Mitsubishi Electric 800 Plus Series Manual Download

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Outline dimensions



Standard model



200 V class



400 V class

(Unit: mm)

Inverter model

FR-A820-00046(0.4K)-R2R

110

260

245

110

FR-A820-00077(0.75K)-R2R

125

FR-A820-00105(1.5K)-R2R

150

125

140

FR-A820-00167(2.2K)-R2R
FR-A820-00250(3.7K)-R2R
FR-A820-00340(5.5K)-R2R

220

195

170

FR-A820-00490(7.5K)-R2R
FR-A820-00630(11K)-R2R

300

285

190

FR-A820-00770(15K)-R2R

250

230

400

380

FR-A820-00930(18.5K)-R2R
FR-A820-01250(22K)-R2R
FR-A820-01540(30K)-R2R

325

270

550

530

195

FR-A820-01870(37K)-R2R

435

380

525

250

FR-A820-02330(45K)-R2R
FR-A820-03160(55K)-R2R

465

410

700

675

FR-A820-03800(75K)-R2R

400

740

715

360

FR-A820-04750(90K)-R2R

Inverter model

FR-A840-00023(0.4K)-R2R

150

125

260

245

140

FR-A840-00038(0.75K)-R2R
FR-A840-00052(1.5K)-R2R
FR-A840-00083(2.2K)-R2R
FR-A840-00126(3.7K)-R2R
FR-A840-00170(5.5K)-R2R

220

195

170

FR-A840-00250(7.5K)-R2R
FR-A840-00310(11K)-R2R

300

285

190

FR-A840-00380(15K)-R2R
FR-A840-00470(18.5K)-R2R

250

230

400

380

FR-A840-00620(22K)-R2R
FR-A840-00770(30K)-R2R

325

270

550

530

195

FR-A840-00930(37K)-R2R

435

380

525

250

FR-A840-01160(45K)-R2R
FR-A840-01800(55K)-R2R
FR-A840-02160(75K)-R2R

465

400

620

595

300

FR-A840-02600(90K)-R2R
FR-A840-03250(110K)-R2R

740

715

360

FR-A840-03610(132K)-R2R
FR-A840-04320(160K)-R2R

498

200

1010

985

380

FR-A840-04810(185K)-R2R
FR-A840-05470(220K)-R2R

680

300

984

FR-A840-06100(250K)-R2R
FR-A840-06830(280K)-R2R

FR-A820-00046(0.4K) to 04750(90K)-R2R

FR-A840-00023(0.4K) to 03610(132K)-R2R

FR-A840-04320(160K) to 06830(280K)-R2R

Summary of Contents for 800 Plus Series

Page 1: ...for Roll to Roll INVERTER FR A800 Plus The optimum functions for roll to roll applications are added System simplification Wide range of applications Easy startup and adjustment FACTORY AUTOMATION ...

Page 2: ...any areas including the following Energy and Electric Systems A wide range of power and electrical products from generators to large scale displays Electronic Devices A wide portfolio of cutting edge semiconductor devices for systems and products Home Appliance Dependable consumer products like air conditioners and home entertain ment systems Information and Communication Systems Commercial and co...

Page 3: ...Features Standard specifications Outline dimensions Roll to roll function related parameters Warranty Support 6 22 27 29 34 35 Contents 3 1 2 3 4 5 6 ...

Page 4: ...4 SPECIALTY Pursuing optimum functions to meet our customers needs ...

Page 5: ...o Roll 5 A new lineup of dedicated inverters for specialized fields are born The optimum functions for each dedicated field are added to the already high performance and high functionality FR A800 series inverter ...

Page 6: ...ide variety of systems with various dedicated functions System simplification Stable winding unwinding can be achieved by the inverter alone Wide range of applications The FR A800 R2R inverter enables the use in various system applications such as winding unwinding in the wire drawing machines and printers Easy startup and adjustment Parameters can be used for mechanical adjustment according to ap...

Page 7: ...th a constant winding diameter or the feeding shaft Tension control speed control torque control is enabled by input ting the dancer roll position or the feedback from the tension sensor Stable control can be achieved by winding diameter calculation even with a large difference be tween the maximum and mini mum diameters Features Features ...

Page 8: ...g the tension PI gain for PID control time required for adjustment is significantly cut down Anyone can start the system easily Tension PI gain tuning Example of dancer feedback control winding Variable tension Constant tension Dancer roll position Break detection time Break detection signal Start signal Winding diameter calculation function selection D V π n Z PID control is performed using feedb...

Page 9: ...peed The tension applied to the material is main tained constant by raising a commanded torque to compensate mechanical loss caused by factors such as friction on the dancer roll or winding unwinding shaft Mechanical loss compensation function During acceleration deceleration the ten sion applied to the material is maintained constant by adjusting the variable tension on the winding and unwinding ...

Page 10: ...ack speed control Speed detector Actual line speed Motor speed Dancer roll position Line speed command Dancer roll The FR A800 R2R inverter offers four types of control functions which enable the use in various system applications such as winding unwinding in the wire drawing machines and printers Dancer roll position PID control set point Actual line speed Line speed command Functions integrated ...

Page 11: ...tion is useful for winding in the wire drawing machine High speed winding is offered for high inertia loads 1 Wire drawing section Reference shaft Winding shaft Actual line speed Motor speed Dancer roll position Line speed command The wire drawing section pulls the wire at a constant speed to make the wire thinner For the winding shaft the inverter pro vides dancer feedback speed control to keep t...

Page 12: ...orque control Speed detector Nip roll Functions integrated into the inverter Tension command Motor speed Actual line speed Acceleration deceleration torque inertia compensation Taper setting Mechanical loss torque calculation Winding diameter calculation Torque control Tension control 1 Actual line speed Motor speed Inertia compensation acceleration deceleration signal Tension command programmable...

Page 13: ...as regenerative options Tension sensorless torque control Reference shaft 1 When the paper feed speed of the printer is increased or decreased the inverter changes the torque com mand value according to the inertia of the paper roll to give the acceleration or deceleration torque to keep a constant tension Also the taper setting can be used to avoid imperfections such as wrinkles or deformation ca...

Page 14: ...one by setting parameters By setting mechanical specifications optimum control can be performed according to the system and the application Analog pulse signal input method is selectable at the discretion of the customer Input via communication is also available PID control enables and simplifies complex control using only the inverter Automatic tension PI gain adjustment enables easy startup Tens...

Page 15: ...put method selection STEP 3 Set parameters to control the dancer roll and adjust the tension PI gain PID control adjustment Dancer roll target position tension PI gain tuning STEP 4 TEST RUN D Diameter n Motor speed d Material thickness V Line speed N Number of rotations Z Reduction ratio Intermediate shaft Name Pr Winding unwinding shaft 1235 1236 1230 645 1247 1243 1244 7 8 394 395 101 393 1231 ...

Page 16: ... param eters The optimal inverter rating can be chosen in accordance with the ap plication If using an inverter with capacity of 75K or higher or motor with capacity of 75 kW or higher always select and install the inverter based on the capacity of the motor with DC reactor The inverters with PCB coating IEC60721 3 3 3C2 3S2 and conductive plating are available for improved environmental resis tan...

Page 17: ...0 866 962 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 132 160 185 220 250 280 315 355 400 450 500 2 1 3 5 4 8 7 6 11 5 16 23 29 35 43 57 70 85 106 144 180 216 260 325 361 432 481 547 610 683 770 866 962 1094 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560 2 3 3 8 5 2 8 3 12 6 17 25 31 38 47 62 77 93 116 180 216 260 3...

Page 18: ...ical loss caused by the temperature change aging degradation Combination of the dies can be automatically changed using the PLC function of the inverter by setting values such as the gear ratio or the ratio between the wire diameters at each capstan and after the final die and calculating the rotation speed of each capstan according to the material Inverter operation sequence customized for the ma...

Page 19: ...h function Inverter data can be sampled and displayed in a graphical format Trace data can also be read and displayed in a graph Importing trace data or parameter set tings that have been copied in a USB memory device to FR Configurator2 enables analysis or adjustment at a remote place Connected inverters are displayed in a tree view Windows of each function can be switched using tabs facilitating...

Page 20: ...023 to 06830 Inverter SLD rated current A Description 4 Symbol Voltage class 400 V class 2 Symbol Structure function Separated converter type 1 2 Symbol Type 2 FM CA 315K to 500K Capacity 1 Inverter ND rated capacity kW Description Three phase 400 V class FR A840 4 Three phase 200 V class FR A820 4 07700 315K 08660 355K 09620 400K 10940 450K 12120 500K Three phase 400 V class FR A842 F R A 8 4 2 3...

Page 21: ...ontrol and servo lock are available Wide range of constant torque characteristics The premium efficiency motor with encoder compatible with IE3 meets the Top Runner Standard in Japan and the Energy Independence and Secu rity Act EISA in the United States Energy saving CO2 emission reduction The motor is used in combination with an inverter of the same capacity Compatibility with the inverter Envir...

Page 22: ... 132 148 ND initial setting 1 1 1 9 3 4 2 6 7 9 1 13 18 23 29 34 44 55 67 82 110 132 HD 0 6 1 1 1 9 3 4 2 6 7 9 1 13 18 23 29 34 44 55 67 82 110 Rated current A SLD 4 6 7 7 10 5 16 7 25 34 49 63 77 93 125 154 187 233 316 380 475 LD 4 2 7 9 6 15 2 23 31 45 58 70 5 85 114 140 170 212 288 346 432 SND 4 2 7 9 6 15 2 23 31 36 58 70 5 85 102 126 170 190 259 346 388 ND initial setting 3 5 8 11 17 5 24 33...

Page 23: ...198 248 275 329 367 417 465 ND initial setting 1 1 1 9 3 4 6 6 9 9 1 13 18 24 29 34 43 54 66 84 110 137 165 198 248 275 329 367 417 HD 0 6 1 1 1 9 3 4 6 6 9 9 1 13 18 24 29 34 43 54 66 84 110 137 165 198 248 275 329 367 Rated current A SLD 2 3 3 8 5 2 8 3 12 6 17 25 31 38 47 62 77 93 116 180 216 260 325 361 432 481 547 610 683 LD 2 1 3 5 4 8 7 6 11 5 16 23 29 35 43 57 70 85 106 144 180 216 260 325...

Page 24: ...12120 315K 355K 400K 450K 500K Applicable motor capacity kW SLD 400 450 500 560 630 LD 355 400 450 500 560 SND 355 400 450 500 560 ND initial setting 315 355 400 450 500 HD 280 315 355 400 450 Output Rated capacity kVA SLD 587 660 733 834 924 LD 521 587 660 733 834 SND 521 587 660 733 834 ND initial setting 465 521 587 660 733 HD 417 465 521 587 660 Rated current A SLD 770 866 962 1094 1212 LD 683...

Page 25: ...ion pattern thermal protection DC injection brake starting frequency JOG operation output stop MRS stall prevention regeneration avoidance DC feeding frequency jump rotation display automatic restart after instantaneous power failure retry function carrier frequency selection fast response current limit forward reverse rotation prevention operation mode selection slip compensation droop control sp...

Page 26: ... Pr 494 Pr 1220 to Pr 1290 Pr 1292 to Pr 1297 Pr 451 setting range change 3 to 5 13 14 103 to 105 113 and 114 are deleted Pr 800 setting range change 3 to 5 13 14 103 to 105 113 and 114 are deleted NP 68 CLR 69 X76 76 X84 84 X87 87 Y36 36 MEND 38 ZA 56 FP 60 PBSY 61 ZP 63 RDY 84 Position pulse 19 Position command lower 26 Position command upper 27 Current position lower 28 Current position upper 2...

Page 27: ...er model W W1 H H1 D C FR A840 00023 0 4K R2R 150 125 260 245 140 6 FR A840 00038 0 75K R2R FR A840 00052 1 5K R2R FR A840 00083 2 2K R2R FR A840 00126 3 7K R2R FR A840 00170 5 5K R2R 220 195 170 FR A840 00250 7 5K R2R FR A840 00310 11K R2R 300 285 190 FR A840 00380 15K R2R FR A840 00470 18 5K R2R 250 230 400 380 10 FR A840 00620 22K R2R FR A840 00770 30K R2R 325 270 550 530 195 FR A840 00930 37K ...

Page 28: ...2 07700 315K 08660 355K R2R Unit mm FR A842 09620 400K 10940 450K 12120 500K R2R Unit mm 185 185 23 12 70 200 540 440 4 5 4 5 200 70 15 1300 17 17 1296 15 1330 3 φ12 hole 8 φ25 hole 185 185 23 12 100 240 680 440 4 5 4 5 240 100 15 1550 17 17 1546 15 1580 3 φ12 hole 8 φ25 hole ...

Page 29: ... 9999 0 1 100 R110 130 A614 PID integral time 0 1 to 3600 s 9999 0 1 s 1 s R111 131 A601 PID upper limit 400 to 600 9999 0 1 9999 132 A602 PID lower limit 400 to 600 9999 0 1 9999 133 A611 PID action set point 400 to 600 0 01 500 R101 134 A615 PID differential time 0 01 to 10s 9999 0 01 s 9999 R112 135 R161 Integral clamp positive polarity 0 to 100 9999 0 1 9999 136 R162 Integral clamp negative po...

Page 30: ...mand voltage current gain 0 to 100 0 1 50 353 R213 Line speed command gain 0 to 6553 4 9999 0 1 1000 354 R220 Line speed command pulse input bias 0 to 500 0 01 0 355 R221 Line speed command pulse input gain 0 to 500 0 01 100 356 R222 Line speed command digital input bias 0 to 65535 1 0 357 R223 Line speed command digital input gain 0 to 65535 1 65535 358 R201 Line speed unit 0 to 3 1 0 360 R202 Li...

Page 31: ...999 0 1 9999 493 R147 PID gain C2 0 1 to 1000 9999 0 1 9999 494 R148 PID gain D 0 1 to 1000 9999 0 1 9999 502 N013 Stop mode selection at communication error 0 to 2 1 0 554 A604 PID signal operation selection 0 to 3 1 0 570 E301 Multiple rating setting 0 to 3 12 1 2 573 A680 4 mA input check selection 1 to 3 9999 1 9999 T052 574 C211 Second motor online auto tuning 0 1 1 0 620 R570 Line speed bias...

Page 32: ...R024 Maximum winding diameter 3 1 to 6553 mm 1 mm 2 mm 1240 R025 Minimum winding diameter 3 1 to 6553 mm 1 mm 1 mm 1241 R026 Maximum winding diameter 4 1 to 6553 mm 1 mm 2 mm 1242 R027 Minimum winding diameter 4 1 to 6553 mm 1 mm 1 mm 1243 R600 Gear ratio numerator follower side 1 to 65534 1 1 1244 R601 Gear ratio denominator driver side 1 to 65534 1 1 1245 R042 Sampling time for winding diameter ...

Page 33: ...iameter 4 0 to 6553 mm 9999 1 mm 9999 1295 R517 Data table taper ratio 4 0 to 100 0 1 0 1296 R518 Data table winding diameter 5 0 to 6553 mm 9999 1 mm 9999 1297 R519 Data table taper ratio 5 0 to 100 0 1 0 1401 R301 Tension command increment 0 to 2 1 0 1402 R310 Tension command input voltage bias 0 to 100 0 1 0 1403 R311 Tension command bias 0 to 100 N 0 01 N 0 N 1404 R312 Tension command input vo...

Page 34: ... a scientific technology that was not available at the time of the shipment of the Product from our company 8 any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the...

Page 35: ...91 124 463 0300 FAX 91 124 463 0399 India Bangalore FA Center MITSUBISHI ELECTRIC INDIA PVT LTD Bangalore Branch Prestige Emerald 6th Floor Municipal No 2 Madras Bank Road Lavelle Road Bangalore 560001 Karnataka India TEL 91 80 4020 1600 FAX 91 80 4020 1699 India Chennai FA Center MITSUBISHI ELECTRIC INDIA PVT LTD Chennai Branch Citilights Corporate Centre No 1 Vivekananda Road Srinivasa Nagar Che...

Page 36: ...om the measured value of the dancer roll position It also sends commands to each section Reference shaft High precision torque control is enabled by using feedback from the tension sensor Tension change due to mechanical loss can be prevented Even if the film feed speed increases or decreases the tension applied to the film is maintained constant By adjusting the tension on the workpiece it is pos...

Page 37: ... be changed easily and flexibly by the inverter according to the commands sent from a programmable controller or the winding diameter calculation unit Torque is controlled for unwinding the material according to the tension controller output The torque speed control function of the AC servo enables stable line speed control The HMI units are used to operate the connected devices visualize the line...

Page 38: ...FIBUS is a registered trademark of PROFIBUS User Organization Other company and product names herein are the trademarks and registered trademarks of their respective owners To ensure proper use of the products listed in this catalog please be sure to read the instruction manual prior to use Safety Warning ...

Page 39: ...his is why you can rely on Mitsubi shi Electric automation solution because we know first hand about the need for reliable efficient easy to use automation and control in our own factories As one of the world s leading companies with a global turnover of over 4 trillion Yen over 40 billion employing over 100 000 people Mitsubishi Electric has the resource and the commitment to deliver the ultimate...

Page 40: ...BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems ...

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