Mitsubishi Electric AJ65BT-RPI-10A User Manual Download Page 1

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User’s Manual

(Hardware)

AJ65BT-RPI-10A/

AJ65BT-RPI-10B

Thank you for purchasing the programmable controller MELSEC
series.

CC-Link System Space Optical

Repeater Module

Prior to use, please read this and relevant manuals thoroughly to
fully understand the product.

MODEL AJ65BT-RPI-10AB-U
MODEL

CODE

13JQ86

IB(NA)-0800090-K(1806)MEE

Summary of Contents for AJ65BT-RPI-10A

Page 1: ...e programmable controller MELSEC series 1999 MITSUBISHI ELECTRIC CORPORATION CC Link System Space Optical Repeater Module Prior to use please read this and relevant manuals thoroughly to fully understand the product MODEL AJ65BT RPI 10AB U MODEL CODE 13JQ86 IB NA 0800090 K 1806 MEE ...

Page 2: ...he safety precautions are classified into two levels WARNING and CAUTION Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference WARNING I...

Page 3: ...4 inch away from the main circuit and or power cables It may cause malfunction due to noise interference CAUTION Do not directly touch the module s conductive parts Doing so could cause malfunction or trouble in the module Tighten the module securely using DIN rail or installation screws within the specified torque range Loose terminal screws may cause falling short circuit or erroneous operation ...

Page 4: ...torque Loose terminal screws may cause short circuit or malfunction If the terminal screws are too tight it may cause falling short circuit or erroneous operation due to damage of the screws or module Make sure foreign objects do not get inside the module such as dirt and wire chips It may cause fire trouble or malfunction Be sure to fix wires or cables that are connected to the module in place ei...

Page 5: ... Module damage may result Be sure to shut off all phases of the external power supply used by the system before cleaning or retightening the terminal screws Not doing so can cause the module to fail or malfunction Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so can cause the module to fail or...

Page 6: ...voir AVERTISSEMENT et ATTENTION Dans certaines circonstances le non respect d une précaution de sécurité introduite sous le titre ATTENTION peut avoir des conséquences graves Les précautions de ces deux niveaux doivent être observées dans leur intégralité car elles ont trait à la sécurité des personnes et aussi du système Veiller à ce que les utilisateurs finaux lisent ce manuel qui doit être cons...

Page 7: ...ns générales du manuel de l utilisateur du module CPU L utilisation du module dans un environnement ne respectant pas les conditions prévues dans les spécifications générales peut entraîner une électrocution un départ de feu des dysfonctionnements et une détérioration du produit Ne pas grouper ni placer à proximité les câbles de commande ou câbles de communication avec les câbles des circuits prin...

Page 8: ...te risque de provoquer un court circuit Lors de l utilisation de plusieurs ensembles AJ65BT RPI 10A 10B en ligne fournissez des blindages entre les ensembles Faute de quoi des interférences peuvent produire des dysfonctionnements Quand on utilise plusieurs ensembles AJ65BT RPI 10A 10B en ligne disposer en alternance un module A et un module B en maintenant une distance minimum de 1m 3 28ft Le non ...

Page 9: ...ent de tomber et de provoquer un court circuit ou un fonctionnement erratique Veiller à ce qu aucun objet ou impureté débris de fil ou autres ne pénètre dans le module Cela peut être à l origine d un départ de feu d une panne ou d un dysfonctionnement Veillez à installer correctement les câbles ou fils connectés au module soit en les faisant passer dans un conduit soit en utilisant des colliers de...

Page 10: ...umettre à des chocs violents Il pourrait en résulter une détérioration du module Ne pas oublier de couper toutes les phases de l alimentation externe utilisée par le système avant le nettoyage ou le resserrage des vis de bornes Faute de quoi il y a risque de panne ou de dysfonctionnement du module Ne pas oublier de couper toutes les phases de l alimentation externe utilisée par le système avant de...

Page 11: ...TENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could b...

Page 12: ...ns provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region ...

Page 13: ...ion 4 3 Dec 2011 IB NA 0800090 H CONDITIONS OF USE FOR THE PRODUCT SAFETY PRECAUTIONS About the Manuals COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 3 1 4 2 1 4 5 Jul 2014 IB NA 0800090 I About the Manuals Section 1 3 2 2 4 3 Dec 2016 IB NA 0800090 J SAFETY PRECAUTIONS French Section 3 1 4 2 1 4 5 Jun 2018 IB NA 0800090 K Descriptions are revised due to compliance with the Chinese standa...

Page 14: ... 17 4 PROCEDURE UP TO START OF DATA LINK 18 4 1 Procedure up to start of data link 18 4 2 Mounting and installation 19 4 2 1 Cautions on handling 19 4 2 2 Installation environment 21 4 3 Names and settings of parts 21 4 4 Setting of switches 24 4 5 Connection of module through CC Link dedicated cable 26 4 6 Optical axis adjustment 28 4 6 1 Precautions for optical axis adjustment 28 4 6 2 Optical a...

Page 15: ...sures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 Related Manual Manual name Manual Number Model code CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 User s Manual IB 66721 13J872 CC Link System Master Local Module Type AJ61QBT11 A1SJ61QBT11 User s Manual IB 66722 13J873 MELSEC Q CC Link System Master Local Modu...

Page 16: ...s only Also the optical axis adjustment can be made easily because the light receiving status of the module can be transmitted to the master station 1 Infrared space transmission Using these modules enables infrared space transmission of 0 to 100m 0 to 327 87ft This makes a CC Link system usable in places where cabling is difficult Places where cabling is difficult Place where a movable range is w...

Page 17: ...he mating module can be indicated by the LEDs of the own module using the sequence program of the master station ensuring ease of fine adjustment of the optical axes POINT Station number and parameter settings are not needed when these modules are used as repeaters only i e the light receiving status is not monitored monitor function is not used 2 Though omitted here another remote station may be ...

Page 18: ...65BT RPI 10B Part name Quantity AJ65BT RPI 10A module 1 Terminating resistances 110 1 2W Brown Brown Brown 1 Terminating resistances 130 1 2W Brown Orange Brown 1 Part name Quantity AJ65BT RPI 10B module 1 Terminating resistances 110 1 2W Brown Brown Brown 1 Terminating resistances 130 1 2W Brown Orange Brown 1 ...

Page 19: ...er CPU and can communicate with the master station and the other local stations Remote I O station Remote station processing only information in unit of bit AJ65BTB1 16D AJ65SBTB1 16D AJ65SBTB1 8 etc Remote device station Remote station processing only information in unit of bit and in unit of word AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI etc Remote station Generic name of remote I O station and remo...

Page 20: ...used Segment 1st stage device station Remote I O station Termination resistor required CC Link dedicated cable Space transmission Segment 2nd stage the B or A module the B or A module the A or B module Remote I O station Local station device station device station Remote I O station Segment 1st stage the B or A module the A or B module device station the A or B module Segment 1 1 1 1 1 1 3 2 Repea...

Page 21: ... CC Link system by connecting the segments to each other 2 What is a segment In the CC Link system where repeaters are used the equipment included between terminating resistances connected to each other through cross over cables is generally called the segment ...

Page 22: ...the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below 3 Max number of modules connected to configure CC Link system Up to 64 modules of repeaters can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the ot...

Page 23: ...es Combination pattern Max number of repeaters Max number of stages AJ65BTS RPH AJ65FBT A RPH AJ65SBT RPH AJ65SBT RPS AJ65SBT RPG AJ65BT RPI 10A 10B 1 1 2 3 1 2 2 1 2 1set 2 1 2 1 set 1 2 1 set 1 2 1 set 3 1 2 1 set 1 2 1 set 4 2 4 2 set 4 5 2 2 1 set 3 6 2 2 1 set 7 2 1 set 2 1 set 2 8 2 1 set 2 1 set 2 1 set 2 1 set 9 1 1 3 8km 12459 02ft Max transmission distance Space transmission Remote stati...

Page 24: ...modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 7 is built 3rd stage Segment 2nd stage Segment 1st stage Segment AJ65BT RPI Remote station AJ65BT RPI AJ65FBTA RPH Master station Segment Up to 64 modules can be connected in a segment For combination pattern 6 4 2 sets or more AJ65BT RPIs are not connectable ...

Page 25: ...stage Segment 1st stage Segment Segment Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65BT RPI Two modules one set Master station Remote station 2nd stage Segment 1st stage Segment Segment AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPS or AJ65SBT RPG Two modules one set Remote station 4th stage Segment 3rd stage Segment 2nd stage Segment 1st stage Segment Segment Master station OUT I...

Page 26: ... set Remote station 2nd stage Segment 1st stage Segment Segment Master station AJ65SBT RPS Two modules one set AJ65SBT RPG Two modules one set Remote station 3rd stage Segment 2nd stage Segment 1st stage Segment Segment Master station OUT IN OUT IN AJ65SBT RPT Up to two modules AJ65SBT RPI Two modules one set Remote station 2nd stage Segment 1st stage Segment Segment Master station AJ65SBT RPS or ...

Page 27: ...12 h Combination pattern 1 2nd stage AJ65FBTA RPH One module Remote station Segment 1st stage Segment Segment Master station AJ65BTS RPH One module ...

Page 28: ...EC 61131 2 Frequency Constant acceleration Half amplitude Sweep count Under intermittent vibration 5 to 8 4Hz 3 5mm 10 times each in X Y Z directions 8 4 to 150Hz 9 8m s2 Under continuous vibration 5 to 8 4Hz 1 75mm 8 4 to 150Hz 4 9m s2 Shock resistance Compliant with JIS B 3502 IEC 61131 2 490 m s2 10 times each in 3 directions X Y Z Operating atmosphere No corrosive gases Ambient illumination 3 ...

Page 29: ...f the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 3 The reference values of ambient illumination in JIS Z 9110 are indicated below 4 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude 0m Doing so may c...

Page 30: ...n of AJ65BT RPI and AJ65SBT RPT Refer to Section 2 2 5 3stages Combination of AJ65BT RPI and one of AJ65SBT RPS AJ65SBT RPG AJ65FBTARPH or AJ65BTS RPH Refer to Section 2 2 5 2stages Max transmission distance of each segment Depending on the transmission speed Refer to the user s manual of the master module used Max number of connected modules 64 Refer to Section 2 2 3 for the conditions of the num...

Page 31: ...e as that in normal CC Link system system configured with one segment only The maximum transmission distance in each segment varies according to the transmission speed For details refer to the User s Manual of the applicable master module The length of the cables between repeater stations is treated in the same manner as in the remote I O station Max numberof stages connected to configure segment ...

Page 32: ...ce program of the master station ensuring ease of optical axis adjustment Input Signal Signal Name Description RXn0 RC status ON indicates that the module is ready to receive data RXn1 R1 status ON indicates that the allowance of the light receiving level is 1 5 times or higher RXn2 R2 status ON indicates that the allowance of the light receiving level is 2 0 times or higher RXn3 R3 status ON indi...

Page 33: ...entire CC Link system refer to the User s Manual of the applicable master module Start the system Refer to Section 4 2 Refer to Section 4 4 Refer to Section 4 5 Refer to Section 4 6 Refer to Section 4 7 Completion Set the switches of the module Install the AJ65BT RPI 10A 10B module Start Refer to the User s Manual of the applicable master module Connect the modules using CC Link dedicated cables M...

Page 34: ...rientation as that of the mating module with which optical communication is made When these modules are mounted in opposite orientations they must be mounted more than 1m 3 28ft away from each other Screw location Specified torque range Module mounting screw M6 thread with finished circular flat washer 1 2N m Display window mounting screw M2 6 thread 0 058N m Terminal block screw M3 thread Vis de ...

Page 35: ...tical axis to remove the influence of interference light Refer to Section 4 6 3 1 A value obtained when the optical axis of each system is adjusted to nearly the center of the area in which the operation indicator LED R3 turns on 2 A value obtained when the optical axis of the system is slanted toward the other system Shield needed B module A module A module B module 1m 3 28ft at least Install mod...

Page 36: ...Application PW ON OFF Indicates that power is ON Indicates that power is OFF LRUN ON OFF Indicates normal communication when the monitor function is used Indicates that a communication error occurred when the monitor function is used or that the monitor function is not used LERR ON OFF Indicates that a communication error occurred when the monitor function is used or that the monitor function is n...

Page 37: ... RY n 1 1 is ON Indicates that RY n 1 1 is OFF S2 ON OFF Indicates that RY n 1 2 is ON Indicates that RY n 1 2 is OFF S3 ON OFF Indicates that RY n 1 3 is ON Indicates that RY n 1 3 is OFF RC ON OFF Indicates that the own module is enabled for light receiving Indicates that the own module is disabled for light receiving R1 ON OFF Indicates that the light receiving level allowance of the own module...

Page 38: ...Used to set whether the built in termination resistor 110 of the module is used or not Factory setting OFF ON Used OFF Not used 8 Module mounting screws Used to fix the module to the mounting bracket Mounting bracket 9 Mounting bracket Used to mount the module 10 Displaywindow mounting screws Used to fix the display window to the module The display window is removed when switch setting is to be ma...

Page 39: ...l information on the setting refer to Section 4 3 For full information on the monitor function refer to Chapter 5 POINT Set to the same state of setting as set in the master station The states of setting of the transmission speed setting switch obtained when the module power supply is set from OFF to ON or the reset switch is set to OFF become effective When the states of setting are changed with ...

Page 40: ...10B but use the accessory termination resistor 1 When the 130 termination resistor is needed 2 There is a possibility of removing the AJ65BT RPI 10A 10B without affecting the other stations for maintenance or other purpose When the built in termination resistor is used removing the terminal block from the module makes the termination resistor disconnected disabling the other stations from making n...

Page 41: ...Remote module Module distant Local module Module local Terminating resistor Résistance d extrémité Blue Bleu CC Link dedicated cable Câble dédié pour CC Link White Blanc Lens surfaces Surfaces des lentilles Yellow jaune Terminating resistor Terminating resistor DA DB DG SLD FG DA DB DG FG SLD Terminating resistor DA DB DG FG SLD DA DB DG FG SLD DA DB DG FG SLD Terminating resistor Master module Bl...

Page 42: ...r to the User s Manual of the applicable master module Connect the shield cable of the CC Link dedicated cable to SLD of each module and ground both ends of the cable through FG to a class D class 3 ground SLD and FG are wired to each other inside the module Ne pas oublier de raccorder la résistance terminale aux deux modules d extrémité sur chaque tronçon De plus établir la connexion entre DA et ...

Page 43: ...hen multiple sets of the AJ65BT RPI 10A 10B are used in parallel turn off the other system s before starting the optical axis adjustment 2 When the AJ65BT RPI 10A 10B is installed to a movable body check that the adjusted position in the light receiving level is not lowered during movement 3 When multiple sets of the AJ65BT RPI 10A 10B are used in parallel check that the individual system is not a...

Page 44: ...which the operation indicator LED R3 turns on Note that if A module is moved at this time the reference axis cannot be fixed and proper adjustment will be difficult 3 Check the operation indicator LEDs on both modules Confirming the LEDs on one module only may not adjust the other optical axis a Vertical angle adjustment b Horizontal angle adjustment B module A module Adjust the angle R Fix the mo...

Page 45: ... When the operation indicator LED R1 of A2 is on The influence of interference light is identified Readjust the optical axis of module A1 by making it away from the system 2 c Check for influence of interference light emitted from A2 to A1 1 When the operation indicator LED R1 of A1 is off No influence of interference light is identified 2 When the operation indicator LED R1 of A1 is on Influence ...

Page 46: ...nce light is identified Readjust the optical axis of module B1 by making it away from the system 2 c Check for influence of interference light emitted from B2 to B1 1 When the operation indicator LED R1 of B1 is off No influence of interference light is identified 2 When the operation indicator LED R1 of B1 is on The influence of interference light is identified Readjust the optical axis of module...

Page 47: ...k whether the CC Link system can establish proper data links or not To perform the line test of the AJ65BT RPI 10A 10B module use the line test 2 of the master module For the line test 2 of the master module refer to the User s Manual of the applicable master module Perform the test following the steps shown below ...

Page 48: ... explain the error symptom and get advice Check that the transmission speed is set correctly Check that the wiring is normal Check that there is no defective station in the CC Link system Check that cables power supplies and modules are arranged properly so that excessive noise is not emitted Check that the transmission speed is set correctly Check that the wiring on the IN side is normal Check th...

Page 49: ...C S1 S2 S3 operation indicator LEDs of the own module using the sequence program of the master station ensuring ease of optical axis adjustment Refer to Section 3 5 for the I O signals transferred to from the master module POINT Make fine adjustment of the optical axes by adjusting the orientation of the own module until the receiving status of the mating module is maximized Using the monitor func...

Page 50: ...ons in the CC Link system If there are many stations in data link error on the downstream side of the AJ65BT RPI 10A 10B the side on which the master station does not exist the AJ65BT RPI 10A 10B may be faulty Therefore make a line test again refer to Section 4 7 Remote I O station device station Remote device station device station Remote device station Perform a line test Intelligent Repeater In...

Page 51: ...n below Unit mm inch 3 7 x 16 mounting hole M6 mounting screw 7 mounting hole M6 mounting screw 42 2 0 0 08 128 0 5 04 12 0 0 47 35 5 1 40 8 0 0 32 100 0 3 94 84 0 3 31 40 0 1 58 161 0 6 34 145 0 5 71 130 0 5 12 45 0 1 77 44 0 1 73 57 5 2 27 Optical axis adjusting angle 4 up down and side to side 35 5 1 40 ...

Page 52: ...37 MEMO ...

Page 53: ......

Page 54: ...No 12 Jakarta Pusat 10340 Indonesia Tel 62 21 3192 6461 MITSUBISHI ELECTRIC INDIA PVT LTD Pune Branch Emerald House EL 3 J Block M I D C Bhosari Pune 411026 Maharashtra India Tel 91 20 2710 2000 USA MITSUBISHI ELECTRIC AUTOMATION INC 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 Turkey Sales office Tel Country Region Sales office Tel Country Region Mexico MITSUBISHI EL...

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