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Mitsubishi Electric FR-HC2, Instruction Manual, Page: 13 / 203

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Mitsubishi Electric FR-HC2 Instruction Manual Download Page 13

6

Pre-operation instructions

Checking peripheral devices

Peripheral devices

Always install the included peripheral devices. Check the model name of the each peripheral device.
For the 400V class peripheral devices, H is indicated in front of the model name.

FR-HC2-7.5K to 75K, FR-HC2-H7.5K to H220K

Terminal screws are enclosed for FR-HCB2-7.5K, 15K, FR-HCB2-H7.5K to H30K. (M5

 

 6)

FR-HC2-H280K to H560K

Instruction Manual

If you have any inquiry, or if damage is found on the product, please contact your sales representative.

Peripheral Device 

Model Name

Description

Quantity

FR-HC2-(H)

K

High power factor converter

1

FR-HCL21-(H)

K

Filter reactor 1

1

FR-HCL22-(H)

K

Filter reactor 2

1

FR-HCB2-(H)

K

Outside box 

1

Peripheral 

Device Model 

Name

Model Name of Consisting Parts

Description

Quantity

280K 400K 560K

FR-HC2-H

K

FR-HC2-H

K

High power factor converter

1

1

1

FR-HCL21-H

K FR-HCL21-H

K

Filter reactor 1

1

1

1

FR-HCL22-H

K FR-HCL22-H

K

Filter reactor 2

1

1

1

FR-HCC2-H

K

FR-HCC2-H

K Filter 

capacitor

1

2

3

MDA-1

filter capacitor alarm detector

—

2

3

FR-HCR2-H

K

0.96OHM BKO-CA1996H21

Inrush current limit resistor (without thermostat)

8

15

15

0.96OHM BKO-CA1996H31

Inrush current limit resistor (with thermostat)

1

3

3

FR-HCM2-H

K

1PH 630VA BKO-CA2001H06

MC power supply stepdown transformer 
(400V-200V)

1

1

1

S-N400FXYS AC200V 2A2B

Inrush current limit MC

—

3

3

S-N600FXYS AC210V 2A2B

Inrush current limit MC

1

—

—

SR-N4FX AC210V 4A

Buffer relay

1

2

2

TS-807BXC-5P

Terminal block

6

—

—

C152C481H21

Terminal block shorting conductor

6

—

—

C152C423H21

MC shorting conductor

—

6

6

MYQ4Z AC200/220

Mini relay for filter capacitor alarm detector

—

1

1

PYF14T

Mini relay terminal block

—

1

1

PYC-A1

Mini relay clip

—

2

2

M12

50 ZENNEJI

MC shorting conductor bolt (M12 

 50)

—

24

24

M12

MC shorting conductor nut (M12)

—

24

24

MIGAKI 12

MC shorting conductor washer (flat washer)

—

48

48

BANE 12

MC shorting conductor washer (spring washer)

—

24

24

SW-PW-P-NA M5 



12

Inrush current limit resistor screw (M5 

 12)

—

54

54

Fan cover fixing screws (7.5K, 15K)
Use the screws to tighten the fan cover so that
the cover will not open easily.

Eyebolt for hanging the converter 
(30K to 75K (200V class), 30K to 110K and 280K (400V class))

Model

Screw Size (mm) Quantity

FR-HC2-7.5K
FR-HC2-H7.5K, H15K

M4 



40

2

FR-HC2-15K

M4 



50

1

Model

Eyebolt Size Quantity

FR-HC2-30K, 55K
FR-HC2-H30K to H75K

M8

2

FR-HC2-75K
FR-HC2-H110K

M10

2

FR-HC2-H280K

M12

2

HC2.book  6 ページ  ２０１２年１１月１９日　月曜日　午前１０時５２分

Summary of Contents for FR-HC2

Page 1: ...TIONS OUTLINE HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600381ENG F 1211 MEE Printed in Japan Specifications subject to change without notice FR HC2 CONVERTER INSTRUCTION MANUAL F FR HC2 7 5K to 75K FR HC2 H7 5K to H560K High power factor converter PSCLR REGEN PWR P CPY DRIVE MODE SET STOP RESET MON ...

Page 2: ...lectric shock or be injured Setting dial and key operations must be performed with dry hands to prevent an electric shock Otherwise you may get an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock Do not change the cooling fan while power is ON It is dangerous to change the cooling fan while power is ON Do not tou...

Page 3: ...y other means Otherwise the electronic equipment used near the converter or the inverter may be affected When parameter clear or all parameter clear is performed the required parameters must be set again before starting operations because all parameters return to the initial value Before running a converter or an inverter which had been stored for a long period inspection and test operation must b...

Page 4: ...ion of peripheral devices 23 2 5 1 Installation of reactor 1 and reactor 2 23 2 5 2 Installation of the outside box FR HCB2 7 5K to 75K FR HCB2 H7 5K to H220K 24 2 5 3 Installation of filter capacitor FR HCC2 H280K to H560K 25 2 5 4 Installation of inrush current limit resistor FR HCR2 H280K to H560K 25 2 5 5 Installation of MC power supply stepdown transformer FR HCM2 H280K to H560K 26 2 6 Main c...

Page 5: ...68 3 2 Parameter unit FR PU07 parameter unit with battery pack FR PU07BB L 69 3 2 1 Parts identification of the parameter unit 69 3 2 2 Explanation of keys 69 3 2 3 Monitoring function 70 3 2 4 Function menu 71 3 3 Parameter list 73 3 4 Description of parameters 75 3 4 1 Displaying and hiding extended parameters Pr 0 75 3 4 2 Input frequency to converter Pr 1 Pr 2 75 3 4 3 Input terminal function ...

Page 6: ...tion EEPROM write selection Pr 342 116 3 4 27 Setting of the parameter unit and operation panel Pr 145 Pr 990 Pr 991 117 3 4 28 Terminal FM and AM calibration calibration parameter C0 Pr 900 C1 Pr 901 118 3 5 Parameter clear All parameter clear 120 3 6 Parameter copy and parameter verification 121 4 PROTECTIVE FUNCTIONS 123 4 1 Troubleshooting 124 4 2 Reset method of protective function 124 4 3 Li...

Page 7: ... FR HC21 Reactor 2 Filter reactor 2 FR HC22 Limit resistor Inrush current limit resistor FR HCR2 Stepdown transformer Stepdown transformer for power source of MCs Limit MC Inrush current limit MC Pr Parameter number Number assigned to function PU Operation panel or option parameter unit FR PU07 FR PU07BB FR PU07 Option parameter unit FR PU07 FR PU07BB PU operation Operation using the PU External o...

Page 8: ... OUTLINE for use of this product Always read the instructions before using the equipment 1 1 Pre operation instructions 2 1 2 Converter and peripheral devices 7 1 3 Precautions for selecting peripheral devices 8 HC2 book 1 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 9: ...as established to protect other consumers from these outgoing harmonics The all capacities and all models of the inverters used by the specific consumers became subject to the Harmonic Suppression Guideline for the Consumers Who Receive High voltage or Special High voltage hereafter referred to as Harmonic Suppression Guideline for Specific Consumers Harmonic suppression guideline for specific con...

Page 10: ...n DC side K33 1 8 Without a reactor on AC DC side K34 1 4 5 Self excitation three phase bridge With the converter K5 0 Received Power Voltage Reference Capacity 6 6kV 50kVA 22 33kV 300kVA 66kV or more 2000kVA Reactor 5th 7th 11th 13th 17th 19th 23rd 25th Not used 65 41 8 5 7 7 4 3 3 1 2 6 1 8 Used AC side 38 14 5 7 4 3 4 3 2 1 9 1 7 1 3 Used DC side 30 13 8 4 5 0 4 7 3 2 3 0 2 2 Used on AC DC side...

Page 11: ...67 196 110 357 179 10848 127 3254 1410 911 542 510 347 325 239 132 216 13091 153 3927 1702 1100 655 615 419 393 288 160 258 15636 183 4691 2033 1313 782 735 500 469 344 220 355 21515 252 6455 2797 1807 1076 1011 688 645 473 250 403 24424 286 7327 3175 2052 1221 1148 782 733 537 280 450 27273 319 8182 3545 2291 1364 1282 873 818 600 315 506 30667 359 9200 3987 2576 1533 1441 981 920 675 355 571 346...

Page 12: ...Represents the inverter capacity kW FR HC2 7 5 K Converter capacity Capacity plate Rating plate Operation panel FR DU07 CNV Front cover PU connector Control circuit terminal block Main circuit terminal block Charge lamp Lit when power is supplied to the main circuit Dedicated circuit board for HC2 Power lamp Lit when the control circuit R1 L11 S1 L21 is supplied with power Cooling fan Alarm lamp L...

Page 13: ...stor without thermostat 8 15 15 0 96OHM BKO CA1996H31 Inrush current limit resistor with thermostat 1 3 3 FR HCM2 H K 1PH 630VA BKO CA2001H06 MC power supply stepdown transformer 400V 200V 1 1 1 S N400FXYS AC200V 2A2B Inrush current limit MC 3 3 S N600FXYS AC210V 2A2B Inrush current limit MC 1 SR N4FX AC210V 4A Buffer relay 1 2 2 TS 807BXC 5P Terminal block 6 C152C481H21 Terminal block shorting co...

Page 14: ...ust be selected carefully since an inrush current flows in the converter at power ON Reactor 1 FR HCL21 Confirm that the capacity of the reactor is selected according to the capacity of the converter Reactor 2 FR HCL22 Confirm that the capacity of the reactor is selected according to the capacity of the converter R4S4T4 Devices connected to the output Do not install a power factor correction capac...

Page 15: ... which generate many noises for example magnetic contactors magnetic brakes many relays are installed near the converter the converter may malfunction because of the noises In that case the following measures must be taken Provide surge suppressors for the devices that generate many noises and suppress the noises Install data line filters to signal cables Ground earth the connection cable with a d...

Page 16: ...converter inverter and their I O cables as possible 3 Do not place the signal cables and power cables I O cables of the converter and inverter in parallel with each other and do not bundle them 4 Use shield cables for signal cables and power cables and place them in individual metal conduits to produce further effects 7 When the peripheral devices are connected to the same power supply line with t...

Page 17: ...X10 RES SD RDY SE R L1 S L2 T L3 U V W R1 L11 S1 L21 88R 88R 88S 88S FR BIF ROH SD MC R4 L14 R4 L14 S4 L24 S4 L24 T4 L34 T4 L34 R3 L13 R3 L13 S3 L23 S3 L23 T3 L33 T3 L33 R2 L12 R2 L12 S2 L22 S2 L22 T2 L32 T2 L32 R L1 S L2 T L3 R L1 S L2 T L3 SOF X1 X2 RES SD RSO CVO Y1 Y2 Y3 SE2 FM SD AM 5 A B C PC Line noise filter FR BLF RC5128 2 Line noise filter 1 FR BLF RC5128 2 or Radio noise filter FR BIF P...

Page 18: ...side during commercial power supply operation select the MC with class AC 3 rated current for the motor rated current Converter Model Moulded Case Circuit Breaker MCCB or Earth Leakage Circuit Breaker ELB NF NV type Magnetic Contactor MC FR HC2 7 5K 50A S N25 FR HC2 15K 75A S N50 FR HC2 30K 150A S N80 FR HC2 55K 300A S N180 FR HC2 75K 350A S N300 Converter Model Moulded Case Circuit Breaker MCCB o...

Page 19: ...Corporation Motor capacity kW Recommended fuse Fuse rating A Model Fuse holder 2 poles 0 1 5 6 900 CP GR 10 38 0005 US102 without fuse light melting indicator or US102I with fuse light melting indicator 0 2 10 6 900 CP GR 10 38 0010 0 4 16 6 900 CP GR 10 38 0016 0 75 20 6 900 CP GR 10 38 0020 1 5 25 6 900 CP GR 10 38 0025 2 2 50 6 9 URD 30 TTF 0050 3 7 63 6 9 URD 30 TTF 0063 5 5 100 6 9 URD 30 TTF...

Page 20: ...URD 30 TTF 0315 55 350 6 9 URD 30 TTF 0350 75 450 6 9 URD 30 TTF 0450 90 500 6 9 URD 30 TTF 0500 110 550 6 9 URD 31 TTF 0550 132 630 6 9 URD 31 TTF 0630 160 800 6 9 URD 31 TTF 0800 185 900 6 9 URD 32 TTF 0900 220 1000 6 9 URD 32 TTF 1000 or 6 9 URD 31 TTF 0630 2 in parallel 250 1250 6 9 URD 33 TTF 1250 or 6 9 URD 31 TTF 0700 2 in parallel 280 1400 6 9 URD 33 TTF 1400 or 6 9 URD 31 TTF 0800 2 in pa...

Page 21: ...ge current of noise filter on the converter input side lgm leakage currents of motor during commercial power supply operation 200V 60Hz 200V 60Hz 1 5 3 7 2 2 7 5 1522 11 37 30 55 45 5 5 18 5 0 1 0 2 0 3 0 5 0 7 1 0 2 0 0 20 40 60 80 100 120 2 3 5 5 5 8 1422 30 38 60 80 100 150 Motor capacity kW Example of leakage current of cable path per 1km during the commercial power supply operation when the C...

Page 22: ...tion 19 2 4 Protruding the heatsink 21 2 5 Installation of peripheral devices 23 2 6 Main circuit terminal specifications 27 2 7 Wiring of main circuit FR HC2 7 5K to 75K FR HC2 H7 5K to H220K 34 2 8 Wiring of main circuit FR HC2 H280K 41 2 9 Wiring of main circuit FR HC2 H400K H560K 47 2 10 Notes on earthing grounding 53 2 11 Compatible inverter for the high power factor converter 54 2 12 Wiring ...

Page 23: ...ion 1 Loosen the installation screws of the front cover 2 Pull the front cover toward you to remove by pushing an installation hook using left fixed hooks as supports Installation hook Front cover Front cover Front cover Front cover REGE N PWR P CPY DRIVE MON REGEN PWR P CPY DRIVE MON REGEN PWR P CPY DRIVE MON 1 Insert the two fixed hooks on the left side of the front cover into the sockets of the...

Page 24: ...ont cover 1 and remove the front cover 1 2 Loosen the installation screw of the front cover 2 3 Push the two installation hooks on the right to remove and pull the front cover toward you using the left fixed hooks as supports Front cover 2 Front cover 2 1 Insert the two fixed hooks on the left side of the front cover 2 into the sockets of the body 2 Using the fixed hooks as supports securely press...

Page 25: ...capacity plate of the front cover and the rating plate of the outside box Before reinstalling the front cover check the serial numbers to ensure that the cover removed is reinstalled to the outside box from where it was removed Front cover Front cover 1 Loosen the installation screws of the front cover 2 For removal pull off the front cover Front cover Front cover 1 Securely press the front cover ...

Page 26: ...r failure Installation on the enclosure REGEN PWR P C PY DRIVE MON Fix six points for 160K to 280K and eight points for 400K and 560K 7 5K 15K 30K or higher NOTE When encasing multiple converters install them in parallel as a cooling measure Install the converter vertically Refer to the clearance on the next page Vertical Direct sunlight High temperature high humidity Horizontal placement Mounting...

Page 27: ...using inverter failures When installing multiple inverters and converters full caution must be taken not to let the surrounding air temperature of the converters and inverters exceed the permissible value Avoid the temperature to exceed the value by providing ventilation and increasing the enclosure size etc Arrangement of multiple inverters and converters Heat generated in the converter is blown ...

Page 28: ...r the applicable heatsink protrusion attachments For a panel cut dimension drawing and an installation procedure of the heatsink protrusion attachment FR A7CN to the converter refer to a manual of heatsink protrusion attachment Heatsink protrusion attachments 2 4 2 Heatsink protrusion for 160K or higher 1 Enclosure cut Cut the enclosure according to the capacity of the converter Model Name Applica...

Page 29: ...ation frames on the top and bottom of the converter NOTE Protruding area contains a cooling fan so it cannot be used in the environment where water drops oil mist dust and other substances exist Foreign substances such as screws and dust must be prevented to enter in the converter or the cooling fan section Shift Shift Upper installation frame Lower installation frame Upper installation frame rear...

Page 30: ...nstall the reactor 1 FR HCL21 and the reactor 2 FR HCL22 on nonflammable material Direct installation on a flammable material will cause a fire 4 Environment Avoid places where the equipment is subjected to oil mist flammable gases fluff dust dirt etc Install the equipment in a clean place or protect them from suspended substances MODEL FR HCL21 XXX AC REACTOR SERIAL XXXXX MODEL FR HCL22 XXX AC RE...

Page 31: ...ectly on flammable material will cause a fire 3 Surrounding environment Avoid places where the equipment is subjected to oil mist flammable gases fluff dust dirt etc Install the equipment in a clean place or protect it from suspended substances 4 Installation Install the outside box FR HCB2 vertically NOTE Since the charged sections of the reactor 1 and the reactor 2 are uncovered fully protect th...

Page 32: ...install it on a vertical wall Install it on a mounting stand which can withstand its weight 5 Installation of filter capacitor alarm detector H400K H560K To install a filter capacitor alarm detector MDA 1 refer to the Instruction Manual appended to the filter capacitor alarm detector and perform the installation 2 5 4 Installation of inrush current limit resistor FR HCR2 H280K to H560K 1 Clearance...

Page 33: ...r generates heat leave sufficient space around it 2 Installation place Install the MC power supply stepdown transformer on nonflammable material Direct installation on a flammable material will cause a fire 3 Environment Avoid places where the equipment is subjected to oil mist flammable gases fluff dust dirt etc Install the equipment in a clean place or protect it from suspended substances 4 Inst...

Page 34: ...necting them to the commercial power supply the converter will be damaged R4 L14 S4 L24 T4 L34 Power input Connect them to the reactor 2 R1 L11 S1 L21 Power supply for control circuit These terminals are connected to the phase detection terminals R L1 and S L2 in the initial status To retain the fault display and fault output remove the jumpers cables and apply external power to these terminals P ...

Page 35: ...T L3 R4 L14 S4 L24 T4 L34 Screw size M6 0 2 4 㧛 5 㧛 6 㧛 Reactor 2 Inverter Power supply N P Charge lamp R1 L11 S1 L21 Screw size M4 Screw size M4 Screw size M8 Screw size M10 R L1 S L2 T L3 R4 L14 S4 L24 T4 L34 Screw size M6 Screw size M6 0 2 Power supply Reactor 2 Inverter N P Charge lamp R1 L11 S1 L21 Screw size M4 Screw size M12 Screw size M12 Screw size M4 R L1 S L2 T L3 R4 L14 S4 L24 T4 L34 S...

Page 36: ... R4 L14 T4 L34 N Screw size M4 Charge lamp Screw size M4 Screw size M6 Screw size M6 Screw size M6 Reactor 2 Power supply Inverter P R4 L14 S4 L24 T4 L34 R1 L11 S1 L21 R L1 S L2 T L3 N Screw size M4 Charge lamp Screw size M4 Screw size M8 Screw size M6 Screw size M6 Reactor 2 Power supply Inverter R L1 S L2 T L3 N P R1 L11 S1 L21 R4 L14 S4 L24 T4 L34 Screw size M4 Charge lamp Screw size M10 Screw ...

Page 37: ... T L3 Screw size M4 Charge lamp Screw size M4 Screw size M12 Reactor 2 Power supply Inverter Screw size M10 Screw size M10 R L1 S L2 T L3 R4 L14 S4 L24 T4 L34 R4 L14 S4 L24 T4 L34 N P N P R1 L11 S1 L21 Charge lamp Screw size M4 Screw size M4 Screw size M12 Screw size M10 Reactor 2 Inverter Power supply R4 L14 S4 L24 T4 L34 R4 L14 S4 L24 T4 L34 R L1 S L2 T L3 N P N P R1 L11 S1 L21 Charge lamp Screw...

Page 38: ...ndicated in parentheses Refer to page 53 for earthing grounding If a cable thinner than the recommended cable size is used it may not be protected by the DC fuse Refer to page 12 for the fuse selection Model Name Terminal Screw Size Tightening Torque N m Crimping Terminal Cable Size HIV etc mm2 AWG MCM PVC etc mm2 R4 L14 S4 L24 T4 L34 P N R4 L14 S4 L24 T4 L34 P N Earthing cable R4 L14 S4 L24 T4 L3...

Page 39: ...S2 L22 T2 L32 R3 L13 S3 L23 T3 L33 R2 L12 S2 L22 T2 L32 R3 L13 S3 L23 T3 L33 Earthing cable R2 L12 S2 L22 T2 L32 R3 L13 S3 L23 T3 L33 R2 L12 S2 L22 T2 L32 R3 L13 S3 L23 T3 L33 Earthing cable FR HCB2 H7 5K M5 2 5 5 5 5 3 5 3 5 12 4 4 FR HCB2 H15K M5 2 5 5 5 5 5 5 5 5 10 6 6 FR HCB2 H30K M5 2 5 22 5 22 14 4 16 16 FR HCB2 H55K M8 M6 7 8 4 4 60 8 60 22 1 35 25 FR HCB2 H75K M8 7 8 38 8 38 38 1 50 25 FR...

Page 40: ...continuous maximum permissible temperature of 70 C Assumes that the surrounding air temperature is 40 C or less and the wiring distance is 20m or less For the 55K or higher the recommended cable size is that of the cable XLPE cable with continuous maximum permissible temperature of 90 C Assumes that the surrounding air temperature is 40 C or less and wiring is performed in an enclosure Selection e...

Page 41: ...S4 L24 and T4 L34 input of the converter of the above diagram It will not operate properly Securely perform grounding earthing by using the grounding earthing terminal Installation of a fuse is recommended Refer to page 11 The MC power supply stepdown transformer is only equipped in the 400V class models Number Wiring Refer to page 1 Power supply and reactor 1 35 2 Reactor 1 and outside box 36 3 O...

Page 42: ...generate abnormal acoustic noise This acoustic noise is caused by the power supply fault and not by the damage of the converter Do not connect the DC reactor to the inverter when using a high power factor converter When using a sine wave filter with FR HC2 75K or higher select MT BSL HC as a reactor for the sine wave filter CAUTION Check the connection order of the reactor 1 and the reactor 2 Inco...

Page 43: ... terminal arrangement on 6 3 Outline dimensions refer to page 150 NOTE Because the reactor heats up install the reactor in a place where the outside box will be unaffected by heat Perform wiring where the wire sheath does not touch the reactor Do not remove or wire the whirl stop shown on the right diagram of the crimping terminals R2 L12 S2 L22 T2 L32 of FR HCB2 H160K and H220K Reactor 1 Outside ...

Page 44: ...3 L33 of FR HCB2 H160K and H220K Wiring example of 7 5K The terminal arrangement differs by capacity Check the terminal arrangement on 2 6 2 Terminal arrangement of the main circuit terminal refer to page 28 and 6 3 Outline dimensions refer to page 150 Outside box Reactor 2 R2 L12 S2 L22 T2 L32 R3 L13 S3 L23 T3 L33 R3 L13 S3 L23 T3 L33 R4 L14 S4 L24 T4 L34 Total wiring length 10m or less Outside b...

Page 45: ...r factor converter Converter FR HC2 Inverter P N P N X10 RES SD RDY RSO SE 3 1 2 Control circuit R4 L14 S4 L24 T4 L34 Installation of a fuse is recommended to avoid the damage to spread in case of an inverter failure Select a fuse according to the motor capacity When using a motor of which the capacity is smaller than the inverter capacity by two ranks or more select the fuse with the capacity tha...

Page 46: ...ectly the converter does not operate properly If the inverter is operated without connecting the terminals R S T of the converter to the power supply the converter will be damaged NOTE Refer to the Instruction Manual of the inverter and remove the jumpers across terminals R L1and R1 L11 and across terminals S L2 and S1 L21 on the inverter main circuit For the inverters equipped with the control ci...

Page 47: ...f 7 5K The terminal arrangement in the outside box differs by capacity Check the terminal arrangement on 6 3 Outline dimensions refer to page 150 Cable gauge 0 75 to 1 25mm2 Outside box Converter ROH1 ROH2 ROH SD 88R 88S 88R 88S Total wiring length 10m or less 1 2 3 R2 S2 T2 A2 A1 R1 L11 S1 L21 Converter P N 88R 88S A CVO RSO RDY NC NC NC SE NC NC NC B C NC AM PC PC Y1 PC Y2 SE SE SD SD SD FM 5 X1...

Page 48: ...2 and T L3 input of the Reactor 1 and 3 terminal R4 L14 S4 L24 and T4 L34 input of the converter of the above diagram It will not operate properly except for the inrush current limit MC Securely perform grounding earthing by using the grounding earthing terminal Installation of a fuse is recommended Refer to page 13 Number Wiring Refer to page 1 Power supply and reactor 1 43 2 Reactor 1 and reacto...

Page 49: ...oustic noise This acoustic noise is caused by the power supply fault and not by the damage of the converter Do not connect the DC reactor to the inverter when using a high power factor converter When using a sine wave filter with FR HC2 75K or higher select MT BSL HC as a reactor for the sine wave filter CAUTION Check the connection order of the reactor 1 and the reactor 2 Incorrect connection may...

Page 50: ...L32 Power supply Reactor 1 FR HCL21 H280K R2 L12 S2 L22 T2 L32 R L1 S L2 T L3 Reactor 2 FR HCL22 H280K R4 L14 S4 L24 T4 L34 R3 L13 S3 L23 T3 L33 Limit MC FR HCC2 H280K 1 Filter capacitor 2 3 Converter FR HC2 H280K thermostat output Limit resistor with thermostat 0 96OHM BKO CA1996H31 P N ROH SD To inverter R4 L14 S4 L24 T4 L34 Auxiliary contact for limit MCs NO contact 3 1 1 2 3 3 3 3 3 3 Inrush c...

Page 51: ...etween the reactor 1 and reactor 2 3 Connecting limit resistor thermostats to the converter Connect a limit resistor thermostat across the converter terminals ROH and SD 3 Wiring reactor 2 and converter Use the cable shown in the below table for the connection Cable gauge 60mm2 Wiring length 2m or less Cable gauge 200mm2 Total wiring length 10m or less Cable gauge 200mm2 Total wiring length 10m or...

Page 52: ...trol terminals to detect power supply phases of the power supply The voltage phases of the terminals R4 L14 S4 L24 and T4 L34 and the terminals R L1 S L2 and T L3 must be matched If these terminals are not connected correctly the converter does not operate properly If the inverter is operated without connecting the terminals R L1 S L2 and T L3 of the converter to the power supply the converter wil...

Page 53: ...nd remove the jumpers across terminals R L1 and R1 L11 and across terminals S L2 and S1 L21 in the inverter main circuit Always connect the power supply to the inverter It supplies power to the inverter s control power and large capacity cooling fan If not connected the inverter may come to a trip or be damaged Power supply Inverter control power supply R1 S1 MCCB Cable gauge 0 75 to 2mm2 R1 L11 S...

Page 54: ...rounding earthing by using the grounding earthing terminal Installation of a fuse is recommended Refer to page 11 Connect three sets consisting of one filter capacitor and one filter capacitor alarm detector for 560K For 560K install a set of three MCs to each phase Number Wiring Refer to page 1 Power supply and reactor 1 48 2 Reactor 1 and reactor 2 49 3 Reactor 2 and converter 50 4 Converter and...

Page 55: ...ge of the converter Do not connect the DC reactor to the inverter when using a high power factor converter When using a sine wave filter with FR HC2 75K or higher select MT BSL HC as a reactor for the sine wave filter CAUTION Check the connection order of the reactor 1 and the reactor 2 Incorrect connection may damage the converter and reactors Always connect the terminal RDY of the converter to t...

Page 56: ...H400K Limit MC1 Limit MC2 Limit MC3 1 Filter capacitors 2 Buffer relay for filter capacitor alarm detector Mini relay for filter capacitor alarm detector Auxiliary contact for limit MCs NO contact 3 Filter capacitor alarm detector NC contact 2 To inverter Reactor 1 FR HCL21 H560K 1 Filter capacitors 3 Buffer relay for filter capacitor alarm detector Mini relay for filter capacitor alarm detector R...

Page 57: ...sistors Use the cable shown in the below table for the connection of each phase between the reactor 1 and reactor 2 3 Connecting limit resistor thermostats to the converter Wire the limit resistor thermostats in series at R phase S phase and T phase so that the signals from the limit resistor thermostats are output into one line In the wiring also insert a mini relay so that the signal from the mi...

Page 58: ... control terminals to detect power supply phases of the power supply The voltage phases of the terminals R4 L14 S4 L24 and T4 L34 and the terminals R L1 S L2 and T L3 must be matched If these terminals are not connected correctly the converter does not operate properly If the inverter is operated without connecting the terminals R L1 S L2 and T L3 of the converter to the power supply the converter...

Page 59: ...n If not connected the inverter may come to a trip or be damaged Cable gauge 2mm2 Power supply Inverter control power supply R1 S1 MCCB R1 L11 S1 L21 Cable gauge 0 75 to 2mm2 ROH SD MC Small R L1 S L2 T L3 R L1 S L2 R5 L15 S5 L25 V1 AC410V V2 AC430V V3 AC470V MC1 MC2 MC3 MC Bu2 R2 L12 S2 L22 T2 L32 Power Supply Reactor 1 FR HCL21 H400K Stepdown transformer 1PH 630VA Filter capacitor alarm detector...

Page 60: ...ing to an iron structure frame and electric shock prevention type earthing grounding with the independent earthing grounding together b This converter must be earthed grounded Earthing Grounding must conform to the requirements of national and local safety regulations and electrical codes NEC section 250 IEC 536 class 1 and other applicable standards c Use the thickest possible earth ground cable ...

Page 61: ...high power factor converter 2 11 1 Applicable inverter capacity Refer to the table below for the compatible inverter capacities when connecting one inverter to a converter Other combinations are not applicable Compatible The converter can be used as a common converter or a regenerative converter but its harmonic suppression effect reduces Not compatible Not applicable Inverter capacity 2 2K or low...

Page 62: ...ies For the parameters and inverters not listed below refer to the Instruction Manual of the inverter Inverter series Pr 30 Regenerative function selection V F control Other than V F control Pr 19 Base frequency voltage Pr 83 Rated motor voltage FR A700 2 Rated motor voltage FR F700 P FR E700 0 Initial value 2 when the automatic restart after instantaneous power failure function is enabled FR F700...

Page 63: ...n terminal 6 1 2 4 6 8 10 3 5 7 9 11 12 INV1 INV2 INV3 INV4 INV5 INV6 Fuse Motor Motor 30kW 15kW 5 5kW 2 2kW 1 5kW 0 75kW Motor Motor Motor Motor 1 Wire gauge between FR HC2 and the junction terminal 1 is 100mm2 according to the FR HC2 capacity 2 Wire gauge between the junction terminal 1 and the inverter is 60mm2 because the inverter capacity is 30K 2nd inverter 3 Wire gauge between the junction ...

Page 64: ... A720 15K X10 RES SD A720 5 5K X10 RES SD A720 2 2K X10 RES SD A720 1 5K X10 RES SD A720 0 75K X10 RES SD INV1 INV2 INV3 INV4 INV5 INV6 For the control circuit wiring use shielded or twisted wires and separate the wire from the main circuit and high voltage circuits Keep the total wiring length within 30m HC2 book 57 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 65: ...are connected to stop the converter operation when overheating of the limit resistor becomes a concern and when a filter capacitor is faulty X1 Monitor switching FM and AM output or PU monitor display can be switched by a combination of ON OFF of X1 signal and X2 signal X2 SD Contact input common sink initial setting Common terminal for contact input terminal sink logic and terminal FM External tr...

Page 66: ...ltiple monitor items such as input current and bus voltage Not output during a converter reset The output signal is proportional to the magnitude of the corresponding monitoring item Monitor item can be switched by ON OFF of terminals X1 and X2 Permissible load current 2mA At rated input current of the converter 1440 pulses s Analog AM Analog signal output Output signal 0 to 10VDC Permissible load...

Page 67: ...control circuit terminal block These screws cannot be removed Slide down the standard control circuit terminal block to remove it 2 Change the jumper connector set to the sink logic SINK on the rear panel of the control circuit terminal block to the source logic SOURCE 3 Using care not to bend the pins of the converter s control circuit connector reinstall the control circuit terminal block and fi...

Page 68: ... inverter due to undesirable currents Source logic type Use terminal SD as a common terminal and perform wiring as shown below Do not connect terminal PC of the converter with the terminal 24V of the external power supply When using terminals PC and SD as a 24VDC power supply do not install an external power supply in parallel with the converter Doing so may cause a malfunction in the inverter due...

Page 69: ...minal for the open collector output terminal RDY RSO CVO Y1 Y2 The contact input circuit is isolated from the internal control circuit by photocoupler Terminal SE2 is a common terminal for the open collector output terminal Y3 The contact input circuit is isolated from the internal control circuit by photocoupler Do not connect anything to the free terminal NC of the control circuit CAUTION Do not...

Page 70: ...s to prevent a contact faults when using contact inputs since the control circuit input signals are micro currents Do not apply a voltage to the contact input terminals e g RES of the control circuit Always use relay coil lamp etc for fault output terminals A B C Wiring of the control circuit of the FR HC2 75K FR HC2 H110K or higher Separate the wiring of the control circuit away from the wiring o...

Page 71: ...ommunication operation computer link operation Using the PU connector you can perform communication operation from a personal computer etc When the PU connector is connected with a personal FA or other computer by a communication cable a user program can monitor the converter or read and write to parameters For further details refer to page 95 REMARKS Refer to the following when fabricating the ca...

Page 72: ...using the equipment 3 1 Operation panel FR DU07 CNV 66 3 2 Parameter unit FR PU07 parameter unit with battery pack FR PU07BB L 69 3 3 Parameter list 73 3 4 Description of parameters 75 3 5 Parameter clear All parameter clear 120 3 6 Parameter copy and parameter verification 121 HC2 book 65 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 73: ...CPY Flickers at the completion of parameter copy OFF at converter reset PWR Lit at power ON Power regenerative drive indicator DRIVE Lit during power driving REGEN Lit during regenerative driving DRIVE or REGEN flickers when a stop is made by turning SOF signal ON When Pr 8 is set to 0 initial setting Stop operation Used to stop the converter Fault can be reset when protective function is activate...

Page 74: ...onitor Parameter setting mode Input voltage monitor Bus voltage monitor Display the present setting Value change Parameter write is completed Parameter and a setting value flicker alternately Parameter clear All parameter clear Faults clear Parameter copy Example Operation for displaying faults history Past eight faults can be displayed The latest fault is ended by When no fault history exists is ...

Page 75: ...e digits or more including decimal places the fifth or later numerals can not be displayed nor set Display Operation 1 Screen at power ON The monitor display appears 2 Press to choose the parameter setting mode 3 Turn until Pr 3 appears 4 Press to read the currently set value initial value appears 5 Turn to change it to the set value 6 Press to set The parameter number read previously appears Flic...

Page 76: ...the cursor Hold down and press either of these keys to advance or return the display screen one page Does not function Does not function Stop command key Used to reset the converter when a fault occurs Used to write a set value in the setting mode Used as a clear key in the all parameter clear or fault history clear mode Used as a decimal point when entering numerical value Used as a parameter num...

Page 77: ...ation status of the converter STOP During the converter stop FWD During power drive REV During regenerative drive ALAR At fault occurrence d Operation mode indication EXT is always indicated e Unit indication The unit of the main monitor is indicated f Warning indication The following is indicated when the converter outputs a warning Nothing is indicated when there is no warning For the details re...

Page 78: ... its function is disabled 11 Option This function displays the option fitting states of the option connectors 1 and 2 12 FRCpy set The function can perform the parameter copy read write verification Bus voltage V Fault description The latest 8 faults are displayed Power supply frequency Hz Electronic thermal relay load factor Input power kW Cumulative power kW Cumulative energization time hr Nothi...

Page 79: ... Select Char Name 000 READ Decide Char WRITE DecideName 000 Overwrite area 1 WRITE Executing ESC Cancel Param Copy Reading Reading Completed 000 Area 1 to VFD WRITE Executing ESC Cancel Param Copy Writing Completed Please Reset 000 Verify Area 1 WRITE Executing ESC Cancel Param Copy Verifying Verifying Completed Although it is displayed as INV RESET it is resetting the converter 3 Pr List 4 Pr Cle...

Page 80: ...Input current detection signal delay time 0 to 10s 0 1s 0s 80 27 Input current detection signal retention time 0 to 10s 9999 0 1s 0 1s 80 28 Input current detection operation selection 0 1 1 0 80 29 Zero current detection level 0 to 220 0 1 5 80 30 Zero current detection time 0 to 1s 0 01s 0 5s 80 31 Life alarm status display 0 to 15 Read only 1 0 81 32 Inrush current limit circuit life display 0 ...

Page 81: ...200 1 100 95 83 Current control integral gain 0 to 200 1 100 95 117 PU communication station number 0 to 31 1 0 97 118 PU communication speed 48 96 192 384 1 192 97 119 PU communication stop bit length 0 1 10 11 1 1 97 120 PU communication parity check 0 1 2 1 2 97 121 Number of PU communication retries 0 to 10 9999 1 1 97 123 PU communication waiting time setting 0 to 150ms 9999 1ms 9999 97 124 P...

Page 82: ... be displayed REMARKS When a plug in option is connected to the converter the option parameters can also be read When reading the parameters using the communication option all parameters can be read regardless of the Pr 0 setting Pr 991 PU contrast adjustment is displayed as simple mode parameter when the parameter unit FR PU07 is mounted The following parameters indicate that the converter is ava...

Page 83: ...M can be switched by a combination of ON OFF of these signals Pr 50 Pr 52 Pr 54 86 2 X2 Monitor switching 3 RES Converter reset Turning ON this signal resets the converter 4 OH External thermal relay input The signal is input from the external thermal relay Turning ON the signal stops the converter operation E OHT Operation can be changed using Pr 9 Pr 9 5 ROH ROH inrush resistance overheat detect...

Page 84: ...nal OFF stops the converter operation NC contact 2 External signal NC contact CC Link communication NO contact 9 OH input selection 0 0 Turning the OH signal ON trips the converter NO contact 1 Turning the OH signal OFF trips the converter NC contact SOF Signal Input Status Converter Operation External terminal Virtual terminal for CC Link communication Pr 8 0 NO contact Pr 8 1 NC contact Pr 8 2 E...

Page 85: ...utput when an instantaneous power failure is detected Pr 57 89 7 107 Y7 Regenerative drive recognition Output at regenerative operation 8 108 THP Electronic thermal relay pre alarm Output when the electronic thermal relay cumulative value reaches 85 of the transistor protection thermal activation level Electronic thermal relay protection E THT activates when the value reaches 100 9 109 FAN Fan fau...

Page 86: ...uld be stable in the initial setting but adjust the following parameters when voltage fluctuation occurs due to the environment such as a voltage condition Parameter Number Name Initial Value Setting Range Description 22 Current limit level 150 0 to 220 Set the current level where the current limit operation starts during power driving 23 Current limit level regenerative 9999 0 to 220 Set the curr...

Page 87: ... 1 turning Y12 signal ON stops the output of the converter and displays the input current detection alarm E CDO When the trip occurs Y12 signal stays ON for the time set in Pr 27 with Pr 27 9999 setting and Y12 signal stays ON until a reset with Pr 27 9999 setting E CDO does not occur by setting Pr 28 1 while Y12 is ON Pr 28 setting becomes valid after Y12 signal turns OFF Set 12 positive logic or...

Page 88: ...ulated theoretically Parameter Number Name Initial Value Setting Range Description 31 Life alarm status display 0 0 to 15 Displays whether the control circuit capacitor cooling fan and each parts of the inrush current limit circuit has reached the life alarm output level or not Reading only 32 Inrush current limit circuit life display 100 0 to 100 Displays the deterioration degree of the inrush cu...

Page 89: ... set in Pr 34 has reached the time set in Pr 35 Maintenance timer alarm output set time 100h increments For the terminal used for Y15 signal set 15 positive logic or 115 negative logic to any of Pr 11 to Pr 16 output terminal function selection REMARKS When the converter is mounted with two or more cooling fans FN is displayed with one or more fans with speed of 50 or less NOTE For replacement of ...

Page 90: ...mber Name Initial Value Setting Range Description 36 Cooling fan operation selection 1 0 A cooling fan operates at power ON Cooling fan ON OFF control is invalid The cooling fan is always ON at power ON 1 Cooling fan ON OFF control is valid The fan is always ON while the converter is running During a stop the converter status is monitored and the fan switches ON OFF according to the temperature NO...

Page 91: ...rom the terminals FM and AM Parameter Number Name Initial value Setting range Description 45 AM output filter 0 01s 0 to 5s Set the output filter of terminal AM 49 Power supply frequency monitoring reference 60Hz 45Hz to 65Hz Set the full scale value when outputting the power supply frequency monitor value from terminal FM or AM 51 Input power monitoring reference Rated converter power 55K or lowe...

Page 92: ...A to be indicated as the full scale values on the meter 10VDC voltmeter connected between terminal AM and 5 Output voltage is proportional to each monitor Maximum output voltage is 10VDC 3 Terminal AM response adjustment Pr 45 Using Pr 45 the output voltage response of the terminal AM can be adjusted in the range of 0 to 5s Increasing the setting stabilizes the terminal AM output more but reduces ...

Page 93: ...l function selection 1234 1 to 3 5 6 7 21 1111 to 4444 Select the monitor output to terminal AM 52 DU PU main display data selection 1234 0 5 to 10 25 1111 to 4444 Select the monitor to be displayed on the operation panel and parameter unit Refer to the following table for monitor description 54 FM terminal function selection 1234 1 to 3 5 6 7 21 1111 to 4444 Select the monitor output to terminal ...

Page 94: ...uency to alarm display can be selected in sequence by When the operation panel FR DU07 CNV is used the displayed units are Hz V and A only and the others are not displayed The monitor set in Pr 52 is displayed in the second monitor position The input voltage monitor is changed Note that the input terminal status and the output terminal status are displayed in the third monitor bus voltage position...

Page 95: ... is 1000kW or less it is limited at 999kW Positive value no sign is displayed in the input power display on the communication option and FR PU07 during power driving and regenerative driving 5 Cumulative energization time monitor Pr 47 On the cumulative energization time monitor Pr 52 9 the energization time has been cumulated every hour since the shipment of the converter If the number of monitor...

Page 96: ...nput voltage monitor 4 Input power monitor X1 OFF ON OFF ON X2 OFF OFF ON ON Monitoring item 1 Input current monitor 2 Bus voltage monitor 3 Input voltage monitor 4 Input power monitor When an instantaneous power failure occurs the converter can restart at the power restoration Parameter Number Name Initial value Setting range Description 57 Restart selection 9999 0 Restarts at the power restorati...

Page 97: ...mple the number can be used As a unit number when multiple units are used As a pattern number for each operation application when multiple units are used As the year and month of introduction or inspection Parameter Number Name Initial value Setting range Description 58 Free parameter 1 9999 0 to 9999 Desired values can be input Data is held even if the converter power is turned OFF 59 Free parame...

Page 98: ...terminal function selection If a fault occurs the converter resets itself automatically to restart Fault activating retries can be also selected Parameter Number Name Initial value Setting range Description 65 Retry selection 0 0 to 4 A fault for retry can be selected Refer to the table in the next page 67 Number of retries at fault occurrence 0 0 No retry function 1 to 10 Set the number of retrie...

Page 99: ...sily visible places You can select the reset input acceptance disconnected PU FR DU07 CNV FR PU07 connector detection function and PU stop function Parameter Number Name Initial Value Setting Range Description 75 Reset selection disconnected PU detection PU stop selection 14 0 to 3 14 to 17 For the initial setting reset is always enabled without disconnected PU detection and with PU stop function ...

Page 100: ...he inverter being reset shuts off the output Also the cumulative value of the electronic thermal relay is cleared The reset key of the parameters is only valid when the converter is tripped independently of the Pr 75 setting NOTE When the PU has been disconnected since before power ON it is not judged as a fault To make a restart confirm that the PU is connected and then reset the converter When R...

Page 101: ... by misoperation Parameter Number Name Initial Value Setting Range Description 77 Parameter write selection 2 1 Parameter write is disabled 2 Parameter write is enabled regardless of operation status Pr 77 can always be set independently from the operation status Parameter write is disabled Read is enabled Parameter clear and all parameter clear cannot be performed either The parameters given on t...

Page 102: ...Setting Range Description 82 Current control proportional gain 100 0 to 200 Set the proportional gain for the current control Increasing the setting value reduces the current fluctuation caused by external disturbance 83 Current control integral gain 100 0 to 200 Set the integral gain for the current control Increasing the setting value shortens the recovery time from the current fluctuation cause...

Page 103: ...FR DU07 CNV Connection cable 1 RJ 45 connector 2 RJ 45 connector 2 Operation panel connector FR ADP option PU connector Converter Station 0 Computer RJ 45 connector 2 RS 232C connector RS 232C RS 485 converter RS 232C cable Maximum 15m Connection cable 1 Connection cable 1 Computer Side Terminals Send data Send data Receive data Receive data Description Frame ground Signal ground Clear to send Cle...

Page 104: ...munication speed The setting value 100 equals the communication speed For example if 192 is set the communication speed is 19200bps 119 PU communication stop bit length 1 Stop bit length Data length 0 1bit 8 bits 1 2 bits 10 1bit 7 bits 11 2 bits 120 PU communication parity check 2 0 Without parity check 1 With parity check at odd numbers 2 With parity check at even numbers 121 Number of PU commun...

Page 105: ... 117 Communication speed PU connector Selected among 4800 9600 19200 38400bps Pr 118 Control procedure Asynchronous Communication method Half duplex Communication Character system ASCII 7 bits or 8 bits can be selected Pr 119 Start bit 1bit Stop bit length 1 bit or 2 bits can be selected Pr 119 Parity check Check with even or odd parity or no check can be selected Pr 120 Error check Sum code check...

Page 106: ...t C Absent C With error Converter outputs 3 again Absent Absent F F In the communication request data from the computer to the converter 10ms or more is also required after no data error ACK Refer to page 101 Reply from the converter to the converter reset request can be selected Refer to page 106 Format Number of Characters 1 2 3 4 5 6 7 8 9 10 11 12 13 A ENQ Station number Instruction code Data ...

Page 107: ...ror code Format Number of Characters 1 2 3 4 C Without data error ACK Station number F With data error NAK Station number Indicate a control code Specify the station numbers between H00 and H1F stations 0 to 31 in hexadecimal Waiting time When Pr 123 Waiting time setting 9999 create a communication request data without waiting time in the data format The number of characters decreases by 1 CR LF c...

Page 108: ...CII Code Description STX H02 Start Of Text Start of data ETX H03 End Of Text End of data ENQ H05 Enquiry Communication request ACK H06 Acknowledge No data error detected LF H0A Line Feed CR H0D Carriage Return NAK H15 Negative Acknowledge Data error detected REMARKS When Pr 123 waiting time setting 9999 create the communication request data without waiting time in the data format The number of cha...

Page 109: ...ing the preceding data H6 H7 Character error The character received is invalid other than 0 to 9 A to F control code Does not accept the received data H8 H9 HA Mode error Parameter write was attempted in other than the computer link operation mode when the operation command source is not present or when parameter write is disabled Does not accept the received data HB Instruction code error The spe...

Page 110: ...a data communication error The converter does not trip For the terminal used for LF signal output set 98 positive logic or 198 negative logic to any of Pr 11 to Pr 16 output terminal function selection Computer Example PU connector communication Pr 121 1 initial value Example PU connector communication Pr 121 9999 Reception error Reception error Converter Converter Computer ENQ ACK NAK NAK LF OFF ...

Page 111: ...izeof DCB Structure size setting hDcb BaudRate 19200 Communication speed 19200bps hDcb ByteSize 8 Data length 8 bits hDcb Parity 2 Even parity hDcb StopBits 2 Stop bit 2 bits bRet SetCommState hCom hDcb Sets the changed communication data if bRet TRUE Makes a time out setting of COM1 port Get CommTimeouts hCom hTim Obtains the current time out value hTim WriteTotalTimeoutConstant 1000 Write time o...

Page 112: ...dous conditions Data communication is not started automatically but is made only once when the computer provides a communication request If communication is disabled during operation due to signal loss etc the converter inverter cannot be stopped Turn the RES signal ON or shut off the power supply to coast the motor to a stop and to stop the converter inverter operation If communication is broken ...

Page 113: ...Write HF3 2 digits A1 C D Fault record Read H74 to H77 H0000 to HFFFF Two latest fault records Refer to the fault data table page 108 4 digits B E D Converter status monitor expansion Read H79 The states of the output signals during power driving regenerative driving etc can be monitored Refer to page 108 for the details 4 digits B E D Converter status monitor Read H7A 2 digits B E1 D Converter re...

Page 114: ... H00 to H5B Refer to the instruction code page 188 and write and or read parameter values as required When setting Pr 100 and later link parameter extended setting must be set 4 digits B E D Write H80 to HDB 4 digits A C D Link parameter extended setting Read H7F Parameter description is changed according to the H00 to H09 setting For details of the settings refer to the instruction code page 188 ...

Page 115: ...b2 Regenerative driving b3 RSO converter reset b4 Y1 overload b5 Y2 power supply phase detecting b6 CVO converter running b7 88R input contactor control b8 ABC fault b9 b10 b11 b12 b13 b14 b15 Fault occurrence Data Description Increments H01 Input current 0 01A 0 1A H02 Input voltage 0 1V H03 Bus voltage 0 1V H05 Power supply frequency 0 01Hz H06 Electronic thermal relay load factor 0 1 H07 Input ...

Page 116: ...mmunication cannot be performed properly REMARKS Set consecutive numbers for the station numbers Do not skip a number in sequence like station number 1 station number 2 station number 4 The station number does not have to match with the physical connection sequence There is no problem with having the physical connection sequence like station number 1 station number 3 station number 4 station numbe...

Page 117: ...mes valid after converter reset Refer to page 124 for the converter reset Device No Signal Device No Signal RYn0 Not used RXn0 Not used RYn1 Not used RXn1 Not used RYn2 Converter stop terminal SOF function RXn2 Converter ready inverter run enable signal RYn3 Monitor switching terminal X1 function RXn3 Converter reset terminal RSO function RYn4 Monitor switching terminal X2 function RXn4 During con...

Page 118: ... monitor value RWwn 2 H00 arbitrary Instruction Code RWrn 2 Reply code RWwn 3 Write data RWrn 3 Read data Device No Description Device No Description Upper 8 Bits Lower 8 Bits Upper 8 Bits Lower 8 Bits RWwn Monitor code 2 Monitor code 1 RWrn First monitor value RWwn 1 Not used RWrn 1 Second monitor value RWwn 2 Link parameter extended setting Instruction code RWrn 2 Reply code H00 RWwn 3 Write dat...

Page 119: ...ction code set in RWw2 The instruction code execution completion signal RXF turns ON after the instruction code execution is completed When an instruction code execution error occurs a value other than 0 is set in the reply code RWr2 RY1A Error reset request flag Turning ON the error reset request flag at a converter fault resets the converter and turns OFF the error status flag RX1A Device No Sig...

Page 120: ...ster Set 0 when the write data is not required RWw4 Monitor code 3 Set the monitor code of the monitoring item Turning ON the RYC signal after setting this register sets the monitor data to RWr indicates a register number RWr4 to 7 RWw5 Monitor code 4 RWw6 Monitor code 5 RWw7 Monitor code 6 Device No Remote register Description RWr0 First monitor value Turning ON the RYC signal sets the monitor va...

Page 121: ...to the initial settings Whether to clear communication parameters or not can be selected according to the data Clear Not clear Refer to page 188 for parameter clear all clear and communication parameters When clear is performed with H9696 or H9966 communication related parameter settings also return to the initial values When resuming the operation set the parameters again Performing clear will cl...

Page 122: ...n error in the CC Link communication can be selected Parameter Number Name Initial value Setting range Description 500 Communication error execution waiting time 0s 0 to 999 8s Set the waiting time for the communication error output after a communication line error occurrence 501 Communication error occurrence count display 0 0 Displays the cumulative count of communication error occurrences Write...

Page 123: ...ed E OP3 kept lit Kept output 3 Operation continues Normal indication Not output Communication option 0 initial value 3 Operation kept stopped E 3 kept lit Kept output REMARKS Communication line error E OP3 fault data HA3 is an error that occurs on the communication line Communication option error E 3 fault data HF3 is an error that occurs in the communication circuit inside the option Fault outpu...

Page 124: ...eter unit FR PU07 can be performed Decreasing the Pr 991 setting value makes the contrast light Pr 991 is displayed as a simple mode parameter only when the parameter unit FR PU07 is mounted Setting of the operation panel and parameter unit can be changed Parameter Number Name Initial Value Setting Range Description 145 PU display language selection 0 0 Japanese 1 English 2 German 3 French 4 Spani...

Page 125: ...Refer to the monitor description list page 86 and set Pr 54 When you selected a monitor that needs full scale setting Pr 54 1 to 3 5 7 preset voltage or current that outputs 1440 pulses s signal using Pr 49 Pr 51 Pr 53 Pr 55 and Pr 56 At 1440 pulses s the meter generally deflects to full scale By using the operation panel or parameter unit you can calibrate terminal FM and AM to full scale deflect...

Page 126: ...t voltage is 10VDC REMARKS When outputting a signal such as input current which cannot be adjusted to 100 easily by an operation set Pr 50 21 reference voltage output for the calibration 10VDC is output from the terminal AM REMARKS Calibration can be performed during operation AM Converter DC10V 5 Display Operation 1 Confirm the operation status indicator and operation mode indicator 2 Press to ch...

Page 127: ...clear the converter starts with the initial parameter settings Parameter clear All parameter clear Parameter clear All parameter clear Display Operation 1 Screen at power ON The monitor display appears 2 Press to choose the parameter setting mode 3 Turn until appears 4 Press to read the currently set value initial value appears 5 Turn to change it to the setting value 6 Press to set The parameter ...

Page 128: ...he converter after a parameter copy is completed Parameter settings can be copied to multiple converters 3 Turn until parameter copy appears 4 Press to read the currently set value initial value appears 5 Turn to change it to the setting value 6 Press to copy the source parameters to the operation panel 7 Connect the operation panel to the copy destination converter 8 After performing the steps 2 ...

Page 129: ...verified model error appears 55K or lower 75K or higher Pr 989 Setting 10 100 1 Move the operation panel to the converter to be verified 2 Screen at power ON The monitor display appears 3 Press to choose the parameter setting mode 5 Press to read the currently set value initial value appears 6 Turn to change it to the set value parameter copy verification mode 7 Press to read the parameter setting...

Page 130: ...uipment 4 1 Troubleshooting 124 4 2 Reset method of protective function 124 4 3 List of fault and alarm indications 125 4 4 Causes and corrective actions 126 4 5 Correspondences between digital and actual characters 133 4 6 Check and clear of the faults history 134 4 7 Check first when you have a trouble 136 HC2 book 123 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 131: ...V and parameter unit FR PU07 is displayed The converter continues its operation 2 Warning The converter continues its operation even when a warning is displayed However failure to take appropriate measures will lead to a fault 3 Alarm The converter continues its operation You can also output an alarm signal by making parameter setting 4 Fault When a fault occurs the converter trips and a fault sig...

Page 132: ...relay function 129 E FIN Fin overheat 129 E IPF Instantaneous power failure 129 E UVT Undervoltage 129 E ILF Input phase loss 130 E OHT External thermal relay operation 130 E 2 HC2 dedicated board disconnection 130 E 3 Option fault 130 E OP3 Communication option fault 130 E PE Parameter storage device fault 131 E PE2 Parameter storage device fault 131 E PUE PU disconnection 131 E RET Retry count e...

Page 133: ...ng Operation Panel Indication rE1 Name Parameter read error Description When a failure occurs at the operation panel side EEPROM while reading copied parameters Checkpoint Corrective action Perform parameter copy again Refer to page 121 Failure of the operation panel FR DU07 CNV might be the cause Please contact your sales representative Operation Panel Indication rE2 Name Parameter write error De...

Page 134: ...verload signal detection Description Appears when the current limit function of the converter activates Checkpoint Check if the acceleration deceleration time of the inverter is too short Check that the load is not too heavy Are there any failure in peripheral devices Check that the Pr 22 Current limit level setting is appropriate Refer to page 79 Corrective action Set the acceleration deceleratio...

Page 135: ...ase Operation Panel Indication SL FR PU07 SL Name Power supply not detected Description Appears when the power supply detection ends incompletely at a power failure Appears at the power ON of the control circuit when using separate power sources for the control circuit power source and for the main circuit power source It is not a fault Checkpoint Check the power source and the wiring Check the wi...

Page 136: ...erature Check for heatsink clogging Check that the cooling fan is not stopped Check that is not displayed on the operation panel Corrective action Set the surrounding air temperature to within the specifications Clean the heatsink Replace the cooling fan Operation Panel Indication E IPF FR PU07 Inst Pwr Loss Name Instantaneous power failure Description When a power failure occurs or when power inp...

Page 137: ...re devices producing excess electrical noises around the converter If the problem still persists after taking the above measure please contact your sales representative Operation panel indication E 3 FR PU07 Fault 3 Name Option fault Description Stops the converter operation if a contact fault or the like of the connector between the converter and communication option occurs Appears when the switc...

Page 138: ...stall FR DU07 CNV or the parameter unit FR PU07 securely Operation Panel Indication E RET FR PU07 Retry No Over Name Retry count excess Description If operation cannot be resumed properly within the number of retries set this function stops the converter operation This function is available only when Pr 67 Number of retries at fault occurrence is set When the initial value Pr 67 0 is set this prot...

Page 139: ...etect level Name Input current detection value exceeded Description Stops the converter operation when the input current exceeds Pr 25 Input current detection level setting This function is available when 1 is set to Pr 28 Input current detection operation selection When the initial value Pr 28 0 is set this protective function is not available Checkpoint Check the settings of Pr 25 Input current ...

Page 140: ... the operation panel Operation Panel Indication E 13 FR PU07 Fault 13 Name Internal circuit fault Description Stops the converter operation when an internal circuit fault occurs Corrective action Please contact your sales representative NOTE If faults other than the above appear contact your sales representative Actual Digital 0 1 2 3 4 5 6 7 8 9 Actual Digital A B C E F G H I J L D Actual Digital...

Page 141: ...t Input voltage Bus voltage Monitor frequency setting Operation panel is used for operation Faults history Operation for displaying faults history Eight past faults can be displayed with the setting dial The latest fault is ended by When no fault exists is displayed Flickering Flickering Faults history number The number of past faults is displayed Press the setting dial Press the setting dial Pres...

Page 142: ...ose the parameter setting mode 3 Turn until faults history clear appears 4 Press to read the currently set value initial value appears 5 Turn to change it to the setting value 6 Press to set Press to show the setting again Press twice to show the next parameter Press to read another parameter Display The parameter number previously read appears Flicker Faults history clear complete HC2 book 135 ペー...

Page 143: ...nnection Check if the connection is performed correctly Check if the main circuit terminals R4 L14 S4 L24 and T4 L34 are wired correctly Reactor heats up abnormally Check the connection Check if the order of the reactor 1 and the reactor 2 is correct Unable to run the inverter Check the setting Check if the parameter setting of the inverter is correct Parameter setting method differs by the invite...

Page 144: ...chapter provides the MAINTENANCE AND INSPECTION of this product Always read the instructions before using the equipment 5 1 Inspection items 138 5 2 Measurement of main circuit voltages currents and powers 145 HC2 book 137 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 145: ...a tester etc 5 1 Inspection items 5 1 1 Daily inspection Basically check for the following faults during operation 1 Improper installation environment 2 Cooling system fault 3 Abnormal vibration abnormal noise 4 Abnormal overheat discoloration 5 1 2 Periodic inspection Check the areas inaccessible during operation and requiring periodic inspection Consult us for periodic inspection 1 Check for coo...

Page 146: ... device and contact the manufacturer Terminal block Check for a damage Stop the device and contact the manufacturer Smoothing aluminum electrolytic capacitor 1 Check for liquid leakage Contact the manufacturer 2 Check for safety valve projection and bulge Contact the manufacturer 3 Visual check Relay Contactor Check that the operation is normal and no chatter is heard Contact the manufacturer Cont...

Page 147: ...icate At the time of electric continuity the measured value is several to several tens of If all measured values are almost the same although these values are not constant depending on the module type and tester type the modules are without fault NOTE Do not use solvent such as acetone benzene toluene and alcohol as they will cause the surface paint of the converter to peel off The display etc of ...

Page 148: ...d or vibration are noticed during inspection the cooling fan must be replaced immediately Part Name Estimated lifespan Description Cooling fan 10 years Replace as required Main circuit smoothing capacitor 10 years Replace as required On board smoothing capacitor 10 years Replace the board as required Relays As required Fuse inside the converter 160K or higher 10 years Replace as required REMARKS F...

Page 149: ...oles FR HC2 7 5K 15K FR HC2 H7 5K H15K Example for FR HC2 7 5K 2 Insert hooks until you hear a click sound 1 Insert hooks into holes FR HC2 30K or higher FR HC2 H30K to H110K Example for FR HC2 55K NOTE Installing the fan in the opposite of air flow direction can cause the converter life to be shorter Prevent the cable from being caught when installing a fan Switch the power OFF before replacing f...

Page 150: ...igure Tighten the fan with the fan fixing screws Tightening torque 0 7N m 1 2 3 Fan Fan fixing screws Fan connection connector Fan cover Fan block Unlock the clamp and pull out the cable The number of cooling fans differs according to the converter capacity AIR FLOW NOTE Installing the fan in the opposite direction of air flow can cause the converter life to be shorter Prevent the cable from being...

Page 151: ...ths if the life will be expired soon The appearance criteria for inspection are as follows 1 Case Check the side and bottom faces for expansion 2 Sealing plate Check for remarkable warp and extreme crack 3 Explosion proof valve Check for extreme valve expansion and movement of the value 4 Check for external crack discoloration liquid leakage etc Judge that the capacitor has reached its life when t...

Page 152: ...nt magnet and the current that flows through the moving coil DC average value Voltmeter ammeter resistance meter thermometer flux meter speed meter High sensitivity and commonly used Energy saving small influence of magnetic field Moving iron meter Uses kinetic power generated between the the moving iron and the magnetic field of the current that flows though the fixed coil AC effective value Volt...

Page 153: ...ly side current and power supply side power Pf1 100 Converter output Across P and N Moving coil type such as tester Converter LED display is lit 1 35 V1 Maximum 380V 200V class and 760V 400V class during the regenerative driving Indicator signal Across FM and SD Moving coil type such as tester internal resistance 50k or more Approximately 5VDC at maximum frequency without indicator Pulse width T1 ...

Page 154: ...s chapter provides the SPECIFICATIONS of this product Always read the instructions before using the equipment 6 1 Rated specifications 148 6 2 Common specifications 149 6 3 Outline dimensions 150 HC2 book 147 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 155: ...1 92 Rated input voltage V Three phase 200V to 220V 50Hz 200V to 230V 60Hz Rated input current A 33 61 115 215 278 Overload current rating 150 60s Permissible power supply voltage fluctuation 170V to 242V 50Hz 170V to 253V 60Hz 170V to 230V 50Hz 60Hz Permissible power supply frequency fluctuation 5 Input power factor 0 99 or more when load ratio is 100 Power supply capacity kVA 14 25 47 88 110 Pro...

Page 156: ...put current input voltage converter output voltage electronic thermal relay load factor input power reference voltage output Indication Operation panel FR DU07 CNV Parameter unit FR PU07 Operating status Power supply frequency input current input voltage fault or alarm indication converter output voltage electronic thermal relay load factor cumulative energization time cumulative power input power...

Page 157: ...C2 7 5K FR HC2 15K PSCLR P CPY PWR REGEN DRIVE 6 FAN 2 φ6 hole 7 5 245 260 7 5 195 220 211 84 170 10 Rating plate Unit mm Mass 7kg PSCLR P CPY PWR REGEN DRIVE FAN 2 φ10 hole 10 380 400 10 10 230 250 102 242 Rating plate 190 10 5 Unit mm Mass 12kg HC2 book 150 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 158: ...t 2 M8 Rating plate 2 φ10 hole The eyebolt is enclosed with the product Use it as required Unit mm Mass 24kg 89 144 282 FAN PSCLR P CPY PWR REGEN DRIVE 595 592 620 28 15 10 2 φ20 hole 338 2 φ10 hole Rating plate 250 3 2 150 100 300 370 10 Eybolt 2 M8 The eyebolt is enclosed with the product Use it as required Unit mm Mass 39kg HC2 book 151 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 159: ... φ25 hole 24 596 10 620 595 15 Eyebolt 2 M10 436 2 φ25 hole 2 φ12 hole 400 465 Rating plate 300 3 2 207 93 12 The eyebolt is enclosed with the product Use it as required Unit mm Mass 53kg 101 211 195 6 220 8 285 8 300 190 FAN 10 2 φ6 hole Rating plate Unit mm Mass 9kg HC2 book 152 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 160: ... φ20 hole 2 φ10 hole Rating plate The eyebolt is enclosed with the product Use it as required Unit mm Mass 26kg FAN 338 300 10 300 370 327 54 179 3 2 250 10 645 15 670 100 142 642 28 Eyebolt 2 M8 2 φ20 hole 2 φ10 hole Rating plate The eyebolt is enclosed with the product Use it as required Unit mm Mass 43kg HC2 book 153 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 161: ... 10 250 3 2 142 100 The eyebolt is enclosed with the product Use it as required Unit mm Mass 37kg PSCLR P CPY PWR REGEN DRIVE 2 φ25 hole Eyebolt 2 M10 2 φ25 hole 2 φ12 hole Rating plate FAN 24 400 620 595 436 465 430 62 222 596 400 12 15 10 300 3 2 93 207 The eyebolt is enclosed with the product Use it as required Unit mm Mass 56kg HC2 book 154 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 162: ...3 984 13 22 FAN Rating plate 4 φ16 hole 3 φ12 hole Unit mm Mass 120kg PSCLR P CPY PWR REGEN DRIVE FAN 1004 3 2 380 237 119 185 614 300 300 12 680 1010 13 13 984 174 206 300 300 400 6 Eyebolt 2 M12 Rating plate 2 16 hole 2 30 hole 2 16 hole 3 12 hole Unit mm Mass 160kg The eyebolt is enclosed with the product Use it as required HC2 book 155 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 163: ...156 Outline dimensions FR HC2 H400K H560K FAN 3 φ12 hole 2 φ24 hole 12 315 315 790 4 5 440 15 1300 15 685 185 222 194 315 315 498 1310 Unit mm Mass 250kg HC2 book 156 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 164: ...L22 T2 L32 W1 0 5 W 2 D 2 H Within D2 D1 2 5 0 Varnish removed area front rear side Unit mm Model W W1 H D D1 D2 Mass FR HCL21 7 5K 130 50 Within 150 98 86 50 4 2kg FR HCL21 15K 160 75 167 5 124 107 60 7 0kg 87 R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 100 2 Within 195 Within 210 Within 185 180 75 Within 65 Within 85 0 2 5 Rating plate 4 M6 hole Varnish removed area front rear side Unit mm Mass 10 7kg H...

Page 165: ... hole L32 T2 Varnish removed area front rear side Unit mm Mass 17 4kg R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 63 2 5 127 2 109 240 2 150 1 210 5 Within 150 Within 240 A 2 5 0 Rating plate Crimping terminal for 6 M12 screws 100 M12 Enlarged view of section A 4 M8 hole Earth ground terminal for M8 screw B 0 2 5 E 109 15 Enlarged view of section B 150 1 10 1 Approx 20 Approx 3 Approx 2 L32 T2 Unit mm Mas...

Page 166: ...in 55 Within 140 R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 Rating plate Varnish removed area front rear side Unit mm Mass 4kg 2 3 1 0 5 7 0 1 105 Within 170 R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 Rating plate 160 2 75 0 5 124 2 Within 65 4 M6 hole Varnish removed area front rear side Unit mm Mass 6kg HC2 book 159 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 167: ...L1 S L2 T L3 R2 L12 S2 L22 T2 L32 75 0 5 Varnish removed area front rear side Unit mm Mass 9kg 2 3 Within 245 Rating plate Within 70 Within 95 25 37 4 M6 hole 8 0 5 R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 131 2 5 280 2 5 255 1 5 112 1 5 Varnish removed area front rear side Unit mm Mass 18kg HC2 book 160 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 168: ...screw 205 2 75 1 Rating plate Enlarged view of section B Approx 9 Approx 3 Approx 20 L32 T2 Unit mm Mass 20kg B A Within 240 Enlarged view of section A Crimping terminal for 6 M12 screws 100 M12 225 5 4 M8 hole Earth ground terminal for M8 screw 240 2 150 1 Enlarged view of section B R L1 S L2 T L3 R2 L12 S2 L22 T2 L32 150 1 0 2 5 99 E 0 5 15 10 1 25 99 Within 65 Within 155 3 2 Rating plate 117 2 ...

Page 169: ... 295 Earth ground terminal for M8 screw Within 280 220 2 150 1 Within 185 176 3 4 20 hole Unit mm Mass 45kg 150 0 5 6 R 1 R2 L12 S 2 T 3 T2 L32 S2 L22 Within 330 270 2 Crimping terminal for M12 screws 4 oval shaped hole 12 22 for M10 screw Earth ground terminal for M8 screw Within 200 4 24 hole 176 3 170 1 Rating plate Within 335 Unit mm Mass 63kg HC2 book 162 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 170: ...ws 200 M12 Approx 25 Approx 7 Approx 30 Earth ground terminal for M8 screw 4 M10 hole L32 T2 E Approx 5 Unit mm Mass 80kg E R L1 R2 L12 S L2 S2 L22 T L3 T2 L32 400 2 250 1 60 5 180 5 300 5 Within 460 4 5 75 40 25 40 305 10 340 10 Within 100 250 1 305 10 A 4 M10 eyebolt Earth ground terminal for M8 screw For M10 bolt 4 Installation hole 12 22 oval shaped hole Within 100 R2 S2 T2 side R S T side 2 1...

Page 171: ...15 hole for M12 bolt for M8 screw 6 terminal Rating plate Within 120 Within 120 100 40 355 10 450 2 300 1 70 5 210 5 350 5 25 40 6 540 5 50 395 10 Enlarged drawing of section A E Approx 3 Approx 3 7 8 355 10 300 1 A 4 Installation hole 15 27 oval shaped hole 1 4 M10 eyebolt φ Unit mm Mass 190kg HC2 book 164 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 172: ...4 R3 L13 S3 L23 T3 L33 235 2 5 210 1 5 110 1 5 MAX 140 70 MAX 230 N P PL N P Varnish removed area front side Unit mm Mass 9 8kg R4 L14 S4 L24 T4 L34 R3 L13 S3 L23 T3 L33 W 2 5 D1 1 5 W1 1 5 MAX D MAX H N P PL N P D2 4 d hole UL mark Varnish removed area front side Unit mm Model W W1 H D D1 D2 d Mass FR HCL22 15K 255 230 260 165 120 75 M6 19kg FR HCL22 30K 340 310 305 180 130 80 M8 36kg HC2 book 16...

Page 173: ...14 S4 L24 T4 L34 R3 L13 S3 L23 T3 L33 UL mark PL N P N P Varnish removed area front side Unit mm Mass 65kg R4 L14 T4 L34 R3 L13 T3 L33 S4 L24 S3 L23 130 2 430 2 470 4 MAX 460 MAX 280 190 N P PL N P 4 M12 hole UL mark Varnish removed area front side Unit mm Mass 98kg HC2 book 166 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 174: ...129 2 5 R4 L14 S4 L24 T4 L34 R3 L13 S3 L23 T3 L33 40 25 4 M6 hole Varnish removed area front rear side Unit mm Mass 9 8kg MAX 260 MAX 90 MAX 75 Rating plate 37 25 3 2 230 1 5 8 0 5 120 1 5 255 2 5 140 2 5 R4 L14 S4 L24 T4 L34 R3 L13 S3 L23 T3 L33 4 M6 hole Varnish removed area front rear side Unit mm Mass 19kg HC2 book 167 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 175: ... 2 5 4 M8 hole 310 1 5 10 0 5 130 1 5 Rating plate Varnish removed area front rear side Unit mm Mass 36kg MAX 110 MAX 365 MAX 90 33 30 3 2 Rating plate 360 1 5 130 1 5 10 0 5 4 M8 hole R4 L14 S4 L24 T4 L34 R3 L13 S3 L23 T3 L33 390 2 5 160 2 5 Varnish removed area front rear side Unit mm Mass 65kg HC2 book 168 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 176: ...k 30 40 4 M10 φ12 0 5 hole Recommended installation 200 200 1 5 Varnish removed area front side Unit mm Mass 120kg R4 L14 T4 L34 R3 L13 T3 L33 S4 L24 S3 L23 350 1 5 MAX 500 MAX 440 215 MAX 370 N P PL N P UL mark 42 50 4 M10 12 0 5 hole Recommended installation 260 260 1 5 Varnish removed area front side Unit mm Mass 175kg HC2 book 169 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 177: ...ark Varnish removed area front side Unit mm Model W H H1 D D1 D2 G Mass FR HCL22 H160K 560 520 6 430 290 255 52 250kg FR HCL22 H220K 620 620 9 480 320 290 50 345kg 500 2 MAX 700 MAX 690 MAX 560 355 60 R4 L14 T4 L34 R3 L13 T3 L33 S4 L24 S3 L23 N P PL N P UL mark 50 4 M12 12 0 5 hole Recommended installation 350 350 2 Varnish removed area front side Unit mm Mass 450kg HC2 book 170 ページ ２０１２年１１月１９日 月曜...

Page 178: ...r M12 screw For M12 bolt 4 Installation hole 15 25 oval shaped hole Enlarged drawing of section A S4 L24 T3 L33 T4 L34 S3 L23 R4 L14 R3 L13 4 M12 eyebolt E 500 5 300 5 100 5 475 10 535 10 400 2 630 2 9 75 715 5 25 40 75 545 5 8 7 475 10 400 2 Approx 3 Enlarged drawing of section A Approx 3 For M12 bolt 4 Installation hole 15 25 oval shaped hole 1 Rating plate A R3 S3 T3 side R4 S4 T4 side 2 15 hol...

Page 179: ... is dangerous Take caution to avoid the danger Rating plate 6 3 5 Outside box FR HCB2 1 Outline drawing 200V class FR HCB2 7 5K 15K MODEL FR HCL21 XXX AC REACTOR SERIAL XXXXX MODEL FR HCL22 XXX AC REACTOR SERIAL XXXXX Reactor 1 FR HCL21 Reactor 2 FR HCL22 Check MODEL on the rating plates of the reactor 1 FR HCL21 and the reactor 2 FR HCL22 160 13 141 13 10 7 165 2 3 Rating plate 320 305 190 130 7 ...

Page 180: ...ng plate 13 7 2 A hole 13 179 7 435 450 8 7 10 Type A hole dimensions Unit mm Model Mass FR HCB2 30K 11kg FR HCB2 55K 13kg 175 175 400 340 58 180 12 428 450 10 250 2 3 4 φ16 hole Rating plate 10 7 13 3 A hole Type A hole dimensions 7 Unit mm Mass 27kg HC2 book 173 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 181: ...8 7 130 130 2 3 165 190 320 13 140 31 117 10 13 7 Rating plate Type A hole dimensions 2 A hole Unit mm Mass 8kg 7 200 200 270 240 2 3 203 7 435 8 450 31 146 13 179 10 13 7 2 A hole Rating plate Type A hole dimensions Unit mm Mass 16kg HC2 book 174 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 182: ... 3 250 10 328 12 350 25 58 25 214 118 270 Rating plate 2 A hole 10 13 7 Type A hole dimensions Unit mm Mass 16kg 204 276 172 380 2 3 125 125 7 350 450 12 428 10 10 13 7 Rating plate 3 A hole Type A hole dimensions 4 φ16 hole Unit mm Mass 37kg HC2 book 175 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 183: ...s FR HCB2 H160K H220K 12 428 10 450 7 175 175 400 440 2 3 217 212 321 381 175 175 340 13 417 20 20 10 13 7 3 A hole Rating plate Type A hole dimensions 4 φ16 hole Unit mm Mass 54kg HC2 book 176 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 184: ...HCB2 7 5K 15K M5 M3 5 M3 5 M5 MC S2 L22 R2 L12 T2 L32 S3 L23 R3 L13 T3 L33 TB1 2 TB1 1 88R 88S ROH2 ROH1 Earth ground terminal Terminal screw size Model MC TB1 1 TB1 2 Earth ground terminal FR HCB2 30K M6 M3 5 M3 5 M6 FR HCB2 55K M8 M3 5 M3 5 M6 MC TB1 2 TB1 1 S2 L22 R2 L12 T2 L32 S3 L23 R3 L13 T3 L33 88R 88S ROH2 ROH1 Earth ground terminal Terminal screw size Model MC TB1 1 TB1 2 Earth ground ter...

Page 185: ...S ROH2 ROH1 Earth ground terminal Terminal screw size Model MC TB1 1 TB1 2 Earth ground terminal FR HCB2 H55K M8 M3 5 M3 5 M6 Terminal screw size Model MC TB1 1 TB1 2 Earth ground terminal FR HCB2 H75K M8 M3 5 M3 5 M8 S2 L22 R2 L12 T2 L32 S3 L23 R3 L13 T3 L33 88R 88S ROH2 ROH1 MC TB1 2 TB1 1 Earth ground terminal Terminal screw size Model TB2 TB3 TB1 1 TB1 2 Earth ground terminal FR HCB2 H110K M10...

Page 186: ...nd terminal Terminal screw size Model MC TB1 1 TB1 2 Earth ground terminal FR HCB2 H160K 220K M12 M3 5 M3 5 M10 300 130 90 5 200 3 300 5 365 MAX 80 2 70 25 365 3 400 3 370 3 394 3 38 t4 5 394 3 370 3 R7 5 90 5 Enlarged drawing of the installation foot Recommended bolt size M12 Earth ground terminal M8 bolt 2 15 20 oval shaped hole Unit mm Mass 17kg HC2 book 179 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 187: ...allation foot 4 5 370 3 394 3 R7 5 130 22 5 Enlarged drawing of the installation foot Recommended bolt size M12 Unit mm Mass 15kg 470 2 494 3 80 2 M12 bolt 470 2 494 3 140 5 140 5 165 2 250 3 340 MAX 115 400 500 3 Earth ground terminal M8 bolt R7 5 Enlarged drawing of the installation foot 4 5 Recommended bolt size M12 2 15 20 oval shaped hole Unit mm Mass 21kg HC2 book 180 ページ ２０１２年１１月１９日 月曜日 午前１...

Page 188: ...M4 5 6 Plunger Micro switch Screw M4 Connector 53 2 65MAX 15 9 1 15 1 Reference value as some margins are taken for the arm NO4 NC1 NC2 NO3 1 2 3 4 NO NO NC NC Circuit diagram 1 2 3 4 Screw with toothed washer Unit mm Mass 0 3kg Installation hole for 4 M10 screw 290 70 80 40 12 hole 270 310 13 5 20 30 17 5 275 250 263 250 10 235 10 5 156 M16 screw with washer and spring washer M4 screw self up Uni...

Page 189: ...nit mm Mass 9 5kg for M6 bolt 4 8 open hole Enlarged drawing of installation hole Varnish removed area 81 2 100 1 Output side Input side V1 V1 V2 V2 V3 V3 R L1 S L2 21 24 or more 7 18 or more 115 2 81 2 30 8 1 8 153 2 100 1 166 3 132 2 2 3 S5 L25 R5 L15 Terminal block for tap switching M4 screw Input side terminal block M4 screw Output side terminal block M4 screw 5 2 E Within 180 Rating plate Uni...

Page 190: ...8 8 30 5 0 5 16 5 7 9 7 9 Sectional view of A A 1 0 C 2 2 C 2 A A 8 8 4 16 4 5 oval 7 8 80 0 4 60 0 4 40 0 4 20 0 3 Unit mm Mass 0 1kg 125 55 40 30 57 5 65 180 57 5 8 4 14 hole M12 9 M5 screw for installation of inrush resistor Unit mm Mass 1 6kg 10 23 5 self up When rail width is 7 5mm 3 5 10 43 8 50 Installation size 35 Installation size 4 5 78 59 41 6 5 78 IEC 35mm width rail 2 M4 hole A1 A2 14...

Page 191: ...ni relay terminal block PYF14T FR HCM2 H400K H560K 6 4 21 5 or less 28 or less 2 6 35 5 or less 14 φ1 2 2 2 oval hole 21 5 or less 28 or less Unit mm Mass 35kg 4 17 4 33 or lower 70 or lower 2 φ4 2 5 hole 14 M3 5 8 11 11 5 23 5 30 35 5 17 8 10 7 0 2 Unit mm Mass 53kg HC2 book 184 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 192: ...out thermostat BKO CA1996H21 FR HCR2 H280K to H560K 200 1 2 215 2 2 500 10 2 6 1 13 0 5 2 5 3 0 3 8 5 0 5 60 1 5 30 1 325 15 2 6 1 2 17 175 2 Board thickness2 5 30 Unit mm Mass 0 8kg 200 1 2 215 2 13 0 5 2 5 3 0 3 8 5 0 5 30 1 2 17 175 2 2 6 1 30 Board thickness2 5 2 500 10 60 1 5 Unit mm Mass 0 8kg HC2 book 185 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 193: ... CB2 option Air bleeding hole 2 M3 screw FR DU07 CNV Panel Unit mm 80 3 14 2 2 5 50 11 45 25 05 135 83 1 1 1 1 2 67 51 40 56 8 57 8 26 5 4 R1 Air bleeding hole 4 φ4 hole Effective depth of the installation screws hole 5 0 M3 screw 26 5 40 When mounting FR PU07 to an enclosure etc remove the screws used for mounting to the converter or use M3 nut to securely mount the FR PU07 Select the installatio...

Page 194: ...this product Always read the instructions before using the equipment Appendix 1 Instruction code list 188 Appendix 2 Instructions for compliance with the EU Directives 189 Appendix 3 Instructions for UL and cUL 191 HC2 book 187 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 195: ...nce timer 22 A2 0 35 Maintenance timer alarm output set time 23 A3 0 36 Cooling fan operation selection 24 A4 0 44 Instantaneous power failure detection signal clear 2C AC 0 45 AM output filter 2D AD 0 46 Watt hour meter clear 2E AE 0 47 Energization time carrying over times 2F AF 0 48 Cumulative power monitor digit shifted times 30 B0 0 49 Power supply frequency monitoring reference 31 B1 0 50 AM...

Page 196: ...ected without a transformer to the low voltage power supply network which supplies power to residential buildings Second environment Environment including all buildings except buildings directly connected without a transformer to the lower voltage power supply network which supplies power to residential buildings Note Set the EMC Directive compliant EMC filter to the converter Use a recommended EM...

Page 197: ... of the type and size set forth in EN60204 Appendix C The operating capacity of the relay outputs terminal symbols A B C should be 30VDC 0 3A Relay output has basic isolation from the inverter internal circuit Control circuit terminals on page 34 47 are safely isolated from the main circuit Environment Provide the Class T fuse or a fuse with faster shutoff speed which is UL and cUL listed for bran...

Page 198: ...ter to not exceed 50 C Use additional cooling means as necessary Install all appended accessories inside the enclosure Appendix 3 Instructions for UL and cUL Surrounding air temperature 10 C to 50 C Maximum non freezing Enclosure Ambient humidity 90 RH or less non condensing Storage temperature 20 C to 65 C Ambience Indoors No corrosive and flammable gases oil mist dust and dirt Altitude vibration...

Page 199: ... 8 14 7 1 0 1 0 FR HC2 55K M12 150 12 150 12 24 5 300 300 FR HC2 75K M12 150 12 150 12 24 5 300 300 400V class FR HC2 H7 5K M5 5 5 5 2 5 2 5 12 14 FR HC2 H15K M5 5 5 5 5 5 5 2 5 10 10 FR HC2 H30K M6 22 6 14 6 4 4 4 6 FR HC2 H55K M8 60 8 38 6 7 8 1 2 FR HC2 H75K M10 38 10 38 10 14 7 1 1 FR HC2 H110K M10 60 10 60 10 14 7 1 0 2 0 FR HC2 H160K M12 100 12 150 12 24 5 4 0 250 FR HC2 H220K M12 150 12 100...

Page 200: ...193 MEMO HC2 book 193 ページ ２０１２年１１月１９日 月曜日 午前１０時５２分 ...

Page 201: ...duct are likely to cause a serious accident Print Date Manual Number Revision Aug 2009 IB NA 0600381ENG A First edition Jan 2010 IB NA 0600381ENG B Compatibility with FR A7NC Additional peripheral devices Inrush current limit resistor with thermostat partial change Buffer relay SR N4FX AC210V 4A Mini relay for filter capacitor alarm detector MYQ4Z AC200 220 Mini relay terminal block PYF14T Mini re...

Page 202: ... is 10 minutes Before starting wiring or inspection switch power off wait for more than 10 minutes ATTENTION Risque de choc électrique La durée de décharge du condensateur de bus est de 10 minutes Avant de commencer le câblage ou l inspection mettez l appareil hors tension et attendez plus de 10 minutes BCN C22005 661 fm 1 ページ ２０１３年８月２９日 木曜日 午後１時２２分 ...

Page 203: ...TIONS OUTLINE HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600381ENG F 1211 MEE Printed in Japan Specifications subject to change without notice FR HC2 CONVERTER INSTRUCTION MANUAL F FR HC2 7 5K to 75K FR HC2 H7 5K to H560K High power factor converter PSCLR REGEN PWR P CPY DRIVE MODE SET STOP RESET MON ...

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