Symbol Rating Symbol Rating 75 0 4 kW 54 0 5 k...

Page 29: ... servo drive unit Compatible motor HF Series Medium inertia 1 Motor type MDS R Unit width Drive shaft 75 105 54 104 154 224 204 354 123 223 303 142 302 V1 20 L V1 40 60mm width L V1 60 L V1 80 90mm width L 2 axis servo drive unit Compatible motor HF Series Medium inertia 1 Motor type MDS R Unit width Drive shaft 75 105 54 104 154 224 204 354 123 223 303 142 302 V2 2020 L M M V2 4020 L V2 4040 60mm...

Page 30: ...ue characteristics 2 3 2 1 3 Outline dimension drawings 2 4 2 2 Servo drive unit 2 49 2 2 1 Installation environment conditions 2 49 2 2 2 Specifications list 2 49 2 2 3 Outline dimension drawings 2 50 2 2 4 Explanation of each part 2 54 Downloaded from ManualsNet com search engine ...

Page 31: ...2000 2000 2000 2000 Maximum rotation speed r min 4000 3000 2000 Maximum current A 13 7 17 0 15 3 25 6 42 0 45 8 45 8 59 2 15 5 29 0 45 8 15 5 29 0 Maximum torque N m 8 0 11 0 11 8 21 6 35 3 37 0 41 7 59 8 17 0 32 0 60 0 26 5 50 0 Motor inertia kg cm2 2 6 5 1 6 1 11 9 17 8 23 7 38 3 75 0 11 9 23 7 75 0 17 8 75 0 Motor inertia with brake kg cm2 2 8 5 3 8 3 14 1 20 0 25 9 48 0 84 7 14 1 25 9 84 7 20 ...

Page 32: ... Short time operation range Rotation speed r min Torque N m HF223 1000 0 10 20 30 40 0 2000 3000 Short time operation range Rotation speed r min Torque N m HF303 1000 0 20 40 60 80 0 2000 3000 Short time operation range Rotation speed r min Torque N m HF142 1000 0 6 12 18 24 30 0 2000 Short time operation range Rotation speed r min Torque N m HF302 1000 0 20 40 60 0 2000 Short time operation range...

Page 33: ...g Spun ring etc to connect with the load 2 Attach the cannon connector facing downward to improve the splash proof performance 3 When hanging up a motor with hanging bolts stick them to the bearing surface of the hanging bolts CAUTION Downloaded from ManualsNet com search engine ...

Page 34: ... 7 5 38 5 5 Ǿ80h7 Ǿ36 Ǿ14h6 25 33 Ǿ 118 45q غ 90 88 5 54 Ǿ 100 21 50 9 13 HF75BS A48 CM10 R2P CE05 2A18 10PD CM10 R10P socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 61 Ǿ 118 Ǿ 100 45q غ 90 88 5 3 7 5 33 25 54 5 5 Ǿ36 66 167 5 38 63 4 12 5 50 9 21 Ǿ14h6 13 Downloaded from ManualsNet com search engine ...

Page 35: ...Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 50 9 13 21 3 A A A 0 0 03 A 0 0 03 HF75BT A48 CM10 R2P CE05 2A18 10PD CM10 R10P socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M8x1 0 Oil seal washer 8 screw Brake connector 4 Ǿ6 6 mounting hole M8X1 0 Ǿ80h7 61 7 5 5 5 Ǿ36 66 167 5 38 63 4 Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 Ǿ 118 Ǿ 100 45q غ 90 88 5 54 12 5 50 9 13 21 ...

Page 36: ... 2 12 7 5 41 5 5 5 Ǿ80h7 Ǿ36 Ǿ14h6 25 33 Ǿ 118 45q ޓ غ 90 88 5 54 Ǿ 100 21 HF75BS A51 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 61 Ǿ 118 Ǿ 100 45q ޓ غ 90 88 5 7 5 33 25 54 5 5 Ǿ36 69 171 41 5 60 2 12 63 4 Ǿ14h6 10 12 5 3 Downloaded from ManualsNet com search engine ...

Page 37: ...6 M8X1 0 Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 21 3 A 0 0 03 A A A 0 0 03 HF75BT A51 CM10 R2P CM10 R10P CE05 A18 10PD socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M8x1 0 Oil seal washer 8 screw Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 61 7 5 5 5 Ǿ36 69 171 41 5 60 2 12 63 4 M8X1 0 Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 Ǿ 118 Ǿ 100 45q ޓ غ 90 88 5 54 10 12 ...

Page 38: ... 5 38 5 5 Ǿ80h7 Ǿ36 Ǿ14h6 25 33 Ǿ 118 45q غ 90 88 5 54 Ǿ 100 21 50 9 13 3 HF105BS A48 CM10 R2P CE05 2A18 10PD CM10 R10P socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 97 Ǿ 118 Ǿ 100 45q غ 90 88 5 7 5 33 25 54 5 5 Ǿ36 66 203 5 38 63 4 12 5 50 9 13 21 Ǿ14h6 3 Downloaded from ManualsNet com search engine ...

Page 39: ... Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 50 9 21 3 0 0 03 A A 0 0 03 13 A A HF105BT A48 CM10 R2P CE05 2A18 10PD CM10 R10P M8x1 0 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M8x1 0 Oil seal washer 8 screw Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 97 7 5 5 5 Ǿ36 66 203 5 38 63 4 Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 Ǿ 118 Ǿ 100 45q غ 90 88 5 54 12 5 50 9 13 A...

Page 40: ...0 2 12 7 5 41 5 5 5 Ǿ80h7 Ǿ36 Ǿ14h6 25 33 Ǿ 118 45q ޓ غ 90 88 5 54 Ǿ 100 21 HF105BS A51 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 97 Ǿ 118 Ǿ 100 45q ޓ غ 90 88 5 7 5 33 25 54 5 5 Ǿ36 69 207 41 5 60 2 12 63 4 Ǿ14h6 10 12 5 3 Downloaded from ManualsNet com search engine ...

Page 41: ...6 M8X1 0 Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 21 A A 3 A 0 0 03 A 0 0 03 HF105BT A51 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M8x1 0 Oil seal washer 8 screw Brake connector 4 Ǿ6 6 mounting hole Ǿ80h7 97 7 5 5 5 Ǿ36 69 207 41 5 60 2 12 63 4 M8x1 0 Ǿ18 Ǿ14 14 8 9 30 18 12 14 44 5 3 55 5 Ǿ 118 Ǿ 100 45q ޓ غ 90 88 5 54 10 1...

Page 42: ...112 5 غ 130 55 3 12 50 38 2 58 13 5 Ǿ 145 Ǿ 165 Ǿ110h7 Ǿ24h6 45q 118 5 20 9 HF54BS A48 CM10 R10P CM10 R2P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ9 mounting hole غ 130 Ǿ 165 112 5 Ǿ 145 13 5 58 12 3 153 43 5 55 50 Ǿ110h7 Ǿ24h6 57 8 13 50 9 59 79 9 29 45q 20 9 Downloaded from ManualsNet com search engine ...

Page 43: ... 20 9 18 28 12 25 45q A A4 3 5 5 58 10 Ǿ16 A A 0 0 03 0 0 03 50 9 13 13 5 3 HF54BT A48 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal 23 to 30 Nm washer 10 screw Brake connector 4 Ǿ9 mounting hole M10 1 25 A A 5 5 4 3 57 8 153 12 43 5 12 28 25 Ǿ16 Ǿ110h7 18 58 20 9 59 غ 130 Ǿ 165 112 5 Ǿ 145 ...

Page 44: ... 130 55 3 12 50 41 7 58 13 5 Ǿ 145 Ǿ 165 Ǿ110h7 Ǿ24h6 45q ޓ 122 20 9 24 10 HF54BS A51 CM10 R10P CM10 R2P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ9 mounting hole غ 130 Ǿ 165 112 5 Ǿ 145 13 5 58 12 3 156 5 47 55 50 Ǿ110h7 Ǿ24h6 57 8 12 60 2 62 29 Ǿ45q ޓ 20 9 24 10 79 9 Downloaded from ManualsNet com search engine ...

Page 45: ... 45q A A 4 3 5 5 58 10 Ǿ16 A A M10X1 25 0 0 03 0 0 03 60 2 12 13 5 24 10 HF54BT A51 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal 23 to 30 Nm washer 10 screw Brake connector 4 Ǿ9 mounting hole 10 24 A A 5 5 4 3 57 8 156 5 12 47 12 60 2 12 28 25 M10 1 25 Ǿ16 Ǿ110h7 18 58 20 9 62 غ 130 Ǿ 165 1...

Page 46: ...112 5 غ 130 55 3 12 50 38 2 58 13 5 Ǿ 145 Ǿ 165 Ǿ110h7 Ǿ24h6 45q 140 5 20 9 HF104BS A48 CM10 R10P CM10 R2P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ9 mounting hole غ 130 Ǿ 165 112 5 Ǿ 145 13 5 58 12 3 175 43 5 55 50 Ǿ110h7 Ǿ24h6 79 8 13 50 9 59 79 9 29 45q 20 9 Downloaded from ManualsNet com search engine ...

Page 47: ...20 9 18 28 12 25 45q A A 4 3 5 5 58 10 Ǿ16 A A 0 0 03 0 0 03 50 9 13 13 5 3 HF104BT A48 CM10 R2P CM10 R10P CE05 2A18 10PD M10 1 25 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10㬍1 25 Tightening torque Oil seal 23 to 30 Nm washer 10 screw Brake connector 4 㱢9 mounting hole A A 5 5 4 3 79 8 175 12 43 5 12 28 25 Ǿ16 Ǿ110h7 18 58 20 9 59 غ 130 Ǿ 165 112 5 Ǿ 145...

Page 48: ...غ 130 55 3 12 50 41 7 58 13 5 Ǿ 145 Ǿ 165 Ǿ110h7 Ǿ24h6 45q ޓ 144 20 9 24 10 HF104BS A51 CM10 R10P CM10 R2P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ9 mounting hole غ 130 Ǿ 165 112 5 Ǿ 145 13 5 58 12 3 178 5 47 55 50 Ǿ110h7 Ǿ24h6 79 8 12 60 2 62 29 Ǿ45q 20 9 24 10 79 9 Downloaded from ManualsNet com search engine ...

Page 49: ...A A 4 3 5 5 58 10 Ǿ16 A A M10X1 25 0 0 03 0 0 03 60 2 12 13 5 24 10 45q ޓ HF104BT A51 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10㬍1 25 Tightening torque Oil seal 23 to 30 Nm washer 10 screw Brake connector 4 㱢9 mounting hole 10 24 A A 5 5 4 3 79 8 178 5 12 47 12 60 2 12 28 25 M10 1 25 Ǿ16 Ǿ110h7 18 58 20 9 62 غ 130 Ǿ 165...

Page 50: ...112 5 غ 130 55 3 12 50 38 2 58 13 5 Ǿ 145 Ǿ 165 Ǿ110h7 Ǿ24h6 45q 162 5 20 9 HF154BS A48 CM10 R10P CM10 R2P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ9 mounting hole غ 130 Ǿ 165 112 5 Ǿ 145 13 5 58 12 3 197 43 5 55 50 Ǿ110h7 Ǿ24h6 101 8 13 50 9 59 79 9 29 Ǿ45q 20 9 Downloaded from ManualsNet com search engine ...

Page 51: ...20 9 18 28 12 25 45q A A 4 3 5 5 58 10 Ǿ16 A A 0 0 03 0 0 03 50 9 13 13 5 3 HF154BT A48 CM10 R2P CM10 R10P CE05 2A18 10PD M10 1 25 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10x1 25 Tightening torque Oil seal 23 to 30 Nm washer 10 screw Brake connector 4 Ǿ9 mounting hole A A 5 5 4 3 101 8 197 12 43 5 12 28 25 Ǿ16 Ǿ110h7 18 58 20 9 59 غ 130 Ǿ 165 112 5 Ǿ 14...

Page 52: ...غ 130 55 3 12 50 41 7 58 13 5 Ǿ 145 Ǿ 165 Ǿ110h7 Ǿ24h6 45q ޓ 166 20 9 24 10 HF154BS A51 CM10 R10P CM10 R2P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Oil seal Brake connector 4 Ǿ9 mounting hole غ 130 Ǿ 165 112 5 Ǿ 145 13 5 58 12 3 200 5 47 55 50 Ǿ110h7 Ǿ24h6 101 8 12 60 2 62 29 Ǿ45q 20 9 24 10 79 9 Downloaded from ManualsNet com search engine ...

Page 53: ...5 45q A A 4 3 5 5 58 10 Ǿ16 A A M10X1 25 0 0 03 0 0 03 60 2 12 13 5 24 10 HF154BT A51 CM10 R2P CM10 R10P CE05 2A18 10PD socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10x1 25 Tightening torque Oil seal 23 to 30 Nm washer 10 screw Brake connector 4 Ǿ9 mounting hole A A 5 5 4 3 101 8 200 5 12 47 12 28 25 M10 1 25 Ǿ16 Ǿ110h7 18 58 20 9 62 غ 130 Ǿ 165 112 5 Ǿ 145 ...

Page 54: ...145 DIA 165 DIA 110h7 DIA 24 h6 DIA 45q 184 5 20 9 CM10 R10P CE05 2A18 10PD HF224BS A48 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 219 43 5 55 50 110h7 DIA 24 h6 DIA 123 8 13 CM10 R10P 50 9 59 79 9 29 45q 20 9 CM10 R2P CE05 2A18 10PD Downloaded from ManualsNet com search engine ...

Page 55: ...ning torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF224BT A48 A A 5 ޓ 5 ޓ 4 3 123 8 219 12 43 5 12 28 25 16 DIA 110h7 DIA 18 58 20 9 59 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q ޓ A A 50 9 13 79 9 3 ޓ CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 10 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal...

Page 56: ...165 DIA 110h7 DIA 24 h6 DIA 45q ޓ 188 20 9 CM10 R10P CE05 2A18 10PD 24 10 HF224BS A51 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 222 5 47 55 50 110h7 DIA 24 h6 DIA 123 8 12 CM10 R10P 60 2 62 29 45q 20 9 CM10 R2P CE05 2A18 10PD 24 10 42 5 79 9 Downloaded from ManualsNet com search engine ...

Page 57: ... torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF224BT A51 A A 5 5 4 3 123 8 222 5 12 47 12 28 25 16 110h7 DIA 18 58 20 9 62 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q ޓ 79 9 A A 60 2 12 24 10 3 CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 10 DIA 42 5 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil sea...

Page 58: ...200 Ǿ35 Ǿ114 3 38 5 75 79 143 5 24 8 79 8 50 9 13 0 010 0 0 0 025 18 3 45q HF204BS A48 CM10 R10P CE05 2A22 22PD CM10 R2P Detector connector Power connector Use a hexagon 4 Ǿ13 5 mounting hole socket bolt Brake connector Oil seal غ 176 140 9 82 45q Ǿ 230 Ǿ 200 Ǿ35 Ǿ114 3 45 5 75 79 193 24 8 79 8 50 9 66 5 13 44 96 9 18 3 0 010 0 0 0 0 25 Downloaded from ManualsNet com search engine ...

Page 59: ...230 Ǿ114 3 Ǿ35 75 3 79 147 42 60 2 12 24 8 79 8 24 10 0 010 0 0 0 025 18 HF204BS A51 CM10 R10P CE05 2A22 22PD CM10 R2P Detector connector Power connector Use a hexagon 4 Ǿ13 5 mounting hole socket bolt Brake connector Oil seal غ 176 140 9 82 45q ޓ Ǿ 230 Ǿ 200 Ǿ35 Ǿ114 3 49 18 3 75 79 196 5 24 8 79 8 60 2 69 5 12 44 96 9 24 10 0 010 0 0 0 0 25 Downloaded from ManualsNet com search engine ...

Page 60: ... 24 8 119 8 50 9 13 3 ޓ 18 CM10 R10P CE05 2A22 22PD 0 010 0 0 0 025 DIA DIA HF354BS A48 Detector connector Brake connector Power connector Oil seal Use a hexagon 4 Ǿ13 5 mounting hole socket bolt 2 M8 Suspension bolt hole 176 SQ 140 9 82 45q 230 DIA 200 DIA 35 114 3 45 5 75 79 233 24 8 119 8 50 9 66 5 44 96 9 18 3 ޓ CM10 R10P CE05 2A22 22PD CM10 R2P 0 010 0 0 0 0 25 DIA DIA 13 Downloaded from Manu...

Page 61: ...0 2 24 8 119 8 24 10 12 CM10 R10P CE05 2A22 22PD 0 010 0 0 0 025 DIA DIA HF354BS A51 2 M8 Suspension bolt hole Detector connector Brake connector Power connector Use a hexagon 4 Ǿ13 5 mounting hole socket bolt Oil seal 45q ޓ 140 9 82 114 3 35 236 5 119 8 24 8 79 44 200 DIA 230 DIA 3 ޓ 75 176 SQ 69 5 12 60 2 49 10 24 CM10 R2P CM10 R10P CE05 2A22 22PD 0 010 0 0 0 025 18 96 9 DIA DIA Downloaded from ...

Page 62: ... DIA 165 DIA 110h7 DIA 24 h6 DIA 45q 140 5 20 9 CM10 R10P CE05 2A18 10PD HF123BS A48 Detector connector Brake connector Power connector socket bolt Use a hexagon 4 Ǿ9 mounting hole Oil seal 130 SQ 165 DIA 112 5 1 4 5 D I A 13 5 58 12 3 ޓ 175 43 5 55 50 110h7 DIA 24 h6 DIA 79 8 13 CM10 R10P 50 9 59 79 9 29 45q ޓ 20 9 CM10 R2P CE05 2A18 10PD Downloaded from ManualsNet com search engine ...

Page 63: ...ing torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF123BT A48 A A 5 ޓ 5 ޓ 4 3 79 8 175 12 43 5 12 28 A 25 A 16 DIA 110h7 DIA 18 58 20 9 59 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q ޓ CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 50 9 13 79 9 3 ޓ 10 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal 2...

Page 64: ...165 DIA 110h7 DIA 24 h6 DIA 45q 144 20 9 CM10 R10P CE05 2A18 10PD 24 10 HF123BS A51 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 178 5 47 55 50 110h7 DIA 24 h6 DIA 79 8 12 CM10 R10P 60 2 62 29 45q ޓ 20 9 CM10 R2P CE05 2A18 10PD 24 10 42 5 79 9 Downloaded from ManualsNet com search engine ...

Page 65: ...orque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF123BT A51 10 24 A A 5 5 4 3 79 8 178 5 12 47 12 60 2 12 28 25 16 110h7 DIA 18 58 20 9 62 130 SQ 165 DIA 112 5 1 4 5 D I A 13 5 58 29 45q 79 9 A A CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 3 ޓ 10 42 5 DIA socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil se...

Page 66: ...145 DIA 165 DIA 110h7 DIA 24 h6 DIA 45q 184 5 20 9 CM10 R10P CE05 2A18 10PD HF223BS A48 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 219 43 5 55 50 110h7 DIA 24 h6 DIA 123 8 13 CM10 R10P 50 9 59 79 9 29 45q 20 9 CM10 R2P CE05 2A18 10PD Downloaded from ManualsNet com search engine ...

Page 67: ...ning torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF223BT A48 A A 5 ޓ 5 ޓ 4 3 123 8 219 12 43 5 12 28 25 16 DIA 110h7 DIA 18 58 20 9 59 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q ޓ A A 50 9 13 79 9 3 ޓ CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 10 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal...

Page 68: ...165 DIA 110h7 DIA 24 h6 DIA 45q ޓ 188 20 9 CM10 R10P CE05 2A18 10PD 24 10 HF223BS A51 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 222 5 47 55 50 110h7 DIA 24 h6 DIA 123 8 12 CM10 R10P 60 2 62 29 45q 20 9 CM10 R2P CE05 2A18 10PD 24 10 42 5 79 9 Downloaded from ManualsNet com search engine ...

Page 69: ... torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF223BT A51 A A 5 5 4 3 123 8 222 5 12 47 12 28 25 16 110h7 DIA 18 58 20 9 62 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q ޓ 79 9 A A 60 2 12 24 10 3 CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 10 DIA 42 5 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil sea...

Page 70: ... 114 3 38 5 75 79 183 5 24 8 119 8 50 9 13 0 010 0 0 0 025 3 ޓ 18 DIA DIA HF303BS A48 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ13 5 mounting hole 176 SQ 140 9 82 45q ޓ 230 DIA 200 DIA CM10 R10P CE05 2A22 22PD 35 114 3 45 5 75 79 233 24 8 119 8 50 9 66 5 CM10 R2P 0 010 0 0 0 0 25 13 44 96 9 18 3 ޓ DIA DIA Downloaded from ManualsNet com search engine ...

Page 71: ...2 60 2 24 8 119 8 24 10 CM10 R10P CE05 2A22 22PD 12 0 010 0 0 0 025 DIA DIA HF303BS A51 socket bolt Use a hexagon 4 Ǿ13 5 mounting hole Detector connector Brake connector Power connector Oil seal 45q 140 9 82 114 3 35 236 5 119 8 24 8 79 44 200 DIA 230 DIA 3 ޓ 75 176 SQ 69 5 12 60 2 49 10 24 CM10 R2P CM10 R10P CE05 2A22 22PD 0 010 0 0 0 025 18 96 9 DIA DIA Downloaded from ManualsNet com search eng...

Page 72: ...5 DIA 165 DIA 110h7 DIA 24 h6 DIA 45q ޓ 162 5 20 9 CM10 R10P CE05 2A18 10PD HF142BS A48 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 197 43 5 55 50 110h7 DIA 24 h6 DIA 101 8 13 CM10 R10P 50 9 59 79 9 29 45q ޓ 20 9 CM10 R2P CE05 2A18 10PD Downloaded from ManualsNet com search engine ...

Page 73: ...ing torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF142BT A48 A A 5 ޓ 5 ޓ 4 3 101 8 197 12 43 5 12 28 A 25 A 16 DIA 110 h7 DIA 18 58 20 9 59 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q ޓ CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 50 9 13 79 9 3 ޓ 10 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal...

Page 74: ... 165 DIA 110h7 DIA 24 h6 DIA 45q 166 20 9 CM10 R10P CE05 2A18 10PD 24 10 HF142BS A51 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ9 mounting hole 130 SQ 165 DIA 112 5 145 DIA 13 5 58 12 3 ޓ 200 5 47 55 50 110h7 DIA 24 h6 DIA 101 8 12 CM10 R10P 60 2 62 29 45q 20 9 CM10 R2P CE05 2A18 10PD 24 10 42 5 79 9 Downloaded from ManualsNet com search engine ...

Page 75: ... torque Oil seal 23 to 30 Nm washer 10 screw 4 Ǿ9 mounting hole M10 1 25 HF142BT A51 A A 5 5 4 3 101 8 200 5 12 47 12 28 A 25 A 16 110h7 DIA 18 58 20 9 62 130 SQ 165 DIA 112 5 145 DIA 13 5 58 29 45q 79 9 CM10 R2P CM10 R10P CE05 2A18 10PD 0 0 03 0 0 03 60 2 12 24 10 3 10 DIA 42 5 socket bolt Use a hexagon Detector connector Power connector Plain Taper 1 10 U nut M10 1 25 Tightening torque Oil seal ...

Page 76: ... 114 3 38 5 75 79 183 5 24 8 119 8 50 9 13 0 010 0 0 0 025 3 ޓ 18 DIA DIA HF302BS A48 Detector connector Brake connector Power connector Oil seal socket bolt Use a hexagon 4 Ǿ13 5 mounting hole 176 SQ 140 9 82 45q ޓ 230 DIA 200 DIA CM10 R10P CE05 2A22 22PD 35 114 3 45 5 75 79 233 24 8 119 8 50 9 66 5 CM10 R2P 0 010 0 0 0 0 25 13 44 96 9 18 3 ޓ DIA DIA Downloaded from ManualsNet com search engine ...

Page 77: ...2 60 2 24 8 119 8 24 10 CM10 R10P CE05 2A22 22PD 12 0 010 0 0 0 025 DIA DIA HF302BS A51 socket bolt Use a hexagon 4 Ǿ13 5 mounting hole Detector connector Brake connector Power connector Oil seal 45q 140 9 82 114 3 35 236 5 119 8 24 8 79 44 200 DIA 230 DIA 3 ޓ 75 176 SQ 69 5 12 60 2 49 10 24 CM10 R2P CM10 R10P CE05 2A22 22PD 0 010 0 0 0 025 18 96 9 DIA DIA Downloaded from ManualsNet com search eng...

Page 78: ...ntrol method Braking Regenerative resistor External option Dynamic brakes Built in External analog output 0 to 5V 2ch data for various adjustments Structure Protection type Protection method IP10 Cooling method Forced wind cooling Fin Mass kg 3 3 3 3 5 0 5 0 Heat radiated at rated output W 46 73 101 141 Noise Less than 55dB 2 2 axis servo drive unit 2 axis servo drive unit MDS R V2 Series Servo dr...

Page 79: ...ole machining drawing 2 M5 screw hole Square hole Note 1 Unit mm Note 1 Attach packing around the square hole for sealing Note 2 The intake fan can be mounted only at the top as shown above Note 3 Required wind passage space 8 380 340 70 Wiring allowance Note3 Intake 350 15 15 40 Note3 40 15 165 226 Note3 8 10 Downloaded from ManualsNet com search engine ...

Page 80: ...n be mounted only at the top as shown above Note 3 Required wind passage space 8 380 340 70 Wiring allowance Note3 Intake 350 15 15 40 Note3 40 15 165 226 Note3 360 10 90 45 6 ø6 hole 342 360 82 Panel mounting hole machining drawing 2 M5 screw hole Square hole Note 1 8 10 30 Unit mm Downloaded from ManualsNet com search engine ...

Page 81: ...360 52 Panel mounting hole machining drawing 2 M5 screw hole Square hole Note 1 Unit mm Note 1 Attach packing around the square hole for sealing Note 2 Required wind passage space 8 380 340 70 Wiring allowance Note2 350 15 15 Intake 40 Note2 40 15 165 226 Note2 8 10 Intake Downloaded from ManualsNet com search engine ...

Page 82: ...d the square hole for sealing Note 2 Required wind passage space 8 380 340 70 Wiring allowance Note2 350 15 15 Intake 40 Note2 40 15 165 226 Note2 360 10 90 45 6 ø6 hole 342 360 82 Panel mounting hole machining drawing 2 M5 screw hole Square hole Note 1 8 10 30 Unit mm Intake Downloaded from ManualsNet com search engine ...

Page 83: ...munication connector 6 CN9 Analog output connector 7 CN4 Maintenance connector 8 CN2L Motor side detector connection connector L axis 9 CN2M Motor side detector connection connector M axis 10 CN3L Machine side detector connection connector L axis 11 CN3M Machine side detector connection connector M axis 12 CN22 Control power 24VDC input connector 13 Control circuit CHARGE LAMP Converter voltage ou...

Page 84: ...stics 3 2 3 1 1 Heating value 3 2 3 1 2 Overload protection characteristics 3 3 3 2 Servomotor 3 7 3 2 1 Shaft characteristics 3 7 3 2 2 Magnetic brake 3 8 3 2 3 Dynamic brake characteristics 3 11 3 1 Downloaded from ManualsNet com search engine ...

Page 85: ... 60 27 74 V2 4040 38 105 V1 80 36 105 V2 6040 45 125 V2 6060 50 150 V2 8040 53 158 V2 8060 60 180 V2 8080 68 210 POINT Design the panel s heating value taking the actual axis operation load rate into consideration With a general machine tool the servo drive unit s load rate is approx 50 so the heating values inside the panel are half the values shown above Calculation example When using MDS R V1 2...

Page 86: ...electronic thermal relay are shown below when standard parameters SV021 60 SV022 150 are set If overload operation over the electronic thermal relay protection curve shown below is carried out overload 1 alarm 50 will occur If the maximum current is commanded at 95 or higher continuously for one second or more due to a machine collision etc overload 2 alarm 51 will occur Downloaded from ManualsNet...

Page 87: ... 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 5 HF 54 V1 20 HF 53 V1 20 6 HF 54 V1 40 HF 53 V1 40 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 7 HF 104 V1 20 HF 103 V1 20 8 HF 104 V1 40 HF 103 V1 40 0 1 1 10 100 1000 ...

Page 88: ...0 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 13 HF 204 V1 40 HF 203 V1 40 14 HF 204 V1 60 HF 203 V1 60 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 15 HF 204 V1 80 HF 203 V1 80 16 HF 354 V1 60 HF 353 V1 60 0 1 1 10 100 ...

Page 89: ...0 20 HF 303 V1 60 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 21 HF 142 V1 20 22 HF 302 V1 40 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 sec Time sec Current stall 0 1 1 10 100 1000 10000 0 100 200 300 400 500 モータ電流値 ストール定格電流値比 時間 s...

Page 90: ...al load L Length from flange installation surface to center of load mm CAUTION 1 Use a flexible coupling when connecting with a ball screw etc and keep the shaft core deviation to below the tolerable radial load of the shaft 2 When directly installing the gear on the motor shaft the radial load increases as the diameter of the gear decreases This should be carefully considered when designing the m...

Page 91: ...lic pressure reaches zero when the power turns OFF When used with a robot deviation of the posture when the power is turned OFF can be prevented When used for the feed axis of a grinding machine a double safety measures is formed with the deceleration stop dynamic brake stop during emergency stop and the risks of colliding with the grinding stone and scattering can be prevented This motor cannot b...

Page 92: ...0 Brake life Note 4 Work amount per braking J 32 200 1000 Notes 1 There is no manual release mechanism If handling is required such as during the machine core alignment work prepare a separate 24VDC power supply and electrically release a brake 2 These are the values added to the servomotor without a brake 3 This is the representative value for the initial attraction gap at 20 C 4 The brake gap wi...

Page 93: ...tion circuit 1 AC OFF and 2 DC OFF can be used to turn OFF the brake excitation power supply to apply the brake 1 AC OFF The braking delay time will be longer but the excitation circuit will be simple and the relay cut off capacity can be decreased 2 DC OFF The braking delay time can be shortened but a surge absorber will be required and the relay cut off capacity will be increased Cautions Provid...

Page 94: ...unit Stall torque N m Ndp r min Tdp N m MDS R V1 20 HF75 MDS R V2 2020 4020 2 1254 5 43 MDS R V1 20 HF105 MDS R V2 2020 4020 3 1254 5 43 MDS R V1 20 HF54 MDS R V2 2020 4020 2 94 478 3 96 MDS R V1 40 MDS R V2 4020 4040 5 88 409 10 04 HF104 MDS R V2 6040 8040 5 88 539 10 04 MDS R V1 60 HF154 MDS R V2 6040 6060 8060 8 82 541 15 62 MDS R V1 60 HF224 MDS R V2 6040 6060 12 660 21 77 MDS R V1 60 HF204 MD...

Page 95: ...deg F Axis feedrate mm min deg min N Motor rotation speed r min JM Motor inertia kg cm2 JL Motor shaft conversion load inertia kg cm2 te Brake drive relay delay time s Normally 0 03s A Coefficient A Refer to the table below B Coefficient B Refer to the table below OFF Dynamic brake braking diagram te OFF ON Emergency stop EMG Actual dynamic brake operation N Time ON Dynamic brake control output OF...

Page 96: ...MDS R V2 6040 6060 8060 0 2 17 8 3 68 3 23 MDS R V1 60 HF224 MDS R V2 6040 6060 0 2 23 7 2 88 3 76 MDS R V1 60 HF204 MDS R V2 6040 6060 8060 0 2 38 3 11 41 4 62 MDS R V1 80 HF354 MDS R V2 8040 8060 8080 0 2 75 8 5 17 MDS R V1 20 HF123 MDS R V2 2020 4020 0 11 9 5 77 2 36 MDS R V1 40 MDS R V2 4020 4040 0 23 7 5 66 1 95 HF223 MDS R V2 6040 8040 0 2 23 7 3 84 2 88 MDS R V1 60 HF303 MDS R V2 6040 6060 ...

Page 97: ...3 14 Downloaded from ManualsNet com search engine ...

Page 98: ...ide detector 4 8 4 3 Battery and terminator option 4 9 4 3 1 Terminator A TM 4 9 4 3 2 Battery ER6 4 10 4 3 3 Battery unit MDS A BT 4 11 4 4 Relay terminal block MR J2CN3TM 4 12 4 5 Cables and connectors 4 13 4 5 1 Cable connection diagram 4 13 4 5 2 Cable and connector options 4 14 4 1 Downloaded from ManualsNet com search engine ...

Page 99: ...esistor type Japan Resistor GZG80 W26 OHMJ GZG200 W26 OHMJ GZG300 W20 OHMJ GZG400 W13 OHMJ GZG400 W8 OHMJ GZG200 W120 OHMJ 3 units connected in parallel GZG200 W39 OHMJ 3 units connected in parallel GZG300 W39 OHMJ 3 units connected in parallel GZG200 W20 OHMJ 3 units connected in parallel GZG300 W20 OHMJ 3 units connected in parallel GRZG400 2 OHMJ 4 units connected in serial Regenerative resisto...

Page 100: ...50 or GZG300W39OHMJ 3 units connected in parallel 7 MR RB31 or GZG200W20OHMJ 3 units connected in parallel 8 MR RB51 or GZG300W20OHMJ 3 units connected in parallel 9 MR RB65 or GRZG400 20HMJ 4 units connected in serial A GZG80W26OHMJ B GZG400W13OHMJ C GZG400W8OHMJ D to F Setting prohibited 1 Only the designated combination can be used for the regenerative option and servo drive unit There is a ris...

Page 101: ...e power W Resistance value Mass kg MR RB30 300 13 2 9 MR RB31 300 6 7 2 9 MR RB32 300 40 2 9 MR RB50 500 13 5 6 MR RB51 500 6 7 5 6 MR RB65 800 8 10 2 Outline dimension drawings MR RB30 MR RB31 MR RB32 Unit mm 30 125 150 100 79 90 7 G4 G3 C P MR RB30 31 32 318 17 52 Downloaded from ManualsNet com search engine ...

Page 102: ...ns 4 5 MR RB50 MR RB51 Unit mm 128 103 116 7 325 350 G4 G3 C P MR RB50 51 95 200 17 27 MR RB65 Unit mm 2 ø10 mounting hole 215 260 230 TE1 10 230 2 3 10 30 500 480 10 500 30 Downloaded from ManualsNet com search engine ...

Page 103: ...0W26OHMJ Unit mm Ø3 2 2 mounting hole 148 167 26 6 22 54 GZG200W20OHMJ GZG200W26OHMJ GZG200W39OHMJ GZG200W120OHMJ Unit mm Ø4 3 2 mounting hole 287 306 26 6 22 54 GZG400W13OHMJ GZG400W8OHMJ Unit mm 9 5 9 5 78 385 411 40 40 Ø5 5 2 mounting hole Downloaded from ManualsNet com search engine ...

Page 104: ...8 40 40 9 5 GRZG400 2OHMJ Unit mm Ø5 5 2 mounting hole 384 410 40 9 79 40 When using the regenerative resistor a protective cover must be mounted on the machine side so that flammable matters do not come in contact or adhere on the device CAUTION Downloaded from ManualsNet com search engine ...

Page 105: ...A phase Integer mm B phase 0 1 s or more For a scale having multiple Z phases select the neighboring Z phases whose distance is an integral mm Output circuit A B Z phase A B Z phase Note The above value is minimum value that can be received normally in the servo drive unit side In an actual selection ensure margin of 20 or more in consideration of degradation of electrical wave and speed overshoot...

Page 106: ...s Incremental system a Terminator A TM Absolute position system b Battery ER6 terminator A TM c Battery unit MDS A BT 4 3 1 Terminator A TM Always connect the terminator to the last unit connected to the NC communication bus line If there are many axes and two NC communication bus line channels are in use connect a terminator per each channel 1 Outline dimension drawing A TM Unit mm 20 9 29 7 33 0...

Page 107: ... holder s cover b Mount the battery into the battery holder c Securely insert the battery connector into BT1A d Mount the battery holder s cover To battery holder To BT1A Battery connector Battery 1 To protect the absolute position do not shut off the servo drive unit control power supply if the battery voltage becomes low warning 9F CAUTION 2 The battery life will be greatly affected by the ambie...

Page 108: ... replacement 20 hours at time of delivery 10 hours after 5 years Back up time from battery warning 9F to alarm occurrence Approx 100 hours Number of backup axes 2 axes 4 axes 6 axes 7 axes 2 Outline dimension drawings MDS A BT 2 4 6 8 Unit mm Use an M5 screw for the ø6 mounting hole CAUTION 1 To protect the absolute position do not shut off the servo drive unit control power supply if the battery ...

Page 109: ...ng the drive unit internal power supply Connect the side of the external power supply when using an external power supply EMG External emergency stop input This is the input terminal for external emergency stops DOG DI contactor B contact This is not used with the MDS R MO1 Monitor output 1 D A output ch 1 used to measure the voltage across M01 and LG MO2 Monitor output 2 D A output ch 2 used to m...

Page 110: ...ctor 4 Motor brake connector 2 Detector cable connector set 1 NC bus cable connector set 1 Servomotor 1 Servo drive unit MDS R V2 6 Drive unit Motor power connector 5 Drive unit Main circuit power connector 1 7 Drive unit Control power connector Relay terminal block MR J2CN3TM 1 2 B A 1 2 Pin No Signal A1 V A2 PE B1 U B2 W B A 1 2 3 Pin No Signal A1 P A2 C A3 PE B1 L1 B2 L2 B3 L3 Pin No Signal 1 V...

Page 111: ...gth m 2 3 4 5 7 10 15 20 25 30 Servo drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 Molex Connector set 54599 1019 Servomotor detector side connector DDK Plug CM10 AP10S M Contact CM10 22SC For CN2L CN2M 2 Detector cable for HF A48 A51 IP67 Straight CNV2E 8P M indicates length m 2 3 4 5 7 10 15 20 25 30 Servo drive unit side connector 3M Receptacle 36210 0100PL Shell...

Page 112: ...ceptacle 36210 0100PL Shell kit 36310 3200 008 Molex Connector set 54599 1019 2 Motor side detector connector for HF motor IP67 compatible Straight CNE10 R10S 9 Applicable cable outline φ6 0 φ9 0mm Servomotor detector side connector DDK Plug CM10 SP10S M Contact CM10 22SC 2 Motor side detector connector for HF motor IP67 compatible Angle CNE10 R10L 9 Applicable cable outline φ6 0 φ9 0mm Servomotor...

Page 113: ... CN31L CN31M 6 Motor power connector for MDS R V1 V2 RCN31S For AWG14 16 Drive unit motor power supply connector DDK Contact DK 5200M 04R Housing DK RECSLP1 100 RCN31M For AWG10 12 Drive unit motor power supply connector DDK Contact DK 5200M 04R Housing DK 5RECMLP1 100 For CN22 7 Control power connector common for MDS R V1 V2 RCN22 Drive unit control power supply connector DDK Contact DK 3200S 02R...

Page 114: ...on of circuit protector and contactor 5 4 5 2 1 Selection of circuit protector 5 4 5 2 2 Selection of contactor 5 5 5 3 Selection of earth leakage breaker 5 6 5 4 Selection of control power supply 5 7 5 5 Noise filter 5 8 5 6 Surge absorber 5 9 5 7 Relay 5 10 Downloaded from ManualsNet com search engine ...

Page 115: ...tion CN30 P C Motor output CN31L CN31M LU LV LW MU MV MW Control power 24VDC CN22 Magnetic brake CN9 Terminal name Unit type mm 2 AWG mm 2 AWG mm 2 AWG mm 2 AWG MDS R V1 20 2 14 2 14 MDS R V1 40 2 14 2 14 MDS R V1 60 2 14 3 5 12 Servo drive unit MDS R V1 80 3 5 12 2 14 3 5 12 2 14 MDS R V2 2020 2 14 2 14 MDS R V2 4020 2 14 2 14 MDS R V2 4040 2 14 2 14 MDS R V2 6040 3 5 12 3 5 12 MDS R V2 6060 3 5 ...

Page 116: ...0 2 14 2 14 MDS R V2 6060 2 14 2 14 MDS R V2 8040 2 14 2 14 MDS R V2 8060 3 5 12 2 14 Servo drive unit 2 axis MDS R V2 8080 3 5 12 2 14 2 14 1 25 to 2 14 to 16 CAUTION 1 Selection conditions follow IEC EN60204 1 UL508C JEAC8001 Ambient temperature is maximum 40 C Cable installed on walls without ducts or conduits To use the wire under conditions other than above check the standards you are suppose...

Page 117: ...aker Mitsubishi Electric Corp option part NF30 CS3P 20A NF30 CS3P 30A NF30 CS3P 30A NF30 CS3P 30A NF50 CW3P 40A NF50 CW3P 40A NF50 CW3P 40A NF50 CW3P 40A Rated current of the recommended breaker 20A 30A 30A 30A 40A 40A 40A 40A Option part A breaker is not prepared as an NC unit accessory so purchase the part from your dealer etc CAUTION 1 If a circuit protector is shared by several drive units the...

Page 118: ...2 4040 V2 6040 V2 6060 V2 8040 V2 8060 V2 8080 Recommended contactor Mitsubishi Electric Corp option part S N18 AC200V S N20 AC200V S N20 AC200V S N20 AC200V S N25 AC200V S N25 AC200V S N25 AC200V S N25 AC200V Free air thermal current of the recommended contactor 25A 32A 32A 32A 50A 50A 50A 50A Option part A breaker is not prepared as an NC unit accessory so purchase the part from your dealer etc ...

Page 119: ...rth leakage current MDS R V1 20 to 80 1mA 2mA MDS R V2 2020 to 8080 1mA 4mA for two axes Note1 Maximum earth leakage current Value that considers wiring length and grounding etc Commercial frequency 50 60Hz 2 Measurement of earth leakage current When actually measuring the earth leakage current use a product that is not easily affected by the higher frequency earth leakage current The measurement ...

Page 120: ...ontrol power supply specification If the power supply is supplied to multiple drive units select a product that satisfies the total of the drive units Circuit protector DC24V Stabilized power supply ACIN DCOUT CN22 Servo drive unit MDS R Circuit protector or Protection fuse CAUTION 1 Do not damage apply excessive stress place heavy things on or sandwich the cables as this may lead to electric shoc...

Page 121: ... below indicates Drive unit MDS R V1 V2 Noise filter T S R Breaker Power supply Power distribution panel Contactor Note The noise filter must be prepared by the user Recommended devices Densei lambda MX13 Series Soshin Electric HF3000C TM Series Contact Densei lambda Co Ltd TEL0120 507039 http www densei lambda com Soshin Electric Co Ltd TEL03 3775 9112 81 3 3775 9112 http www soshin co jp Note Th...

Page 122: ... capacity reference value Varistor type V AC V DC V 1 time 2 times 10 1000μs 2ms W V pF ERZV10D121 TNR10V121K 120 108 to 132 75 100 3500 2500 20 14 5 0 4 200 1400 ERZV10D221 TNR10V221K 220 198 to 242 140 180 3500 2500 39 27 5 0 4 360 410 Note 1 Selection condition When ON OFF frequency is 10 times min or less and exciting current is 2A or less Note 2 ERZV10D121 and ERZV10D221 are manufactured by M...

Page 123: ...al CN9 Interface name Selection example For digital input signal CN9 Use a minute signal relay Example twin contact to prevent a contact defect Example OMRON G2A G6B type MY type LY type For digital output signal CN9 Use a compact relay with rating of 24VDC 50mA or less Example OMRON G6B type MY type Downloaded from ManualsNet com search engine ...

Page 124: ... Oil and waterproofing measures 6 4 6 1 6 Cable stress 6 5 6 2 Installation of the units 6 6 6 2 1 Environmental conditions 6 6 6 2 2 Installation direction and clearance 6 7 6 2 3 Prevention of foreign matter entry 6 9 6 2 4 Panel installation hole machining drawings Panel cut drawings 6 9 6 2 5 Heating value 6 10 6 2 6 Heat radiation countermeasures 6 11 6 3 Noise measures 6 14 6 1 Downloaded fr...

Page 125: ...t Conditions Ambient temperature 0 C to 40 C with no freezing Ambient humidity 80 RH or less with no dew condensation Storage temperature 15 C to 70 C with no freezing Storage humidity 90 RH or less with no dew condensation Atmosphere Indoors Where unit is not subject to direct sunlight No corrosive gases inflammable gases oil mist or dust Altitude Operation storage 1 000m or less above sea level ...

Page 126: ...ervomotor cannot be changed Servomotor Double end stud Nut W asher Pulley CAUTION Never tap the shaft end with a hammer when assembling etc 6 1 4 Installation direction 1 The servomotor can be installed in any direction without limit but as a standard the cannon plugs led out wires of the motor power supply cable and detector cable should face downward Installing in the standard direction is effec...

Page 127: ...otor Oil level mm HF75 HF105 15 HF54 HF104 HF154 HF224 HF123 HF223 HF142 22 5 HF204 HF354 HF303 HF302 30 Servomotor Gear Lip Oil level V ring Oil seal 3 When installing the servomotor horizontally set the power cable and detector cable to face downward When installing vertically or with an inclination provide a cable trap Cable trap When installed horizontally When installed vertically CAUTION 1 T...

Page 128: ... Servomotor 6 1 6 Cable stress 1 Carefully consider the cable clamping method so that bending stress and the stress from the cable s own weight is not applied on the cable connection section 2 If the detector cable and servomotor wiring are stored in a cable bear and the servomotor moves make sure that the cable bending part is within the range of the optional detector cable Fix the detector cable...

Page 129: ...directions Failure to observe this could lead to faults 11 Secure the specified distance between the units and panel s inner wall or between the units and other devices Failure to observe this could lead to faults 6 2 1 Environmental conditions Environment Conditions Ambient temperature 0 C to 55 C with no freezing Ambient humidity 90 RH or less with no dew condensation Storage temperature 15 C to...

Page 130: ...it is 55ºC or less 2 Because heat can easily accumulate in the upper portion of the units give sufficient consideration to heat dissipation when designing the panel If required install a fan in the panel to agitate the heat in the upper portion of the units 2 Panel structure of the unit back face The type a that has substantial cooling effect is recommended Filter a Back face inlet type Cooling wi...

Page 131: ...it 90mm width unit 40 60 60 105 40 170 105 170 CAUTION 1 Design the inlet so that it is the position of the cooling fan 2 Make the inlet and exhaust size more than the area that is a total of the cooling fan area Downloaded from ManualsNet com search engine ...

Page 132: ... screw holes After installing each unit avoid machining in the periphery If cutting chips etc stick onto the electronic parts trouble may occur When using the unit in an area with toxic gases or high levels of dust protect the unit with air purging system to blow clean air so that the panel s inner pressure is higher than the outer pressure 6 2 4 Panel installation hole machining drawings Panel cu...

Page 133: ...0 38 105 V1 80 36 105 V2 6040 45 125 V2 6060 50 150 V2 8040 53 158 V2 8060 60 180 V2 8080 68 210 POINT Design the panel s heating value taking the actual axis operation load rate into consideration With a general machine tool the servo drive unit s load rate is approx 50 so the heating values inside the panel are half the values shown above Calculation example When using MDS R V1 20 and MDS R V2 2...

Page 134: ...area m 2 Heat dissipation area in panel Sections contacting other objects are excluded T Internal temperature rise value 10 C 3 Points in manufacturing and evaluation Understanding the temperature rise in the panel and install a fan or heat exchanger T average value 10 C Tmax maximum value 15 C Hypothetical conditions 1 Average temperature in panel T 55 C 2 Panel peripheral temperature Ta 0 to 45 ...

Page 135: ...dering necessity of agitating fan 1 Temperature standard 1 Standard of temperature in panel around each unit T 55 C 2 External peripheral temperature Ta 0 to 45 C 3 Internal temperature rise value T T Ta MAX 10 C 2 Cooling capacity of control panel W1 W1 U x A x T T Internal temperature rise value 10 C U 6W m2 C with internal agitating fan 4W m2 C without internal agitating fan A Effective heat ra...

Page 136: ...erature measurement position exceeds 20 C consider adding a fan 40mm Temperature measurement position 40mm Side face Back face POINT The temperature of some units may rise locally because air accumulates at a particular point Therefore take a temperature measurement in each unit If a temperature at even one point exceeds 20 C in the temperature measurements take a heat radiation countermeasure suc...

Page 137: ...vices Use one point grounding for the drive unit and motor Accurately ground the AC reactor 2 Propagation noise measures Take the following measures when noise generating devices are installed and the power supply unit or drive unit could malfunction Install a surge killer on devices magnetic contactors relays etc which generate high levels of noise Install a power supply filter Mount a ferrite co...

Page 138: ...r if it is bundled with the power line the noise could be propagated to the signal wire and cause malfunction because of the magnetic induction noise or static induction noise In this case take the following measures 1 Install devices easily affected as far away from the drive unit as possible 2 Lay devices easily affected as far away from the signal wire of the drive unit as possible 3 Do not lay...

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Page 140: ...enerative resistor 7 12 7 7 Wiring of contactors 7 14 7 7 1 Contactor control 7 14 7 7 2 Contactor control signal MC output circuit 7 15 7 7 3 Contactor power ON sequences 7 16 7 7 4 Contactor shutoff sequences 7 16 7 7 5 Monitor of contactor operation 7 17 7 8 Wiring of the motor brake 7 18 7 8 1 Motor brake control signal MBR output circuit 7 18 7 8 2 Motor brake release sequence 7 19 7 8 3 Cont...

Page 141: ...e to observe this item could lead to ruptures or damage etc 4 Do not mistake the direction of the diodes for the surge absorption installed on the DC relay for the motor brake and contactor magnetic contactor control The signal may not be output when a failure occurs RA COM 24VDC Control output signal Servo drive unit RA COM 24VDC Control output signal Servo drive unit 5 Electronic devices used ne...

Page 142: ... BT MDS R V2 MDS R V1 Motor side detector Motor Motor Motor Regenerative resistor unit No fuse breaker Machine side detector CN3L Machine side detector CN3L Machine side detector CN3M Contactor No fuse breaker T S R Note 1 The total length of the SH21 cable must be within 30m Note 2 The connection method will differ according to the motor to be used Note 3 When not using an absolute position detec...

Page 143: ...S R V1 MDS R V2 Connector position a d b c a b d a CN30 DDK Housing DK 5200M 06R Contact DK 5RECSLP1 100 for AWG14 16 Contact DK 5RECMLP1 100 for AWG10 12 b c CN31L CN31M DDK Housing DK 5200M 04R Contact DK 5RECSLP1 100 for AWG14 16 Contact DK 5RECMLP1 100 for AWG10 12 Terminal specification Pin assignment d CN22 DDK Housing DK 3200S 02R Contact DK 3REC2LLP1 100 for AWG14 L1 L2 L3 B A P C PE U W B...

Page 144: ...0 to 230VAC 50 60Hz power supply P C Regenerative resistor Regenerative resistor connection terminal Connect the regenerative resistor U V W Motor output Servomotor power output terminal The servo spindle motor power terminal U V W is connected PE Protective grounding PE Grounding terminal The servomotor spindle motor grounding terminal is connected and grounded VDD SG Control circuit power supply...

Page 145: ...onnector battery unit Max length of 30m from the NC to the terminal connector Connect to the battery unit with a terminal connector or SH21 cable MDS R V1 5th axis final axis MDS R V2 3rd 4th axis MDS R V2 1st 2nd axis Connected to the NC Refer to the instruction manual of each NC for details CN1B CN1A CN1B CN1A CN1B CN1A SH21 cable CAUTION Wire the SH21 cable between the NC and drive unit so that...

Page 146: ...N31L Power wire and grounding wire Refer to 5 1 Selecting the wire size for details on selecting the wire U V W PE CM10 R10P Detector connector Signal RQ RQ BAT LG GND SD SD P5 5V SHD 1 2 10 4 3 9 6 5 8 7 There is no polarity for 24VDC Pin 1 2 Signal B1 B2 Brake connector CM10 R2P A B C D Pin A B C D Signal U V W PE Power connector MS3102A18 10P Motor side detector connector CN2L M Signal P5 LG RQ...

Page 147: ...B 1A 2B 2A Signal U V W PE B A 1 2 Pin 1 2 3 4 5 6 7 8 9 10 CM10 R10P Detector connector Signal RQ RQ BAT LG GND SD SD P5 5V SHD 1 2 10 4 3 9 6 5 8 7 Power wire and grounding wire Refer to 5 1 Selecting the wire size for details on selecting the wire Refer to 7 8 Wiring of the motor brake for details Motor brake wiring Option cable CNV2E Refer to Appendix 1 for details on manufacturing the cable M...

Page 148: ...ngular wave data output MDS R V1 V2 Max 30m CN2L CN31L U V W PE CNV2E Table CN3L Servomotor Pin No Detector connector CN3L Name LG A B Z ABZSEL Pin 2 4 6 8 10 Name P5 5V A B Z Pin 1 3 5 7 9 No 9 No 1 No 10 No 2 Linear scale Downloaded from ManualsNet com search engine ...

Page 149: ...ct the size 4 For safety purposes always install a contactor magnetic contactor on the main circuit power supply input Large rush currents will flow when the power is turned ON Refer to Chapter 5 and select the correct contactor Drive the contactor via the relay from the CN9 connector s contactor control output MC Some types of contactors can be directly driven with 24VDC Contactor control relay T...

Page 150: ...e current stops flowing between G3 and G4 when there is abnormal overheating Contact capacity 150mA Contact ON resistance 10m Twist the wires 5m or less DANGER 1 Install the regenerative resistor unit in the control panel or in the place where foreign matter does not enter the regenerative resistor unit If foreign matter cutting chips cutting oil etc enters the regenerative resistor unit the servo...

Page 151: ...ng chips cutting oil etc from entering the regenerative resistor or the regenerative resistor from being touched directly 2 Connection of three resistors in parallel GZG200W120OHMJ GZG200W39OHMJ GZG300W39OHMJ GZG200W20OHMJ GZG300W20OHMJ 100mm or more 100mm or more P C Wire length 5m or less Use a twisted flame retardant wire CN30 External optional regenerative resistor Install a protective cover t...

Page 152: ...stor A short circuit across P C could result in servo drive unit damage 3 The regenerative resistor heats up to approx 100 degrees It may get hotter depending on the installation conditions Pay special attention to heat dissipation and the installation position Do not touch the regenerative resistor directly 4 Use flame retardant wires or provide flame retardant treatment for the wires connected t...

Page 153: ...dynamic brake operation Then it outputs a shutoff command to the drive units that drive contactors 1 The contactors cannot be driven from other than a drive unit Undervoltage alarm may occur if the contactors are shut off at the same time as an emergency stop occurrence 2 Do not directly shut off the contactors with an external sequence If they are shut off earlier than the emergency stop input or...

Page 154: ...e are also types that are built into the contactor 24VDC The servo drive unit will fail if the diode polarity is incorrect Contactor MDS R V1 V2 10 VDD 5 COM 15 MC 3 SG CN9 27VDC or less 24VDC Contactor control relay There are also types that are built into the contactor The servo drive unit will fail if the diode polarity is incorrect When using the internal power supply the power can be directly...

Page 155: ... brake OFF ON PN bus voltage PN charging completion Motor ON GATE ON OFF Ready completion Emergency stop EMG OFF ON ON OFF Contactor control output MC 7 7 4 Contactor shutoff sequences When an emergency stop or servo alarm occurs the NC confirms the MC shutoff enabled motor stop or dynamic brake operation for all axes and then shuts off the contactors If an MC shutoff enabled signal is not output ...

Page 156: ...Add appropriate resistors so that the proper current is passed to the contactor in use and then flow the current to the B contact A current of approx 5mA at 24VDC will flow if a resistor is not added No Abbrev Parameter name Explanation SV033 SSF2 Servo function selection 2 F E D C B A 9 8 7 6 5 4 3 2 1 0 zup dis nfd2 nf3 nfd1 bit Explanation A Select the digital signal input B dis 00 DI not used ...

Page 157: ...tly connected to VDD if using only the digital output MC MBR When using the digital input EMGX always connect across VDD COM CAUTION 1 Always install a surge absorber near the motor s brake terminal to eliminate noise and protect the contacts Refer to section 5 4 Surge absorber 2 The magnetic brakes cannot be directly driven with the output signal from the servo drive unit Always install a relay 3...

Page 158: ...rop prevention control is performed only during an emergency stop including alarms and power failures It is not performed when a servo OFF command is input 7 8 4 Operation sequences when an emergency stop occurs The motor brake control output operation when an emergency stop occurs differs according to the motor deceleration stop method Refer to section 9 4 Setting for emergency stop for details o...

Page 159: ...036 PTYP Regenerative resistor type F E D C B A 9 8 7 6 5 4 3 2 1 0 amp rtyp emgx bit Descriptions 4 Set the external emergency stop function Setting is prohibited for values with no description 5 Setting Descriptions 6 emgx 0 External emergency stop invalid 7 4 External emergency stop valid CAUTION Always input the external emergency stop to the servo drive unit controlling the contactors 1 When ...

Page 160: ...using an internal power supply When using an external power supply MDS R V1 V2 For a transistor VCES 1 0V I CEO 100 A 24VDC CN9 10 VDD 5 COM 3 SG 20 Current direction approx 5mA EMGX 4 7k External emergency stop canceled by CLOSE External emergency stop MDS R V1 V2 24VDC 10 VDD 5 COM 20 EMGX 3 SG CN9 27VDC or less 4 7k External emergency stop canceled by CLOSE Current direction approx 5mA For a tr...

Page 161: ...changes to the In NC emergency stop state warning E7 The normal emergency stop status warning E7 will result Ready ON is possible even if an external emergency stop has been input when the emergency stop is canceled but an external emergency stop error alarm 55 will occur after 30 seconds External emergency stop input sequences OFF ON External emergency stop input EMGX Servo drive unit status disp...

Page 162: ...D display after power is turned ON 8 3 8 2 Setting the initial parameters 8 4 8 2 1 Setting the standard parameters 8 4 8 2 2 Limitations to electronic gear setting value 8 8 8 2 3 Standard parameter list according to servomotor 8 9 8 3 List of parameters 8 13 8 1 Downloaded from ManualsNet com search engine ...

Page 163: ... 3rd axis 3 4th axis 4 5th axis 5 6th axis 6 7th axis 7 8 9 A B Not usable C D E 8 9 A B C D E F 0 1 2 3 4 5 6 7 L M 8 9 A B C D E F 0 1 2 3 4 5 6 7 When MDS R V2 Series are used F Axis not used POINT When an axis that is not used is selected that axis will not be controlled when the power is turned ON and Ab will remain displayed on the LED If the power of the axis not in use is disconnected the ...

Page 164: ...f an alarm occurs the alarm No will appear on the LEDs Refer to Chapter 10 Troubleshooting for details on the alarm displays LED display Drive units Servo drive unit initialization c Waiting for omplete NC power start up Waiting for NC power start up NC power ON Executing initial communication with NC Emergency stop state The LED will alternate between F E7 not lit is the set axis No Repeats light...

Page 165: ...c specification parameters When performing absolute position control set SV017 bit7 1 This may be automatically set by NC system parameter setting depending upon NC model Setting on the servo parameter screen invalid Setting basic specification parameters No Abbrev Parameter name Explanation F E D C B A 9 8 7 6 5 4 3 2 1 0 spm abs fdir vfb dfbx bit Meaning when set to 0 Meaning when set to 1 7 abs...

Page 166: ...lses per ball screw pitch Detector model name Resolution SV019 setting Relative position rectangular wave output scale Refer to detector specification manual SV018 PIT mm Resolution µm SV019 RNG1 Position detector resolution 1 to 9999 kp PIT Set the number of pulses per one revolution of the motor side detector Motor type SV020 setting HF A42 100 HF A47 100 SV020 RNG2 Speed detector resolution 1 t...

Page 167: ...election bit Details 8 9 A B ent Set the detector type Set the position detector type for pen and the speed detector type for ent In the case of the semi closed loop control set the same value for pen and ent C Detector model name pen setting ent setting D 0 Setting impossible E 1 Setting impossible F pen A51 A74 2 Note 2 3 Setting impossible 4 Setting impossible 5 Setting impossible 6 Setting imp...

Page 168: ...parallel 7 MR RB31 or GZG200W20OHMJ 3 units connected in parallel 8 MR RB51 or GZG300W20OHMJ 3 units connected in parallel 9 MR RB65 or GRZG400 2OHMJ 4 units connected in serial A GZG80W26OHMJ B GZG400W13OHMJ C GZG400W8OHMJ D to F Setting prohibited SV036 PTYP Regenerative resistor type Parameters with an asterisk in the abbreviation such as PC1 are validated with the NC power turned ON again If t...

Page 169: ...the specified range 1 For semi closed loop control ELG1 PC2 RNG1 Reduced fraction of ELG2 PC1 PIT IUNIT reduced fraction IUNIT 2 NC command unit m 1 m IUNIT 2 0 1 m IUNIT 20 When the above is calculated the following conditions must be satisfied ELG1 32767 ELG2 32767 2 For full closed loop control PGNX PC2 RNG2 PGN1 Reduced fraction of PGNY PC1 RNG1 30 reduced fraction When the above is calculated...

Page 170: ...ion 1 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 SV028 0 0 0 0 0 0 0 0 0 0 0 0 0 SV029 VCS Speed at the change of speed loop gain 0 0 0 0 0 0 0 0 0 0 0 0 0 SV030 IVC Voltage non sensitive compensation 0 0 0 0 0 0 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 0 0 0 0 0 0 SV032 TOF Torque offset 1 0 0 0 0 0 0 0 0 0 0 0 0 0 SV033 SSF2 Servo function selectio...

Page 171: ... 0 0 0 0 0 0 0 0 0 0 0 0 SV064 DA2MP Y D A output channel 2 output scale 0 0 0 0 0 0 0 0 0 0 0 0 0 SV065 0 0 0 0 0 0 0 0 0 0 0 0 0 System parameter area SV081 SPEC2 Servo specification 2 0 0 0 0 0 0 0 0 0 0 0 0 0 SV082 to SV088 0 0 0 0 0 0 0 0 0 0 0 0 0 SV089 TQMAX kq Torque maximizing control kq gain For machine tool builder adjustment 0 0 0 0 0 0 0 0 0 0 0 0 0 SV090 TQMAX kd Torque maximizing co...

Page 172: ...n selection 1 4000 4000 4000 4000 4000 4000 4000 SV028 0 0 0 0 0 0 0 SV029 VCS Speed at the change of speed loop gain 0 0 0 0 0 0 0 SV030 IVC Voltage non sensitive compensation 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 SV032 TOF Torque offset 1 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 SV034 SSF3 Servo function selection 3 0000 ...

Page 173: ... SV063 DA1MPY D A output channel 1 output scale 0 0 0 0 0 0 0 SV064 DA2MPY D A output channel 2 output scale 0 0 0 0 0 0 0 SV065 0 0 0 0 0 0 0 System parameter area SV081 SPEC2 Servo specification 2 0 0 0 0 0 0 0 SV082 to SV088 0 0 0 0 0 0 0 SV089 TQMAX kq Torque maximizing control kq gain For machine tool builder adjustment 0 0 0 0 0 0 0 SV090 TQMAX kd Torque maximizing control kd gain For machin...

Page 174: ...ull closed loop or overshooting occurs in positioning When you set this parameter make sure to set the torque offset SV032 TOF When not using set to 0 0 to 32767 SV008 VIA Speed loop lead compensation Set the gain of the speed loop integration control The standard setting is 1364 During the SHG control the standard setting is 1900 Adjust the value by increasing decreasing it by about 100 at a time...

Page 175: ...he command direction set this and SV041 LMC2 SV016 direction SV041 direction However the directions may be opposite depending on other settings When 1 is set the compensation won t be performed in the direction of the command 1 to 200 Stall current F E D C B A 9 8 7 6 5 4 3 2 1 0 spm abs fdir vfb dfbx bit Meaning when 0 is set Meaning when 1 is set 0 1 dfbx Dual feedback control stop Dual feedback...

Page 176: ...nt Set the detection time constant of Overload 1 Alarm 50 Set to 60 as a standard For machine tool builder adjustment 1 to 999 s SV022 OLL Overload detection level Set the current detection level of Overload 1 Alarm 50 in respect to the stall rated current Set to 150 as a standard For machine tool builder adjustment 110 to 500 Stall current Set the excessive error detection width when servo ON Rap...

Page 177: ...03 x9 xA xB xC xD HF 44 HF75 xE HF74 HF105 xF Setting 8x 9x Ax Bx Cx Dx Ex Fx x0 x1 SV025 MTYP Motor Detector type x2 x3 x4 x5 x6 x7 x8 x9 xA xB xC xD xE xF 8 Set the speed detector type 9 Set 2 A ent B C Set the position detector type D When applying semi closed loop control Set 2 E pen Rectangular wave ABZ output type When using relative position detector scale Set 8 F Parameters with an asteris...

Page 178: ... bits with no particular description SV028 Not used Set to 0 0 SV029 VCS Speed at the change of speed loop gain If the noise is bothersome at high speed during rapid traverse etc lower the speed loop gain Set the speed at which the speed loop gain changes and use this with SV006 VGN2 When not using set to 0 0 to 9999 r min SV030 IVC Voltage non sensitive compensation When 100 is set the voltage eq...

Page 179: ...t 00 DI not used 10 Reserved 01 Contactor B contact input 11 Reserved C D E zup Vertical axis pull up control stop Vertical axis pull up control start F Note Set to 0 for bits with no particular description F E D C B A 9 8 7 6 5 4 3 2 1 0 ovsn zeg bit Meaning when 0 is set Meaning when 1 is set 0 1 2 3 4 SV034 SSF3 Servo function 5 zeg Z phase normal edge detection Setting for normal use Z phase r...

Page 180: ...range Unit F E D C B A 9 8 7 6 5 4 3 2 1 0 bit Meaning when 0 is set Meaning when 1 is set 0 1 2 3 4 5 SV035 SSF4 Servo function 6 selection 4 7 8 9 A B C D E F Note Set to 0 for bits with no particular description Downloaded from ManualsNet com search engine ...

Page 181: ...type B 2 GZG200W26OHMJ 3 GZG300W20OHMJ 4 MR RB32 or GZG200W120OHMJ 3 units connected in parallel 5 MR RB30 or GZG200W39OHMJ 3 units connected in parallel 6 MR RB50 or GZG300W39OHMJ 3 units connected in parallel 7 MR RB31 or GZG200W20OHMJ 3 units connected in parallel 8 MR RB51 or GZG300W20OHMJ 3 units connected in parallel 9 MR RB65 or GRZG400 2OHMJ 4 units connected in serial A GZG80W26OHMJ B GZG...

Page 182: ...r the gain 0 to 200 SV048 EMGrt Vertical axis drop prevention time Input a length of time to prevent the vertical axis from dropping by delaying Ready OFF until the brake works when the emergency stop occurs Increase the setting by 100msec at a time and set the value where the axis does not drop 0 to 20000 ms SV049 PGN1sp Position loop gain 1 in spindle synchronous control Set the position loop ga...

Page 183: ...ot used Set to 0 0 SV060 Not used Set to 0 0 SV061 DA1NO D A output channel 1 data No Input the No of the data to be output to the D A output channel SV062 DA2NO D A output channel 2 data No 0 to 102 SV063 DA1MPY D A output channel 1 output scale SV064 DA2MPY D A output channel 2 output scale When 0 is set the data is output with the standard output unit Set a value other than 0 to change the outp...

Page 184: ... absolute value of the command motor speed and FB motor speed are above the standard therefore the standard of the command motor speed level and FB motor speed level is set In decimal the setting values for ones digit to hundreds digit are the FB motor speed level 10r min and for thousands digit to ten thousands digit are the command motor speed level 10r min When the command motor speed level is ...

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Page 186: ...aracteristics improvement 9 9 9 3 1 Optimal adjustment of cycle time 9 9 9 3 2 Vibration suppression measures 9 12 9 3 3 Improving the cutting surface precision 9 16 9 3 4 Improvement of protrusion at quadrant changeover 9 19 9 3 5 Improvement of overshooting 9 24 9 3 6 Improvement of characteristics during acceleration deceleration 9 26 9 4 Settings for emergency stop 9 29 9 4 1 Deceleration cont...

Page 187: ...each D A output channel Note When using the 2 axis drive unit MDS R V2 set 0 for the data No of the other axis in the same drive unit which is not to be D A output No Output data Standard output unit Output cycle No Output data Standard output unit Output cycle 0 D A output not selected 1 Speed feedback 1000 r min 0 5V 0 8ms 21 Load level 100 0 5V 0 1s 2 Current feedback Stall current 0 5V 0 8ms 2...

Page 188: ... the output unit The scale is set with a 1 256 unit When 256 is set the unit is the same as the standard output unit 32768 to 32767 9 1 4 Current feedback analog output function Use this function to measure the resonance frequency when adjusting machine resonance suppression filter 20 ms Current feedback 9 crests 9 cycles 20 x 10 3 s 450 Hz Machine resonance frequency Set the speed loop gain SV005...

Page 189: ...set to becomes important The setting value has a large influence on the machine cutting precision and cycle time a Refer to the following table and set the standard VGN1 according to the size of the entire load inertia motor and machine load inertia b If the standard speed gain setting value is exceeded the current command fluctuation will increase even if the speed feedback fluctuates by one puls...

Page 190: ...ecision and cycle time are sacrificed Thus set a vibration suppression filter and suppress the machine resonance Refer to section 9 3 2 Vibration suppression measures and set a value as close as possible to the standard VGN1 If the machine resonance cannot be sufficiently eliminated even by using a vibration suppression filter then lower the VGN1 No Abbrev Parameter name Explanation Setting range ...

Page 191: ...ecially in high speed contour cutting generally F 1000 or higher For machines which aim to attain a high speed and high accuracy set VGN1 to a sufficiently large value so that VIA does not need to be lowered When adjusting the cutting precision will be better if adjustment is carried out to a degree where overshooting does not occur and a high VIA is maintained without pursuing position droop smoo...

Page 192: ...on did not occur was set in PGN1 If the PGN1 setting value is more than 1 2 of the normal control PGN1 when SHG control is used there is an improvement effect in position control Note that for the settling time the improvement effect is at 1 2 or more No Abbrev Parameter name Explanation Setting range SV003 PGN1 Position loop gain 1 Set the position loop gain The standard setting is 33 The higher ...

Page 193: ...r m 22 5 Control method 50 0 F 3000mm min ERROR 5 0µm div 0 0 50 0 Shape error characteristics During SHG control PGN1 PGN2 and SHGC are set with the following ratio PGN1 PGN2 SHGC 1 8 3 6 During SHG control even if the PGN1 setting value is the same the actual position loop gain will be higher so the speed loop must have a sufficient response If the speed loop response is low vibration or oversho...

Page 194: ...g acceleration deceleration and adjust so that the torque is within the specified range If the drive unit s input voltage is less than the rated voltage the torque will easily become insufficient and excessive errors will occur easily during acceleration deceleration 2 Adjusting the cutting feed To adjust the cutting rate the NC axis specification parameter clamp speed clamp and acceleration decel...

Page 195: ...0 40 296 HF54 MDS R Vx 20 40 340 HF53 MDS R Vx 20 40 340 HF104 MDS R Vx 40 315 HF103 MDS R Vx 20 227 HF104 MDS R Vx 20 227 HF103 MDS R Vx 40 315 HF154 MDS R Vx 60 80 339 HF153 MDS R Vx 40 229 HF154 MDS R Vx 40 229 HF153 MDS R Vx 60 80 339 HF224 MDS R Vx 60 253 HF203 MDS R Vx 40 230 HF204 MDS R Vx 60 80 248 HF203 MDS R Vx 60 80 248 HF204 MDS R Vx 40 230 HF353 MDS R Vx 60 236 HF354 MDS R Vx 80 228 H...

Page 196: ...e positioning accuracy gets however the cycle time setting time becomes longer The standard setting is 50 0 to 32767 m POINT The in position width setting and confirmation availability depend on the CNC parameters 4 Adjusting the settling time The settling time is the time required for the position droop to enter the in position width after the feed command F T from the CNC reaches 0 The settling ...

Page 197: ...o control will stabilize Notch filter 3 SV033 bit4 is a filter with frequency fixed to 1125Hz and has no depth compensation Setting method 1 Set the resonance frequency in the machine resonance suppression filter frequency SV038 FHz1 SV046 FHz2 2 If the machine starts to vibrate at another frequency raise make shallower the machine resonance suppression filter depth compensation value SV033 SSF2 n...

Page 198: ... 0 900Hz 0 225Hz 8 6 0 750Hz 0 204Hz 8 6 0 642Hz 0 187Hz 8 6 0 562Hz 0 173Hz 8 6 0 500Hz 0 160Hz 8 6 0 450Hz 0 150Hz 8 6 0 409Hz 0 140Hz C 2 5 375Hz 4 12 0 128Hz C 2 5 346Hz 4 12 0 112Hz C 2 5 321Hz 4 12 0 100Hz C 2 5 300Hz 4 12 0 Note1 The setting of the standard depth compensation in the above table indicates the HEX setting value applied when the setting of bit 0 or bit 4 is 0 Note2 The recomme...

Page 199: ...8 FHz1 SV046 FHz2 b When there are three or more machine resonance points With the MDS R V1 V2 Series machine resonance suppression filter the filter is also applied at the odd fold of the set frequency If one machine resonance is near the odd fold of another machine resonance set the machine resonance suppression filter frequency to the lower resonance and try changing it by approx 10 to 20Hz It ...

Page 200: ...t which the vibration can be suppressed Because the position feedback is controlled normally there is no worry of positional deviation When jitter compensation is set to an axis that is not vibrating is set vibration could be induced so take care No Abbrev Parameter name Explanation SV027 SSF1 Special servo function selection 1 F E D C B A 9 8 7 6 5 4 3 2 1 0 zrn2 lmc vfct bit Meaning when 0 is se...

Page 201: ...tting can be improved For high speed high precision cutting machines adjust so that a value equal to or higher than the standard value can be set When VIA is set lower than the standard value and set to a value differing between interpolation axes the roundness may worsen the circle may distort This is due to differences occurring in the position trackability between interpolation axes The distort...

Page 202: ...isturbance torque with the D A output and raise JL until the disturbance torque during acceleration deceleration is small until it cannot be observed Even when the torque offset is set and JL is an appropriate value if the axis has a large friction the frictional torque will remain in the estimated disturbance torque Judge the JL setting value with frictional torque remaining as the machine s load...

Page 203: ...torque will be approximately zero and the control accuracy may drop In this case the control accuracy can be improved by using the voltage non sensitive band compensation Note that this may cause vibration to increase while the motor is running No Abbrev Parameter name Explanation Setting range SV030 IVC Voltage non sensitive compensation When 100 is set the voltage equivalent to the logical non e...

Page 204: ...s to be changed in the direction to be compensated set LMC2 The compensation direction setting will be as shown below with the CW CCW setting in the NC parameter If only one direction is to be compensated set the side not to be compensated as 1 No Abbrev Parameter name Explanation Setting range SV016 LMC1 Lost motion compensation 1 Set the compensation value using the motor s stall current as a re...

Page 205: ... 0 With this setting 40 compensation will be carried out when the command reverses from the direction to the direction and when the command reverses from the direction to the direction Example Perform the final adjustment carrying out the CNC sampling measurement DBB measurement or actual cutting If the compensation amount is insufficient increase LMC1 or LMC2 by 5 at a time Note that if the setti...

Page 206: ...set for the torque offset TOF If there is a difference in the protrusion amount according to the direction make an adjustment with LMC2 Do not adjust with TOF Assume that the load current was 40 in the direction and 20 in the direction when JOG feed was carried out at approx F1000 The unbalance torque is as shown below so 30 is set for TOF 40 20 2 30 Example No Abbrev Parameter name Explanation Se...

Page 207: ...LMCD by 10ms at a time to find the timing that the protrusion and compensation position match Cutting direction After compensation Before timing delay compensation After timing delay compensation No Abbrev Parameter name Explanation Setting range SV039 LMCD Lost motion compensation timing Set this when the lost motion compensation timing doest not match Adjust by increasing the value by 10 at a ti...

Page 208: ...on compensation non sensitive band SV040 LMCT during feed forward control In this non sensitive band control overshooting of the set width or less is ignored The model position direction change point is correctly recognized and the LMC compensation is correctly executed This parameter is meaningless when feed forward control is not being carried out Adjustment method If the compensation timing dev...

Page 209: ... OVS1 setting value 3 If the compensation amount is to be changed in the direction to be compensated set the direction compensation value in OVS1 and the direction compensation value in OVS2 If only one direction is to be compensated set the side not to be compensated as 1 The compensation direction setting will be as reversed with the NC parameter CW CCW setting 2 Adjusting for feed forward contr...

Page 210: ... be performed in the direction of the command 1 to 100 Stall current SV042 OVS2 Overshooting compensation 2 Set this with SV031 OVS1 only when you wish to set the overshooting compensation amount to be different depending on the command directions Set to 0 as a standard 1 to 100 Stall current No Abbrev Parameter name Explanation Setting range F E D C B A 9 8 7 6 5 4 3 2 1 0 ovsn zeg bit Meaning wh...

Page 211: ...entional control 0 0 3000 200 200 3000 Time Time Speed command r min Current FB stall current Acceleration deceleration characteristics during SHG control No Abbrev Parameter name Setting ratio Setting example Explanation Setting range SV003 SV049 PGN1 PGN1sp Position loop gain 1 1 23 26 33 38 47 1 to 200 SV004 SV050 PGN2 PGN2sp Position loop gain 2 8 3 62 70 86 102 125 0 to 999 SV057 SV058 SHGC S...

Page 212: ... Acceleration feed forward gain means that the speed loop gain during acceleration deceleration is raised equivalently Thus the torque current command required during acceleration deceleration starts sooner The synchronization precision will improve if the FFC of the delayed side axis is raised between axes for which high precision synchronous control such as synchronous tapping control and superi...

Page 213: ...eak 3000 Inductive voltage compensation No Abbrev Parameter name Explanation Setting range SV047 EC Inductive voltage compensation gain Set the inductive voltage compensation gain Set to 100 as a standard If the current FB peak exceeds the current command peak lower the gain 0 to 200 POINT If the current FB peak becomes larger than the current command peak over compensation an overcurrent alarm 3A...

Page 214: ...ation from each speed No Abbr Parameter name Explanation Setting range SV055 EMGx Max gate off delay time after emergency stop Set the maximum delay time from when emergency stop is input to when READY ON is kept Normally set the value of SV056x1 1 fold For contactor control axis set the maximum value of all connected axes 0 to 20000 ms SV056 EMGt Deceleration time constant at emergency stop In th...

Page 215: ... resistor could burn so always eliminate the cause of the emergency stop before resuming operation 3 Deceleration control stop distance The stopping distance LEMG to stop the motor with deceleration control during an emergency stop can be approximated with the following expression Note that the value will be higher than this if the current is limited during deceleration Refer to section 3 2 3 2 Co...

Page 216: ...ing under all conditions To prevent the axis from dropping under all conditions take measures on the machine such as installing a balance unit 2 Function outline and parameter settings While stopped The drive unit enters the ready OFF state after the vertical axis drop prevention time SV048 has elapsed While moving Deceleration stop is carried out and the drive unit enters the ready OFF state afte...

Page 217: ...m dropping by delaying Ready OFF until the brake works when the emergency stop occurs Increase the setting by 100msec at a time and set the value where the axis does not drop 0 to 20000 ms SV055 EMGx Max gate off delay time after emergency stop Set the time from when emergency stop is input to when READY is forcibly turned OFF Normally set the same value as SV056 When using vertical axis drop prev...

Page 218: ... parameters F E D C B A 9 8 7 6 5 4 3 2 1 0 zup dis nfd2 nf3 nfd1 bit Meaning when 0 is set Meaning when 1 is set E zup Vertical axis pull up control stop Vertical axis pull up control start SV032 TOF Torque offset Set the unbalance torque for the vertical axis and slant axis The vertical axis pull up control compensation direction is determined by this parameter s sign Vertical axis pull up contr...

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Page 220: ...3 List of unit protection functions 10 4 10 3 1 List of alarms 10 4 10 3 2 List of warnings 10 6 10 4 Troubleshooting according to alarm and warning number 10 7 10 4 1 Alarms 10 7 10 4 2 Warning 10 18 10 4 3 Parameter No during initial parameter error 10 20 10 1 Downloaded from ManualsNet com search engine ...

Page 221: ...ccur 10 Is a load applied or removed 11 Has the drive unit been replaced parts replaced or emergency measures taken 12 How many years has the unit been operating 13 Is the power supply voltage normal Does the state change greatly according to the time band 37 flicker Alarm No F1 flicker F axis No Not lit 37 flicker Alarm No F1 flicker F axis No LED display during servo alarm Not lit F1 F axis No 9...

Page 222: ...ct Is the cable broken Check the conductivity with a tester Replace the cable The axis is not used the setting is for use inhibiting Is the axis setting rotary switch set to 7 to F Set correctly Is the connector CN1A CN1B disconnected Connect correctly Ab Initial communication with the CNC was not carried out Communication with CNC is incorrect Is the cable broken Check the conductivity with a tes...

Page 223: ... PR 2D Motor side detector Data error A data error was detected in the motor side detector Dynamic brakes PR 2F Motor side detector Communication error An error was detected in communication with the motor side detector Or the communication was interrupted Dynamic brakes PR 30 Over regeneration Over regeneration detection level became over 100 The regenerative resistor is overloaded Dynamic brakes...

Page 224: ...cessive error 1 Dynamic brakes NR 55 External emergency stop error There is no contactor shutoff command even after 30 seconds has passed since the external emergency stop was input Dynamic brakes NR 5F External contactor error A contact of the external contactor is welding Or the contactor fails to be ON during ready ON Deceleration control NR 88 Watchdog The system does not operate correctly Dyn...

Page 225: ...on level exceeded 80 Does not stop E1 Overload warning Overload detection level exceeded 80 Does not stop E4 Set parameter warning A parameter setting was outside the setting range Does not stop E6 Control axis detachment warning Control axis detachment was commanded E7 In NC emergency stop state Emergency stop was input from the CNC Deceleration control E9 Instantaneous power interruption warning...

Page 226: ...correct Cause of occurrence Investigation items Remedy 1 When using the 2 axis servo drive unit the same axis No is selected for the L and M axes Check the setting of the axis selection switch on the unit Set the correct axis No 0 1st axis 1 2nd axis Alarm No 12 Memory error 1 A CPU error or an internal memory error was detected during the power ON self check Cause of occurrence Investigation item...

Page 227: ...onment etc Example Ambient temperature noise grounding Improve the surrounding environment Example High temperature Check the cooling fan Incomplete grounding Add grounding measures 4 Drive unit input circuit is faulty Replace the drive unit 5 Detector is faulty Try connecting the drive unit and detector with another axis and check the repeatability Note Do not release the emergency stop in this c...

Page 228: ...stablish the zero point The machine operation will not be affected even if there is no battery as long as the power is not turned OFF 2 Detector cable was disconnected while power was OFF Did alarm 18 occur last time power was turned ON Correctly connect the detector cable and establish the zero point 3 Detector cable is broken Check the detector cable continuity with a tester Replace the cable an...

Page 229: ...onnected only to the drive unit to be driven Is one point grounding used Connect the motor FG wire to the drive unit and ground to one point with the drive unit 2 Carry out items for alarm No 18 Alarm No 30 Over regeneration Over regeneration detection level became over 100 The regenerative resistor is overloaded Cause of occurrence Investigation items Remedy 1 Regenerative resistor selection is i...

Page 230: ... power wire Check the insulation across the motor s power wire and FG Replace the motor s power wire 3 Drive unit is faulty Check the repeatability Does the alarm occur before READY ON If the alarm occurs before READY ON replace the drive unit 4 Ground fault in motor Check that there is no ground fault in the power cable Then without disconnecting the cannon plug check the insulation across the po...

Page 231: ...ted Check the connector connection CN1A CN1B Correctly connect 2 NC bus communication cable is broken Check the cable continuity Replace the cable Alarm No 37 Initial parameter error An incorrect parameter was detected among the parameters received from the CNC at the power ON This is displayed as S02 initial parameter error on the NC screen Error parameter No Cause of occurrence Investigation ite...

Page 232: ...in the power module has started its operation Cause of occurrence Investigation items Remedy Large amounts of cutting oil or dust etc are adhered 1 The fan is not rotating correct The rotation is slow Clean or replace the fan 2 The heat dissipating fins are dirty Cutting oil or dust etc is adhered and clogging the fins Clean the fins 3 Drive unit s ambient temperature is high The temperature excee...

Page 233: ... motor so that the unbalance torque is 60 or less 3 Motor load is large Was the overload alarm 50 forcibly reset by turning the drive unit power OFF Review the operation pattern Alarm No 50 Overload 1 Overload detection level became over 100 The motor or the drive unit is overloaded Cause of occurrence Investigation items Remedy 1 Machine resonance is occurring Is vibration noise heard Does the po...

Page 234: ... is not connected Is the wire connected to another axis motor Correctly connect 4 Detector is incorrectly connected Is the wire connected to another axis detector Correctly connect 5 Detector is faulty Move the axis and check the FB signal Replace the detector When using the absolute position system the zero point must be established again Alarm No 52 Excessive error 1 A difference between the act...

Page 235: ... sections shown below Supplement Alarm No 55 External emergency stop error There is no contactor shutoff command even after 30 seconds has passed since the external emergency stop was input Cause of occurrence Investigation items Remedy 1 An error occurred during main emergency stop Check the emergency stop input and sequence program Improve the emergency stop sequence 2 Parameters are incorrectly...

Page 236: ...oftware version was changed recently Try returning to the original software version 2 CPU peripheral circuit operation is incorrect Check for abnormalities in the unit s surrounding environment etc Example Ambient temperature noise grounding Improve the surrounding environment 3 Drive unit is faulty Check the repeatability Replace the drive unit Downloaded from ManualsNet com search engine ...

Page 237: ...tage that is supplied to the absolute position detector dropped The absolute position data is retained Cause of occurrence Investigation items Remedy 1 Battery is spent Measure the battery voltage Warning 9F occurs at 3V or less Replace the battery 2 The cable between the drive unit or battery unit is disconnected Check the cable connection Correctly connect 3 The battery connector inside drive un...

Page 238: ...nit Check whether an alarm is occurring in another drive unit Reset the alarm in the other drive unit 3 Emergency stop cannot be reset Check that the terminator or battery unit is connected and that the cable between the drive unit is not disconnected Correctly connect Warning No E9 Instantaneous power interruption warning The power was momentarily interrupted Cause of occurrence Investigation ite...

Page 239: ...te value is incorrect 2269 NC setting rapid The CNC system software may be illegal Turn the power ON again 2271 The CNC setting maximum cutting speed setting value is incorrect The CNC system software may be illegal Turn the power ON again NC setting clamp 2301 The following settings are overflowing Electronic gears Position loop gain Speed feedback SV001 SV002 SV003 SV018 SV019 SV020 SV049 2302 O...

Page 240: ...11 1 11 Inspection 11 1 Inspections 11 2 11 2 Service parts 11 2 Downloaded from ManualsNet com search engine ...

Page 241: ...ity is found Contact Mitsubishi branch or your dealer for repairs or part replacements Part name Standard replacement time Remarks Smoothing capacitor 10 years Cooling fan 10 000 to 30 000 hours 2 to 3 years Servo drive unit Battery 10 000 hours Bearings 20 000 to 30 000 hours Detector 20 000 to 30 000 hours Servomotor Oil seal V ring 5 000 hours The standard replacement time is a reference Even i...

Page 242: ...and assembly A1 2 Appendix 1 2 Cable connection diagram A1 4 Appendix 1 3 Connector outline dimension drawings A1 8 Appendix 1 4 Cable and connector assembly A1 14 Appendix 1 4 1 CM10 SP S plug connector A1 14 Appendix 1 4 2 CM10 AP S Angle Plug Connector A1 21 A1 1 Downloaded from ManualsNet com search engine ...

Page 243: ... heat resistant specifications cable Wire characteristics Wire type special order part Finish outer diameter Sheath material No of pairs Configura tion Conductive resistor Withstand voltage Insulation resistance Heat resistance temperature Flexibility 2 0 5mm2 100 strands 0 08mm 40 7 km or less BD20032 Compound 6 pair shielded cable Specification No Bangishi 16903 Revision No 3 Note 2 8 7mm PVC 4 ...

Page 244: ...ecting a flexible tube and running the signal cable through this tube is effective This is also an effective countermeasure for preventing the cable sheath from being cut or becoming worn due to cutting chips A cable clamp MS3057 is not installed on the detector side so be particularly careful of broken wires in applications involving bending and vibration Connector Supplier Tube Drive unit side I...

Page 245: ...cable SH21 cable connection diagram This is an actual connection diagram for the SH21 cable supplied by Mitsubishi Manufacture the cable as shown below The cable can be up to 30m long Connector 10120 3000VE Shell kit 10320 52F0 008 Connector 10120 3000VE Shell kit 10320 52F0 008 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 PE 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 PE Plate Downlo...

Page 246: ...tacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 For 15m or less 1 2 9 7 8 3 4 PE 8 5 3 4 6 7 1 2 10 P5 5V LG BT SD SD RQ RQ P5 5V LG BT SD SD RQ RQ SHD 0 5mm2 Case grounding 0 2mm2 0 5mm2 0 2mm2 0 2mm2 Servo motor detector side connector Plug CM10 SP10S M Straight CM10 AP10S M Angle Contact CM10 22SC Servo drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36...

Page 247: ...eptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 For 15m or less 1 2 9 7 8 3 4 PE 8 5 3 4 6 7 1 2 10 P5 5V LG BT SD SD RQ RQ P5 5V LG CNT BT SD SD RQ RQ SHD 0 5mm2 Case grounding 0 2mm2 0 5mm2 0 2mm2 0 2mm2 Servo motor detector side connector Plug CM10 SP10S M Straight CM10 AP10S M Angle Contact CM10 22SC Servo drive unit side connector 3M Receptacle 36210 0100PL Shell ...

Page 248: ...B Z Z SHD 0 5mm 2 0 5mm 2 0 2mm 2 Contact the detector manufacture for the details Note Contact the detector manufacture about whether to perform the P5V wiring or not Servo drive unit side connector 3M Receptacle 36210 0100JL Shell kit 36310 3200 008 Molex Connector set 54599 1019 Case grounding 0 2mm 2 0 2mm 2 Note This cable must be prepared by the user Downloaded from ManualsNet com search eng...

Page 249: ...ufacturer 3M Model Connector 10120 3000VE Shell kit 10320 52A0 008 Unit mm 22 0 39 0 33 3 23 8 12 7 14 0 12 0 10 0 Manufacturer 3M Model Connector 10120 6000EL Shell kit 10320 3210 000 Because this connector is an integrated molding part of the cable it is not an option setting in the connector set The terminal connector A TM also has the same outline Unit mm 20 9 29 7 33 0 42 0 11 5 Recommended m...

Page 250: ...onnector for CN31L CN31M CN30 drive unit Unit mm B A 29 10 16 x N 10 16 19 96 9 1 19 26 Dimension Model No of poles A B DK 5200M 04R 4 33 36 23 76 DK 5200M 06R 6 43 52 33 92 Manufacturer DDK Model For CN31L CN31M Housing DK 5200M 04R Contact DK 5RECSLP1 100 for AWG14 16 DK 5RECMLP1 100 for AWG10 12 For CN30 Housing DK 5200M 06R Contact DK 5RECSLP1 100 for AWG14 16 DK 5RECMLP1 100 for AWG10 12 Down...

Page 251: ...38 1 8 18UNEF 2B 34 13 69 5 1 20UNEF 2A 13 2 30 2 43 4 7 5 CE05 8A22 22SD B BAS CE05 8A22 23SD B BAS 1 3 8 18UNEF 2B 40 48 75 5 13 16 18UNEF 2A 16 3 33 3 49 6 7 5 Cable clamp Manufacturer DDK Moveable range of one side øE Cable clamp inside diameter H G 0 7 A V screw C 1 6 Bushing inside diameter øF D B 0 7 Unit mm Total length Outside dia Effective screw length Model Shell size A B C D E F G H In...

Page 252: ... B V screw O ring 7 85 or more Effective screw length D Spanner grip Unit mm Model L A B C D V W CE02 20BS S 35 35 10 9 17 8 31 6 1 0 05 0 25 0 0 38 1 8 18UNEF 2B 1 3 16 18UNEF 2A CE02 22BS S 35 36 5 10 9 17 8 32 4 1 1 4 18UNEF 2B 1 3 16 18UNEF 2A Angle back shell Manufacturer DDK Model CE 22BA S Unit mm øC L1 or less L2 or less R S W or more U A screw V screw O ring Unit mm Model Shell size Conne...

Page 253: ...K Model Plug CM10 SP10S M Unit mm φ21 φ18 9 51 4 Manufacturer DDK Model Plug CM10 AP10S M Unit mm 34 32 5 φ18 9 or less φ21 Note For the manufacturing method of CM10 series connector refer to the section Cable and connector assembly in Instruction Manual Downloaded from ManualsNet com search engine ...

Page 254: ...s A1 13 Connector for brake IP67 and EN standard compatible Straight Manufacturer DDK Model CM10 SP2S M Unit mm ø21 ø18 9 51 4 Angle Manufacturer DDK Model CM10 AP2S M Unit mm 34 32 5 ø18 9 or less ø21 Downloaded from ManualsNet com search engine ...

Page 255: ...he following dimensions Cable length Cable length after cutting CM10 SP S 35mm cable length 35mm cable length 2 Inserting parts Insert the clamp nut cable clamp bushing and back shell in to the cable Note Take care not to insert them upside down Cable clamp Cable Bushing Back shell Clamp nut 3 Stripping a cable Strip the cable to a length 20mm Strip the core wire to a length 6mm 20 Sheath 6 Core w...

Page 256: ... on it after soldering Note Take care not to stick out the core wire from the contact Take care to prevent solder from adhering to the edge of solder cup Connector name Applicable contact Applicable cable CM10 SP10S CM10 22SC S1 AWG20 or less CM10 SP2S CM10 22SC S2 AWG16 or less Solder A Contact Core wire Cable Detail A Drain wire Heat shrink tube Soldering drain wire Downloaded from ManualsNet co...

Page 257: ...and back shell is inserted Cable Insert Contact Housing Terminal No 10 only Grounding wire or drain wire Insert the contact so that the lance and the terminal number in the housing face the same direction However in case of CM10 SP2S insert the contact so that the lance and the terminal number in the housing face the opposite direction Terminal number Lance Contact Terminal number Lance Contact CM...

Page 258: ...on the back shell coupling To remove take the reverse steps Recommendation Adhesive 2 threads around the circumference Temporary tightening Back shell coupling Back shell Tightening guide Set Tightening guide Back shell wrench Tighten Back shell wrench 19 17 Referential dimensions for back shell tightening guide Back shell width 20 Thickness 10 Recommendation Tightening guide 357J 50494T Recommend...

Page 259: ... and Connector Specifications A1 18 7 Insert a busing and a cable clamp Insert the bushing and the cable clamp into the back shell Back shell Busing Cable clamp Cable Insert Downloaded from ManualsNet com search engine ...

Page 260: ...remove take the reverse steps Recommendation Adhesive 2 threads around the circumference Temporary tightening Set Tightening guide Torque wrench Tighten Clamp nut wrench 19 17 Referential dimensions for back shell tightening guide Back shell width 20 Thickness 10 Recommendation Tightening guide 357J 50494T Recommended jigs and tools Clamp nut wrench 357J 51334T Bit 357J 51345T Torque wrench CL6N x...

Page 261: ...onduit for takes care not to cable damage Plug connector Plug connector Plug connector 1 2 3 Conduit connector nipple Conduit connector Conduit connector Cable Conduit Conduit Saddle Protective cover rubber etc Recommended conduit Type VF Type SR Type FBN Type EM Type VFS Type SRK etc Recommended connector Recommended connector Applicable connector type Applicable cable range RCM103S CM10 SP10S S ...

Page 262: ...ble Cut the cable to the following dimensions Cable length Cable length after cutting CM10 AP S A cable length A cable length Product name A CM10 AP S S CM10 AP S M 40mm CM10 AP S L 55mm 2 Stripping a cable sheath Strip the cable sheath to the following dimensions A Sheath Core wire Product name A CM10 AP S S CM10 AP S M 30mm CM10 AP S L 45mm Downloaded from ManualsNet com search engine ...

Page 263: ...ck shell in to the cable Note Take care not to insert them upside down Cable clamp Cable Bushing Angle back shell Clamp nut Bend and insert the cable into angle back shell Cable Insert Angle back shell Bend 4 Stripping a cable Strip the core wire to a length 6mm Cable 6 Core wire Downloaded from ManualsNet com search engine ...

Page 264: ... on it after soldering Note Take care not to stick out the core wire from the contact Take care to prevent solder from adhering to the edge of solder cup Connector name Applicable contact Applicable cable CM10 AP10S CM10 22SC S1 AWG20 or less CM10 AP2S CM10 22SC S2 AWG16 or less Solder A Contact Core wire Cable Detail A Drain wire Heat shrink tube Soldering drain wire Downloaded from ManualsNet co...

Page 265: ...nd back shell is inserted Cable Insert Contact Housing Terminal No 10 only Grounding wire or drain wire Insert the contact so that the lance and the terminal number in the housing face the same direction However in case of CM 10 AP2S insert the contact so that the lance and the terminal number in the housing face the opposite direction Terminal number Lance Contact Terminal number Lance Contact CM...

Page 266: ...e reverse steps Recommendation Adhesive 2 threads around the circumference Temporary tightening Back shell coupling Tightening guide Set Tightening guide Torque wrench Tighten Angle back shell wrench 19 17 Referential dimensions for back shell tightening guide Back shell width 22 Thickness 10 or more Recommendation Tightening guide 357J 50508T Recommended jigs and tools Back shell wrench 357J 5133...

Page 267: ...le and Connector Specifications A1 26 8 Insert a busing and a cable clamp Insert the bushing and the cable clamp into the angle back shell Busing Cable clamp Cable Insert Downloaded from ManualsNet com search engine ...

Page 268: ... the clamp nut To remove take the reverse steps Recommendation Adhesive 2 treads around the circumference Temporary tightening Tightening guide Set Torque wrench Tighten 19 17 Referential dimensions for back shell tightening guide Back shell width 22 Thickness 10 or more Recommendation Tightening guide 357J 50508T Recommended jigs and tools Clamp nut wrench 357J 51334T Bit 357J 51345T Touque wrenc...

Page 269: ...nduit for takes care not to cable damage Plug connector Plug connector Plug connector 1 2 3 Conduit connector nipple Conduit connector Conduit connector Cable Conduit Conduit Saddle Protective cover rubber etc Recommended conduit Type VF Type SR Type FBN Type EM Type VFS Type SRK etc Recommended connector Recommended connector Applicable connector type Applicable cable range RCM103S CM10 SP10S S C...

Page 270: ... 2 1 Calculating the regenerative energy A2 5 Appendix 2 2 2 Calculating the positioning frequency A2 8 Appendix 2 3 Example of servo selection A2 9 Appendix 2 3 1 Motor selection calculation A2 9 Appendix 2 3 2 Regenerative resistor selection calculation A2 12 Appendix 2 3 3 Servo selection results A2 14 Appendix 2 4 Motor shaft conversion load torque A2 15 Appendix 2 5 Expressions for load inert...

Page 271: ...g the recommended value is impossible POINT 1 When selecting feed axis servomotors for NC unit machine tools place importance on the surface precision during machining To do this always select a servomotor with a load inertia ratio within the recommended value Select the lowest value possible within that range 2 Judge the load inertia ratio for the motor with brakes using the motor inertia of moto...

Page 272: ... Trms T1 2 t1 T2 2 t2 T3 2 t3 T4 2 t4 T5 2 t5 T6 2 t6 T7 2 t7 T8 2 t8 t0 2 2 Select a motor so that the continuous effective load torque Trms is 80 or less of the stall torque Tst Trms 0 8 Tst 2 3 The amount of acceleration torque Ta shown in tables 2 1 and 2 2 is the torque to accelerate the load inertia in a frictionless state It can be calculated by the expression 2 4 For linear acceleration de...

Page 273: ...xis load torque When operations 1 to 8 are for an unbalance axis calculate so that the following torques are required in each period Note that the forward speed shall be an upward movement Table 2 2 Load torques of unbalance axes Period Load torque calculation method Explanation 1 Amount of acceleration torque Kinetic friction torque Unbalance torque Normally the acceleration deceleration time con...

Page 274: ...gy consumed by the regenerative resistor is zero ER 0 ER 5 48 10 7 JL JM N2 Ec J 2 6 Motor reverse efficiency JL Motor inertia kg cm2 JM Load inertia kg cm2 N Motor speed r min Ec Unit charging energy J Example When a load with the same inertia as the motor is connected to the HF53 determine the regenerative energy to stop from the rated rotation speed Note that the drive unit is MDS R V1 20 in th...

Page 275: ...85 HF53 0 85 HF104 0 85 HF103 0 85 HF154 0 85 HF153 0 85 HF224 0 85 HF203 0 85 HF204 0 85 HF353 0 85 HF354 0 85 HF123 0 85 HF223 0 85 HF303 0 85 HF142 0 85 HF302 0 85 POINT The charging energy values apply when the unit input power voltage is 220V If the input voltage is higher the charging energy decreases and the regenerative energy increases Downloaded from ManualsNet com search engine ...

Page 276: ...charging energy J The regenerative energy per cycle ER is obtained using expression 2 9 using one reciprocation as one cycle ER ERU ERD J 2 9 Example Using a machine tool vertical axis driven by an HF153 motor reciprocation is carried out with F30000 at an acceleration deceleration time constant of 100ms for a distance of 200mm Obtain the regenerative energy er reciprocation operation in this case...

Page 277: ...GZG80 W26 OHMJ GZG200 W26 OHMJ GZG300 W20 OHMJ GZG400 W13 OHMJ GZG400 W8 OHMJ GZG200 W120 OHMJ 3 units connected in parallel GZG200 W39 OHMJ 3 units connected in parallel GZG300 W39 OHMJ 3 units connected in parallel GZG200 W20 OHMJ 3 units connected in parallel GZG300 W20 OHMJ 3 units connected in parallel GRZG400 2 OHMJ 4 units connected in serial Regenerative resistor unit type MR RB32 MR RB30 ...

Page 278: ...n Servomotor Deceleration ratio 2 3 500kg 10kg Primary side gear 1 6kg cm2 Ball screw Ø50 1000mm Fig 11 3 Z axis configuration Secondary side gear 8 1kg cm2 The selection calculation is carried out in order using the Z axis as an example 1 Obtaining the load inertia Calculate the motor shaft conversion load inertia separately for the rotation load and linear movement load Furthermore calculate the...

Page 279: ...oad torque TU W1 W2 g S 2 10 3 510 0 9 8 10 2 2 10 3 1 3 5 3 N m 3 Obtaining friction torque The friction torque is obtained from the moving object mass and friction coefficient Here the drive system efficiency is calculated as 1 Refer to section Appendix 2 4 Motor shaft conversion load torque TF F S 2 10 3 W g S 2 10 3 0 05 510 9 8 10 2 2 10 3 1 3 0 27 N m 4 Selecting the appropriate motor from t...

Page 280: ...s shown below Motor type Maximum torque N m Total inertia kg cm 2 Acceleration deceleration time constant ms Judgment HF103B 21 6 46 2 123 9 HF153B 35 3 52 2 72 3 HF203B 41 7 80 1 90 5 HF353B 59 8 116 9 86 9 6 Selecting the appropriate motor from the continuous characteristics Generally the motor is judged following the typical operation pattern Because the Z axis is the vertical axis here the mot...

Page 281: ... TU TF 25 2 5 3 0 27 30 2 N m Upward torque during dropping Ts The upward torque during dropping is obtained from the unbalance torque and friction torque Ts TU TF 5 3 0 27 5 6 N m Constant speed travel L Because the constant speed travel is not clearly described in the specifications the value used here is 200mm taking the axis stroke etc into consideration 2 Obtaining the regenerative energy Bec...

Page 282: ...50 500W PR 500 DP2 48 48 16 3 times Number of positioning times 32 6 times ER 1470 6 Because the number of times described above is the number of cycle operations for 1 vertical axis reciprocation the number of positioning times is 2 fold Thus it is apparent that the MR RB30 300W option resistor is required to satisfy the specified positioning frequency of 12 times min POINT With the vertical axis...

Page 283: ...traverse rate mm min 30000 30000 20000 Target acceleration deceleration time constant ms 120 120 100 Rapid traverse positioning frequency times min 12 12 12 Motor brake Without Without With Motor shaft conversion rotation load inertia kg cm 2 67 4 57 9 26 5 Motor shaft conversion linear movement load inertia kg cm 2 17 7 15 2 5 7 Motor shaft conversion total load inertia kg cm 2 85 1 73 1 32 2 Mot...

Page 284: ... that moves linearly mm min N Motor speed r min S Object movement amount per motor rotation mm Z1 Z2 Deceleration ratio Servomotor TLO Z1 Z2 TL TLO TF TLO TF Rotary movement W2 W1 1 n Servomotor Guide Counter weight Load When rising TL TU TF When lowering TL TU 2 TF TU TF Vertical movement V N W1 W2 g 2 103 W1 W2 g S 2 103 W1 W2 g S 2 103 1 TL Load torque N m TLO Load torque on load shaft N m TF M...

Page 285: ...ylinder axis cm a2 b2 3 JL Load inertia kg cm2 W Mass of cylinder kg a b R Left diagram cm N3 N1 N2 N1 JL Load inertia kg cm2 JA JB Inertia of load A B kg cm2 J11 J31 Inertia kg cm2 N1 N3 Each shaft s speed r min JL Load inertia kg cm2 W Mass of object that moves linearly kg N Motor speed r min V Speed of object that moves linearly mm min S Object movement amount per motor rotation mm V 10 1 2 N S...

Page 286: ...with European EC Directives Appendix 3 1 Compliance to EC Directives A3 2 Appendix 3 1 1 European EC Directives A3 2 Appendix 3 1 2 Cautions for EC Directive compliance A3 2 A3 1 Downloaded from ManualsNet com search engine ...

Page 287: ...rectives and Low voltage Directives Contact Mitsubishi or your dealer when required Appendix 3 1 2 Cautions for EC Directive compliance Use the Low voltage Directive compatible parts for the servo spindle drive and servo spindle motor In addition to the items described in this instruction manual observe the items described below 1 Configuration Insert a type B circuit breaker RCD in the power supp...

Page 288: ...the protective earth PE on the control panel 2 When connecting the earthing wire to the protective earth PE terminal do not tighten the wire terminals together Always connect one wire to one terminal PE terminal PE terminal 3 Select the earthing wire size in accordance with Table 1 of EN60204 1 5 Wiring 1 Always use crimp terminals with insulation tubes so that the connected wire does not contact ...

Page 289: ...ector is safely separated from the main circuit 4 Inspect the appearance before installing the unit Carry out a performance inspection of the final unit and save the inspection records P Mitsubishi CNC SV1 2 CSH21 24V power T S R Contactor Regenerative resistor unit Ground Main circuit Control circuit CN1A CN1A CN4 CN9 CN22 CN4 CN9 CN22 L1 L2 L3 C CN30 CN31L CN2L CN1B CN1B LU LV LW LU LV LW CN2M C...

Page 290: ... Shielding of the power supply input section A4 4 Appendix 4 5 Measures for various cables A4 5 Appendix 4 5 1 Measures for wiring in panel A4 5 Appendix 4 5 2 Measures for shield treatment A4 5 Appendix 4 5 3 Servo spindle motor power cable A4 6 Appendix 4 5 4 Servo spindle motor feedback cable A4 7 Appendix 4 6 EMC countermeasure parts A4 8 Appendix 4 6 1 Shield clamp fitting A4 8 Appendix 4 6 2...

Page 291: ...Emission Capacity to prevent output of obstructive noise that adversely affects external sources Immunity Capacity not to malfunction due to obstructive noise from external sources The details of each level are classified as Table 1 It is assumed that the Standards and test details required for a machine are about the same as these Table 1 Class Name Details Generic Standard Standards for determin...

Page 292: ... so take the following measures into consideration Door Control panel Operation board panel Appendix 4 4 1 Measures for control panel unit 1 Use metal for all materials configuring the panel 2 For the joining of the top plate and side plates etc mask the contact surface with paint and fix with welding or screws In either case keep the joining clearance to a max of 20cm for a better effect 3 Note t...

Page 293: ... 1 Always connect the operation board and indicator with an earthing wire 2 If the operation board panel has a door use an EMI gasket or conductive packing between the door and panel to provide electrical conductance in the same manner as the control panel 3 Connect the operation board panel and control panel with a sufficiently thick and short earthing wire Appendix 4 4 4 Shielding of the power s...

Page 294: ...the openings Device Device Device Device Noise Control panel Control panel 3 Connect the control device earthing terminal and earthing plate with a thick wire Take care to the leading of the wire Appendix 4 5 2 Measures for shield treatment Common items Use of shield clamp fittings is recommended for treating the shields The fittings are available as options so order as required Clamp the shield a...

Page 295: ...completely shielded and free from breaks 2 Earth the shield on both the control panel side and motor chassis side 3 Earth the shield with a metal P clip or U clip A cable clamp fitting can be used depending on the wire size 4 Directly earth the shield Do not solder the braided shield onto a wire and earth the end of the wire 5 When not using a shield cable for the power cable use a conventional ca...

Page 296: ... feed back cable of the servo motor to earth on NC side inside the control panel Mounting a ferrite core directly behind the unit connector is also effective in suppressing noise Control panel To drive unit Cannon connector Batch shield pair cable Feed back cable for servomotor Downloaded from ManualsNet com search engine ...

Page 297: ...ntact Mitsubishi if the earthing plate and clamp fitting set AERSBAN SET is required View of clamp section Outline drawing Peel the cable sheath at the clamp section Cable Cable Earthing plate Earthing plate Clamp fitting Fitting A B Clamp fitting 2 Ø5 hole Installation hole Unit mm Note 1 M4 screw Shield sheath Note 1 Screw hole for wiring to earthing plate in cabinet Note 2 The earthing plate th...

Page 298: ...CAT Series Shape and dimensions ZCAT type ZCAT B type ZCAT C type ZCAT A type Fig 2 Fig 1 Fig 3 Fig 4 Unit mm Part name Fig A B C D E Applicable cable outline Mass Recommended ferrite core ZCAT3035 1330 BK 1 1 39 34 13 30 13 max 63 ZCAT2035 0930 M BK 2 35 29 13 23 5 22 10 to 13 29 ZCAT2017 0930 M BK 3 21 17 9 20 28 5 9 max 12 ZCAT2749 0430 M BK 4 49 27 4 5 19 5 4 5 max 26 1 A fixing band is enclos...

Page 299: ... standards German Official Notice Vfg243 and EU Standards EN55011 Class B For input of power converter using advanced high speed power device such as IGBT MOS FET Specifications 250V series Part name HF3005A TM HF3010A TM HF3015A TM HF3020A TM HF3030A TM HF3040A TM HF3050A TM HF3060A TM HF3080A TM HF3100A TM HF3150A TM Rated voltage 250VAC Rated current 5A 10A 15A 20A 30A 40A 50A 60A 80A 100A 150A...

Page 300: ...500V Series Unit mm Dimension Model A B C HF3005A TM HF3010A TM HF3015A TM HF3020A TM 180 170 130 HF3030A TM HF3040A TM 260 155 140 HF3050A TM 170 HF3060A TM 290 190 230 HF3080A TM HF3100A TM 405 220 HF3150A TM 570 230 210 Downloaded from ManualsNet com search engine ...

Page 301: ...ne minute across terminal and case 2500VAC 100mA at 25 C 70 RH 4 Insulation resistance 500VDC across terminal and case 100M min at 25 C 70 RH 5 Leakage current 250V 60Hz 3 5 mA max 8 mA max 6 DC resistance 30 m max 11 m max 5 5 m max 3 5 m max 7 Temperature rise 30 C max 8 Working ambient temperature 25 C to 85 C 9 Working ambient humidity 30 to 95 RH non condensing 10 Storage ambient temperature ...

Page 302: ...Wire to 3 phase power supply Noise filter input terminal Noise filter output terminal Servo input terminal Wire from noise filter to servo Example of noise terminal voltage attenuation Noise terminal voltage dBuV EMI data for independent control panel with six axis servo unit mounted Noise terminal voltage EMI data for control panel noise filter MX13030 dBuV Output derating Current Ambient tempera...

Page 303: ... 67 E 13 16 F 10 13 G 177 179 H M4 screw M6 screw I 70 85 J Installation hole Unit mm M4 screw M6 screw K 195 200 Model MX13100 MX13150 A 130 165 B 90 110 C 20 27 5 D 115 150 5 E 37 5 57 5 F 18 23 G 174 176 H M6 screw M8 screw I 21 27 J 37 5 56 5 K 115 149 5 L 276 284 Unit mm Installation hole Installation hole Downloaded from ManualsNet com search engine ...

Page 304: ...details on the surge protector s characteristics and specifications 28 5 1 5 5 1 11 1 28 1 200 30 0 41 1 4 5 0 5 Outline dimension drawings Circuit diagram Unit mm 1 Black UL 1015 AWG16 2 Black 3 Black 41 1 28 1 200 30 0 5 5 1 28 5 1 11 1 4 5 0 5 200V R A V BXZ Series for protection between lines Part name Circuit voltage 50 60Hz Maximum tolerable circuit voltage Clamp voltage Surge withstand leve...

Page 305: ...250Vrms 275Vrms 560V 20 410V 20 1 5kV 2500A 5000A Note Refer to the manufacturer s catalog for details on the surge protector s characteristics and specifications etc LT C Series 500V Part name Circuit voltage 50 60Hz Maximum tolerable circuit voltage AC operation start voltage between line and earth AC operation start voltage between lines Voltage protection level Up Nominal discharge current 8 2...

Page 306: ...tection across phases Other device panel power supply etc Panel earth leakage breaker Input power Breaker AC reactor Transformer Grounding Grounding plate Factory power B A MC Contactor Breaker Breaker Power supply unit and drive unit Other device panel power supply etc 2 Surge protector Protection across each phase s grounding Installing the surge absorber CAUTION 1 The wires from the surge prote...

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Page 308: ... General Precaution A5 2 Appendix 5 2 2 Installation A5 2 Appendix 5 2 3 Short circuit ratings A5 2 Appendix 5 2 4 Peripheral devices A5 2 Appendix 5 2 5 Field Wiring Reference Table for Input and Output A5 2 Appendix 5 2 6 Motor Over Load Protection A5 2 Appendix 5 2 7 Flange of servo motor A5 2 Appendix 5 3 AC Servo Spindle System Connection A5 3 Downloaded from ManualsNet com search engine ...

Page 309: ...2 6040 NF30 30A 80A S N20 MDS R V2 6060 NF50 40A 80A S N25 MDS R V2 8040 NF50 40A 80A S N25 MDS R V2 8060 NF50 40A 80A S N25 MDS R V2 8080 NF50 40A 80A S N25 Notice For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes For installation in Canada branch circuit protection must be provided in accord...

Page 310: ...stop Regarding the connection of NC see the NC manual book Refer to specification manual BNP C3045 Enclosure side Machine side Servo motor Detector Servo motor Detector Battery unit or Terminator A TM CN9 CN31M CN30 CN31L Contactor Fuse or circuit breaker 3 phases 200 to 230Vac MC CB Note It recommends installing Power supply Relay Input AC DC Downloaded from ManualsNet com search engine ...

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Page 312: ...dix 6 1 3 Reference A6 4 Appendix 6 2 Issuing domestic law of the United State for primary lithium battery transportation A6 5 Appendix 6 2 1 Outline of regulation A6 5 Appendix 6 2 2 Target products A6 5 Appendix 6 2 3 Handling by user A6 5 Appendix 6 2 4 Reference A6 5 Appendix 6 3 Example of hazardous goods declaration list A6 6 A6 1 Downloaded from ManualsNet com search engine ...

Page 313: ...ng under Class 9 Mitsubishi type Type for arrangement Battery type Lithium metal content Application Battery class Outline dimension drawing MDS A BT 4 ER6 B4 11 2 6g For servo MDS A BT 6 ER6 B6 11 3 9g For servo MDS A BT 8 ER6 B8 11 5 2g For servo FCU6 BT4 D1 Combination of ER6 B4D 11 and ER6 2 6g 0 65g For NC servo Battery CR23500SE CJ5 Note1 CR23500SE CJ5 1 52g For NC M500 Battery cell For each...

Page 314: ...UN3091 for battery incorporated in a device or included Shipper and consignee s address and name Example of completing form Shipper information Consignee information b Preparation of shipping documents Declaration of dangerous goods Refer to the section Appendix 6 3 Example of hazardous goods declaration list 2 When packaged by user The user must follow UN Regulations when packing preparing for sh...

Page 315: ...ing UN packaging However the item must be packed prepared for shipping and labeled following the Packing Instruction 912 specified in the IATA DGR Dangerous Goods Regulation book Check with your shipping company for details on packing and transportation The outline of the Packing Instruction 912 is as follows All the items in the packing instructions for shipping the isolated lithium battery produ...

Page 316: ...on the exterior box Appendix 6 2 2 Target products All NC products for which the lithium batteries are used are subject to the regulation Refer to the table Appendix 6 1 1 Target products Appendix 6 2 3 Handling by user The Appendix 6 2 1 Outline of regulation described above is solely Mitsubishi s opinion The shipper must confirm orders of Appendix 6 2 4 Reference described below for transportati...

Page 317: ...a plenty of water for at least 15 minutes and then consult a doctor Ingestion If swallowed consult a doctor immediately 3 Fire fighting measure Appropriate fire extinguisher Dry sand dry chemical graphite powder or carbon dioxide gas Special fire fighting measure Keep the battery away from the fireplace to prevent fire spreading Protectors against fire Fire protection gloves eye face protector fac...

Page 318: ...mation As the chemical substance is stored in a sealed metal container the battery has no harmfulness ust for reference the table below describes the main substance of the battery J Lithium metal Acute toxicity No information Local effect Corrosive action in case of skin contact 9 Ecological information Mobility Persistence Decomposability Bio accumulation potential Ecological toxicity Not found 1...

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Page 320: ...A7 3 Appendix 7 1 4 Application for Exemption A7 4 Appendix 7 1 5 Mitsubishi NC Product Subject to Not Subject to CCC Certification A7 5 Appendix 7 2 Response to the China environment restrictions A7 6 Appendix 7 2 1 Outline of the law on the pollution prevention and control for electronic information products A7 6 Appendix 7 2 2 Response to the drive product for Mitsubishi NC A7 6 Appendix 7 2 3 ...

Page 321: ... set forth by the China Commission for Conformity Certification of Electrical Equipment CCEE on commodities distributed through China CCIB Certification and CCEE Certification were merged when China joined WTO November 2001 and were replaced by the China Compulsory Product Certification hereinafter CCC Certification monitored by the State General Administration of Quality Supervision Inspection an...

Page 322: ...draulic switches push button switches position limit switches micro gap switches temperature sensitive switches travel switches change over switches auto change over switches knife switches Other devices contactors motor starters indicator lights auxiliary contact assemblies master controllers A C Semiconductor motor controllers and starters Earth leakage protectors Fuses CNCA 01C 011 2001 Switch ...

Page 323: ...ce and repairs to the end user Or the spare parts for the service service and repairs of discontinued products j Products imported or manufactured for research and development testing or measurements k Other special situations The following documents must be prepared to apply for an exemption of the Import Commodity Safety and Quality License and CCC Certification 1 Formal Application a Relevant i...

Page 324: ...sed on the HS Codes used normally when exporting from Japan Note 2 Reference IEC Standards are used as the actual IEC Standards may not match the GB Standards in part depending on the model Whether or not the NC products are subject to CCC Certification was judged based on the following five items a Announcement 33 Issued by AQSIQ and CNCA in December 2001 b HS Codes for the products subject to CC...

Page 325: ...bjected product list electronic information product category note Radar device Communication device Radio TV device industry product Computer product Consumer electronics device Electronic measuring apparatus Electronics industry dedicated device Electronic parts Electronics device Electronics application product Electronics dedicated material 2 Second stage Suppressing the amount of contained sub...

Page 326: ... and cooling fan with the product life When disposing the product after using it properly obey each local laws and restrictions for collecting and recycling of the electronic information product 2 The names of contained six hazardous substances and the parts containing them The names of six substances contained in this product and the parts containing them are shown below Toxic hazardous substance...

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Page 328: ...A8 5 Appendix 8 5 Overload protection characteristics A8 17 Appendix 8 6 Magnetic brake characteristics A8 19 Appendix 8 7 Dynamic brake characteristics A8 20 Appendix 8 8 Cables and connectors A8 22 Appendix 8 8 1 List of cables and connectors A8 22 Appendix 8 8 2 Cable connection diagram A8 26 Appendix 8 8 3 Connector outline dimension drawings A8 28 Downloaded from ManualsNet com search engine ...

Page 329: ...one B With magnetic brakes HF low inertia series HF medium inertia series Rating 3000r min Rating 3000r min Sym bol Rated output Sym bol Rated output 44 0 4 kW 53 0 5 kW 74 0 75kW 103 1 0 kW 153 1 5 kW 203 2 0 kW 353 3 5 kW HF 1 2 3 4 Serial No Rated rotation speed Motor type Rated output MITSUBISHI SER No XXXXXXXXX DATE 03 9 SPEED 3000r min OUTPUT 1kW IEC34 1 1994 INPUT 3AC 123V 6 0A HF103S AC SE...

Page 330: ...a Motor side detector resolution A42 For high gain 100 000 pulse rev A47 For general use 100 000 pulse rev Structure Fully closed natural cooling Protection method IP67 Note 3 Ambient temperature Operation 0 to 40 C non freezing Storage 15 to 70 C non freezing Ambient humidity Operation 80 RH or less non condensing Storage 90 RH or less non condensing Atmosphere Indoors no direct sunlight no corro...

Page 331: ...range Torque N m 0 1000 2000 3000 Rotation speed r min Continuous operation range Torque N m 0 10 20 30 40 0 1000 2000 3000 Rotation speed r min Continuous operation range Short time operation range Torque N m 0 10 20 30 40 Short time operation range HF153 Compatible unit R V1 V2 40 HF153 Compatible unit R V1 V2 60 80 HF203 Compatible unit R V1 V2 40 0 10 20 40 50 0 1000 2000 3000 Rotation speed r...

Page 332: ... ø14h6 7 5 33 5 3 25 ø36 SC15307 5 A A 3 55 5 0 0 03 0 0 03 45º 4 ø6 6 mounting hole Use a hexagon socket bolt 88 5 90 54 ø100 ø118 ø14 Oil seal ø18 3 18 5 3 14 14 12 Plain washer 8 U nut M8 1 0 Taper 1 10 A A ø80h7 ø36 M8 1 0 screw 8 9 44 Servomotor type L KL HF44 128 61 HF74 164 97 Note 1 Use a friction coupling Spun ring etc to connect with the load A straight axis Note 2 Attach the cannon conn...

Page 333: ...connector CM10 R2P 81 5 67 5 5 A A 3 55 5 0 0 03 0 0 03 45º 4 ø6 6 mounting hole Use a hexagon socket bolt 88 5 90 54 ø100 ø118 ø14 Oil seal ø18 3 18 5 3 14 14 12 Plain washer 8 U nut M8 1 0 Taper 1 10 A A ø80h7 ø36 M8 1 0 screw 8 9 44 Servomotor type L KL HF44B 169 61 HF74B 205 97 Note 1 Use a friction coupling Spun ring etc to connect with the load A straight axis Note 2 Attach the cannon connec...

Page 334: ... 25 ø36 5 A A 3 55 5 0 0 03 0 0 03 45º 4 ø6 6 mounting hole Use a hexagon socket bolt 88 5 90 54 ø100 ø118 ø14 Oil seal ø18 3 18 5 3 14 14 12 Plain washer 8 U nut M8 1 0 Taper 1 10 A A ø80h7 ø36 M8 1 0 screw 8 9 44 Servomotor type L KL HF44 132 5 61 HF74 168 5 97 Note 1 Use a friction coupling Spun ring etc to connect with the load A straight axis Note 2 Attach the cannon connector facing downward...

Page 335: ... 5 33 5 3 25 ø36 81 5 72 5 A A 3 55 5 0 0 03 0 0 03 45º 4 ø6 6 mounting hole Use a hexagon socket bolt 88 5 90 54 ø100 ø118 ø14 Oil seal ø18 3 18 5 3 14 14 12 Plain washer 8 U nut M8 1 0 Taper 1 10 A A ø80h7 ø36 M8 1 0 screw 8 9 44 Servomotor type L KL HF44B 173 5 61 HF74B 209 5 97 Note 1 Use a friction coupling Spun ring etc to connect with the load A straight axis Note 2 Attach the cannon connec...

Page 336: ... 12 58 18 12 10 58 112 5 ø165 ø145 45º 130 4 ø9 mounting hole Use a hexagon socket bolt Tightening torque 23 to 30 N m U nut M10 1 25 ø110h7 ø22 28 25 A A 3 ø16 000 Plain washer 10 Taper 1 10 Oil seal S30457B 4 3 5 5 0 0 03 Servomotor type L KL HF53 120 57 8 HF103 142 79 8 HF153 164 101 8 Note 1 Use a friction coupling Spun ring etc to connect with the load Note 2 Attach the cannon connector facin...

Page 337: ...102A18 10P 79 9 69 39 5 58 18 12 10 58 112 5 ø165 ø145 45º 130 4 ø9 mounting hole Use a hexagon socket bolt Tightening torque 23 to 30 N m U nut M10 1 25 ø110h7 ø22 28 25 A A 3 ø16 000 Plain washer 10 Taper 1 10 Oil seal S30457B 4 3 5 5 0 0 03 Servomotor type L KL HF53B 158 57 8 HF103B 180 79 8 HF153B 202 101 8 Note 1 Use a friction coupling Spun ring etc to connect with the load Note 2 Attach the...

Page 338: ...58 18 12 10 58 112 5 ø165 ø145 45º 130 4 ø9 mounting hole Use a hexagon socket bolt Tightening torque 23 to 30 N m U nut M10 1 25 ø110h7 ø22 28 25 A A 3 ø16 000 Plain washer 10 Taper 1 10 Oil seal S30457B 4 3 5 5 0 0 03 Servomotor type L KL HF53 124 5 57 8 HF103 146 5 79 8 HF153 168 5 101 8 Note 1 Use a friction coupling Spun ring etc to connect with the load Note 2 Attach the cannon connector fac...

Page 339: ...102A18 10P 79 9 73 5 58 18 12 10 58 112 5 ø165 ø145 45º 130 4 ø9 mounting hole Use a hexagon socket bolt Tightening torque 23 to 30 N m U nut M10 1 25 ø110h7 ø22 28 25 A A 3 ø16 000 Plain washer 10 Taper 1 10 Oil seal S30457B 4 3 5 5 0 0 03 Servomotor type L KL HF53B 162 5 57 8 HF103B 184 5 79 8 HF153B 206 5 101 8 Note 1 Use a friction coupling Spun ring etc to connect with the load Note 2 Attach ...

Page 340: ...Attach the cannon connector facing downward to improve the splash proof performance HF203BS A47 Unit mm 82 MS3102A20 29P 185 79 39 5 3 75 81 5 19 5 79 8 140 9 ø230 ø200 45º 176 4 ø13 5 mounting hole Use a hexagon socket bolt Power connector Detector connector ø114 3 ø35 18 MS3102A22 22P 0 01 0 0 0 025 96 9 Brake connector CM10 R2P Note 1 Use a friction coupling Spun ring etc to connect with the lo...

Page 341: ...Attach the cannon connector facing downward to improve the splash proof performance HF203BS A42 Unit mm 82 MS3102A22 14P 189 5 79 44 3 75 81 5 21 5 79 8 140 9 ø230 ø200 45º 176 4 ø13 5 mounting hole Use a hexagon socket bolt Power connector Detector connector ø114 3 ø35 18 MS3102A22 22P 0 01 0 0 0 025 96 9 Brake connector CM10 R2P Note 1 Use a friction coupling Spun ring etc to connect with the lo...

Page 342: ...tach the cannon connector facing downward to improve the splash proof performance HF353BS A47 Unit mm 82 MS3102A20 29P 235 79 39 5 3 75 81 5 19 5 119 8 140 9 ø230 ø200 45º 176 4 ø13 5 mounting hole Use a hexagon socket bolt Power connector Detector connector ø114 3 ø35 18 MS3102A22 22P 0 01 0 0 0 025 68 5 96 9 Brake connector CM10 R2P Note 1 Use a friction coupling Spun ring etc to connect with th...

Page 343: ...ttach the cannon connector facing downward to improve the splash proof performance HF353BS A42 Unit mm 82 MS3102A22 14P 239 5 79 44 3 75 81 5 21 5 119 8 140 9 ø230 ø200 45º 176 4 ø13 5 mounting hole Use a hexagon socket bolt Power connector Detector connector ø114 3 ø35 18 MS3102A22 22P 0 01 0 0 0 025 73 96 9 Brake connector CM10 R2P Note 1 Use a friction coupling Spun ring etc to connect with the...

Page 344: ...haracteristics of the electronic thermal relay are shown below when standard parameters SV021 60 SV022 150 are set If overload operation over the electronic thermal relay protection curve shown below is carried out overload 1 alarm 50 will occur If the maximum torque is commanded continuously for one second or more due to a machine collision etc overload 2 alarm 51 will occur Downloaded from Manua...

Page 345: ...l Time s When rotating When stopped HF103 Overload protction characteristics 0 1 1 10 100 1000 10000 0 100 200 300 400 500 Current stall Time s When rotating When stopped 5 HF153 motor 6 HF203 motor HF153 Overload protection characteristics 0 1 1 10 100 1000 10000 0 100 200 300 400 500 Current stall Time s When rotating When stopped HF203 Overload protection characteristics 0 1 1 10 100 1000 10000...

Page 346: ...32 200 1000 Note 1 There is no manual release mechanism If handling is required such as during the machine core alignment work prepare a separate 24VDC power supply and electrically release a brake Note 2 These are the values added to the servomotor without a brake Note 3 This is the representative value for the initial attraction gap at 20 C Note 4 The brake gap will widen through brake lining we...

Page 347: ...hown in the following table Deceleration torque characteristics of a dynamic brake Max deceleration torque of a dynamic brake Motor type Stall torque N m Combination drive unit type Ndp r min Tdp N m MDS R V1 20 to 40 MDS R V2 2020 to 4040 1254 HF44 2 00 MDS R V2 6040 to 8040 1282 5 43 MDS R V1 20 to 40 MDS R V2 2020 to 4040 1254 HF74 3 00 MDS R V2 6040 to 8040 1369 5 43 MDS R V1 20 to 40 MDS R V2...

Page 348: ...e JM kg cm 2 Combination drive unit type A B HF44 MDS R V1 20 to 40 MDS R V2 2020 to 4040 0 67 10 9 3 14 10 3 2 6 MDS R V2 6040 to 8040 0 65 10 9 3 21 10 3 HF74 MDS R V1 20 to 40 MDS R V2 2020 to 4040 1 31 10 9 6 16 10 3 5 1 MDS R V2 6040 to 8040 1 20 10 9 6 73 10 3 HF53 MDS R V1 20 to 40 MDS R V2 2020 to 4040 5 62 10 9 3 85 10 3 6 1 MDS R V2 6040 to 8040 5 03 10 9 4 30 10 3 HF103 MDS R V1 20 to 4...

Page 349: ... 3 Motor power connector 4 Motor brake connector 2 Detector cable connector set 1 NC bus cable connector set 1 Servomotor 1 Servo drive unit MDS R V2 6 Drive unit Motor power connector 5 Drive unit Main circuit power connector 1 7 Drive unit Control power connector Relay terminal block MR J2CN3TM 1 2 B A 1 2 Pin No Signal A1 V A2 PE B1 U B2 W B A 1 2 3 Pin No Signal A1 P A2 C A3 PE B1 L1 B2 L2 B3 ...

Page 350: ...ctor MS3106A20 29S D190 Angle back shell CE 20BA S Clamp CE3057 12A 3 For CN2L CN2M 2 Detector cable for HF A42 IP67 compati ble Straight CNV2E 2P M indicates length m 2 3 4 5 7 10 15 20 25 30 Servo drive unit side connector Molex Connector set 54599 1019 or 3Ｍ Receptacle 36210 0100JL Shell kit 36310 3200 008 Servomotor detector side connector DDK Connector MS3106A22 14S D190 Straight back shell C...

Page 351: ...NE20 29L 10 Compliant cable range ø6 8 to ø10mm Servomotor detector side connector DDK Connector MS3106A20 29S D190 Angle back shell CE 20BA S Clamp CE3057 12A 3 2 Detector connector set for HF A42 IP67 compatible Straight CNE22 14S 10 Compliant cable range ø6 8 to ø10mm Servomotor detector side connector DDK Connector MS3106A22 14S D190 Straight back shell CE02 22BS S Clamp CE3057 12A 3 Angle CNE...

Page 352: ...aight PWCE22 22S Compliant cable range ø12 5 to ø16mm Servomotor side power supply connector DDK Plug CE05 6A22 22SD B BSS Clamp CE3057 12A 1 D256 Angle PWCE22 22L Compliant cable range ø12 5 to ø16mm Servomotor side power supply connector DDK Plug CE05 8A22 22SD B BAS Clamp CE3057 12A 1 D256 For motor brake 3 Brake connector set for HF44B 74B HF53B 103B 153B HF203B 353B IP67 compatible Straight B...

Page 353: ...ector 3M Receptacle 36210 0100JL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 For 15m or less 1 2 9 7 8 3 4 PE S R E H J K L N P5 5V LG BT SD SD RQ RQ P5 5V LG BT SD SD RQ RQ SHD 0 5mm 2 Case grounding 0 2mm 2 0 5mm 2 0 2mm 2 0 2mm 2 Servo motor detector side connector DDK Connector MS3106A22 14S D190 Clamp CE3057 12A 3 Straight back shell CE02 22BS S Right angle back shell CE22BA S Ser...

Page 354: ... 36210 0100JL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 For 15m or less 1 2 9 7 8 3 4 PE S R G M F A B C D N P5 5V LG BT SD SD RQ RQ P5 5V LG CONT BT SD SD RQ RQ SHD 0 5mm 2 Case grounding 0 2mm 2 0 5mm 2 0 2mm 2 0 2mm 2 Servo motor detector side connector DDK Connector MS3106A20 29S D190 Clamp CE3057 12A 3 Straight back shell CE02 20BS S Right angle back shell CE20BA S Servo drive u...

Page 355: ...D B BAS 1 1 8 18UNEF 2B 34 13 69 5 1 20UNEF 2A 13 2 30 2 43 4 7 5 CE05 8A22 22SD B BAS CE05 8A22 23SD B BAS 1 3 8 18UNEF 2B 40 48 75 5 13 16 18UNEF 2A 16 3 33 3 49 6 7 5 Cable clamp Manufacturer DDK Moveable range of one side øE Cable clamp inside diameter H G 0 7 A V screw C 1 6 Bushing inside diameter øF D B 0 7 Unit mm Total length Outside dia Effective screw length Model Shell size A B C D E F...

Page 356: ... screw O ring 7 85 or more Effective screw length D Spanner grip Unit mm Model L A B C D V W CE02 20BS S 35 35 10 9 17 8 31 6 1 1 8 18UNEF 2B 1 3 16 18UNEF 2A CE02 22BS S 35 36 5 10 9 17 8 32 4 1 1 4 18UNEF 2B 1 3 16 18UNEF 2A Angle back shell Manufacturer DDK Model CE 22BA S Unit mm øC L1 or less L2 or less R S W or more U A screw V screw O ring Unit mm Model Shell size Connection screw A Total l...

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Page 358: ...MJ were added The heat radiation countermeasures were revised The parameters SV001 SV002 SV017 SV018 SV019 SV020 SV025 and SV036 were revised The parameters SV089 and SV090 were added The troubleshooting 45 was revised The error parameter No 2269 and 2271 were added Appendix 1 Cable and Connector Specifications was revised Appendix 4 EMC Installation Guidelines was revised Appendix 6 Transportatio...

Page 359: ... 2810 PREMIERE PARKWAY SUITE 400 DULUTH GEORGIA 30097 U S A TEL 48 12 630 4700 FAX 48 12 630 4727 TEL 1 678 258 4500 FAX 1 678 258 4519 Poland Wroclaw Service Center Texas Service Satellites UL KOBIERZYCKA 23 52 315 WROCLAW POLAND GRAPEVINE TEXAS 76051 U S A TEL 48 71 333 77 53 FAX 48 71 333 77 53 TEL 1 817 251 7468 FAX 1 817 416 5000 FRIENDSWOOD TEXAS 77546 U S A Turkey Service Center TEL 1 832 5...

Page 360: ... GREAT CHINA INTERNATIONAL EXCHANGE SQUARE JINTIAN RD S UNIT NO 411 ALABAMG CORPORATE CENTER KM 25 WEST SERVICE ROAD FUTIAN DISTRICT SHENZHEN 518034 CHINA SOUTH SUPERHIGHWAY ALABAMG MUNTINLUPA METRO MANILA PHILIPPINES 1771 TEL 86 755 2399 8272 FAX 86 755 8218 4776 TEL 63 2 807 2416 FAX 63 2 807 2417 China Xiamen Service Dealer China Dongguan Service Dealer MITSUBISHI ELECTRIC AUTOMATION THAILAND C...

Page 361: ...on is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be reproduced in any form in part or in whole without written permission from Mitsubishi Electric Corporation COPYRIGHT 2004 2011 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED Downloaded from ManualsNet com search engine...

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