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Operator’s Manual

user manual, maintenance instructions and spare parts

455CSX / 515CSX PREMIUM Chainsaw

www.mitox.co.uk

Read this manual carefully before operating the machine

Original Instructions Version July 18. E&OE

455CSX/515CSX_030718

Summary of Contents for 455CSX

Page 1: ...ser manual maintenance instructions and spare parts 455CSX 515CSX PREMIUM Chainsaw www mitox co uk Read this manual carefully before operating the machine Original Instructions Version July 18 E OE 45...

Page 2: ...e bar 3 Chain brake 4 Front handle 5 Air filter cover 6 Lock Lever 7 Engine Switch 8 Throttle lock lever 9 Rear Handle 10 Throttle Trigger 11 Fuel Level Window 12 Fuel Tank Cap 13 Choke Lever 14 Start...

Page 3: ...t Warning Danger Caution Read the documentation and safety instructions which are provided in this user manual When operating this machine use protective equipment such as goggles helmet and ear defen...

Page 4: ...oil cap STOP SWITCH Setting the switch to the O position the engine stops immediately Position Rear left of the unit Taking Care of Warning Labels Always keep warning labels clean and free of scratche...

Page 5: ...Front of the chain cover L T Safety Precautions Read this Owner Operator Manual carefully Be sure you understand how to operate this Chainsaw properly before you use it Failure to do so could result...

Page 6: ...ly understand the directions given in this manual to use this Chainsaw When planning your work schedule allow plenty of time to perform the work and allow plenty of time for rest Limit the amount of t...

Page 7: ...this product Never hold this product with the cutting head pointing towards someone else Never allow the blade blades to come into contact with your body Always turn off the engine before making adju...

Page 8: ...throttle trigger is released idle If the cutting head continues to move when the engine is at idle adjust the idle screw on the carburettor to a point where the cutting head stops moving If this canno...

Page 9: ...le the engine is in operation doing so may result in an electrical shock Never touch the exhaust spark plug or any metallic parts of the engine while the engine is in operation or immediately after sh...

Page 10: ...inal Instructions Version July 18 455CSX 515CSX_030718 In the Box A standard saw unit package contains the items as illustrated 1 Power unit 2 Saw chain 3 Guide bar 4 Bar protector 5 Plug wrench 6 Cha...

Page 11: ...fully make sure that there are no sparks or naked flames anywhere nearby before refuelling If any fuel spillage occurs during refuelling use a dry rag to wipe any fuel which has been spilled onto the...

Page 12: ...t muffler and cylinder as well as reducing emissions of harmful exhaust gases Oil FOR 4 CYCLE ENGINES should not be used as two stroke lubrication oil as it can cause fouling of the spark plug exhaust...

Page 13: ...el cap before removing Pour two stroke fuel into the fuel tank with a filtered funnel up to 80 of the fuel tank s capacity Replace the fuel cap and tighten securely Spilled fuel must be wiped away fro...

Page 14: ...ure 1 Fit the chain to the drive sprocket and while fitting the saw chain around the guide bar adjust the position of the chain tensioner located in position 7 to fit into the hole 8 in the guide bar...

Page 15: ...hand guard 4 forward 3 The chain should stop immediately with the engine at full speed If the chain is slow to stop or does not stop replace the brake band and clutch drum before use Before proceeding...

Page 16: ...kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good grip on the saw with both hands the right hand on the rear handle and the left hand...

Page 17: ...e rear handle Pull the starter handle with your right hand NOTE While holding the chain saw securely on the ground grip the starter handle slowly pull out the cord with your right hand until you feel...

Page 18: ...rake by pulling the chain brake towards the front handle prior to cutting Running In During the first ten hours of work avoid running the engine at maximum speed for a prolonged period until all the c...

Page 19: ...nance and checking operations described in this manual at regular intervals In the event that any part needs to be replaced please contact the nearest authorised service dealer for assistance Always t...

Page 20: ...r may result in a personal injury Always wear heavy duty gloves when handling the blades Maintenance After Each Use Air filter A Pull out the top side of lock lever 1 step1 then pull the lock lever up...

Page 21: ...bar rail should always be square Check for wear of the bar rail Apply a ruler to the bar and the outside of the cutter If a gap is observed between them the rail is normal Otherwise the bar rail is wo...

Page 22: ...switch wires and grommets are fitted correctly Fuel filter Using a wire hook take out the filter 1 from the filler port Disassemble the filter and clean with petrol or replace with a new one if neede...

Page 23: ...uide bar and chain are lubricated automatically by a pump that operates whenever the chain rotates The pump is set at the factory to deliver a minimum flow rate but it can be adjusted in the field A t...

Page 24: ...3 Fuel consumption increases Be sure to wear safety gloves Clamp chain saw guide bar in a vice to secure Sharpen chain with a 3 16 4 8mm file and holder Oregon part number 18228C Sharpening kit Orego...

Page 25: ...ezing window should be set in the close mode In this case the SUN marking is face outside However when the possibility exists that icing may occur the anti freezing window should be set in the open mo...

Page 26: ...fler Spark plug is worn Replace spark plug Component Procedure Before Use Every 25 Hours Every 50 Hours Every 100 Hours Note Fuel Leaks Fuel Spillage Wipe Out Fuel Tank Fuel Filter Inspect Clean Repla...

Page 27: ...ti fling Chain Oil Oil tank capacity 250ml Carburettor Diaphragm type Fuel consumption at maximum engine power 565 580g kw h Idling speed 3000r min Maximum speed with cutting attachment 12000r min Ign...

Page 28: ...al Instructions Version July 18 455CSX 515CSX_030718 Specifications Cutting gear Guide bar Type Sprocket nose Size 455CSX 18 515CSX 20 Cutting length 455CSX 420mm 18 515CSX 470mm 20 Saw chain Type Ore...

Page 29: ...455CSX 515CSX PREMIUM Chainsaw 29 Original Instructions Version July 18 455CSX 515CSX_030718 455CSX Parts Engine...

Page 30: ...MI01 05 0071 PIN 5x10 2 20 MIA50 1102 0002 CRANKCASE GASKET 1 21 MI01 05 1260 BEARING 6202 1 22 MIA50 1103 0100 CRANKSHAFT 1 23 MIA50 1102 0102 BEARING 1 24 MIA50 1102 0103 OIL SEAL 20x 30x5 1 25 MIA...

Page 31: ...455CSX 515CSX PREMIUM Chainsaw 31 Original Instructions Version July 18 455CSX 515CSX_030718 455CSX Parts Intake Exhaust Assembly...

Page 32: ...ER BASE 1 62 MIA50 1111 0010 THROTTLE CABLE 1 63 MIA41 1100 0010 12 CHOKE KNOB 1 64 MIA41 1100 0011 CHOKE KNOB BASE 1 65 MI06 08 02 1161A CARBURETTOR WT1161 1 66 MIA50 1101 0017 1 THROTTLE CABLE ROLLE...

Page 33: ...455CSX 515CSX PREMIUM Chainsaw 33 Original Instructions Version July 18 455CSX 515CSX_030718 455CSX Parts Recoil Assembly...

Page 34: ...IA45 0130 0200 STARTER SPRING 96 MIA45 0130 0001 ROPE WHEEL 97 MIA45 0130 0003 DAMPER SPRING 98 MIA50 5110 0102 STARTER RATCHET 99 MIA45 0130 0004 WASHER 5x 16x1 5 100 MIA50 1113 0102 1 FLOW GUIDING C...

Page 35: ...455CSX 515CSX PREMIUM Chainsaw 35 Original Instructions Version July 18 455CSX 515CSX_030718 455CSX Parts Brake Assembly...

Page 36: ...IL FILTER 1 122 MIA42 0114 0100 OIL PUMP 1 123 MIA42 0114 0005 SPRAY NOZZLE 1 124 MI01 05 0231 POSITION PIN 3x8 1 125 MIA42 0112 0004 BRAKE BAND 1 126 MIA42 0112 0003 BRAKE SPRING 1 127 MIA41 1101 070...

Page 37: ...455CSX 515CSX PREMIUM Chainsaw 37 Original Instructions Version July 18 455CSX 515CSX_030718 455CSX Parts Fuel Tank Assembly...

Page 38: ...RBER SPRING BASE M6 2 153 MIA50 1100 0001 REAR ABSORBER SPRING 2 154 MIA50 5100 0010 TAPPING SCREW ST4 8x25 2 155 MIA50 1100 0003 1 REAR ABSORBER SPRING BASE M7 2 156 MIA50 1111 0009 FUEL TUBE 1 157 M...

Page 39: ...455CSX 515CSX PREMIUM Chainsaw 39 Original Instructions Version July 18 455CSX 515CSX_030718 515CSX Parts Engine...

Page 40: ...ER 2 21 MIA52 5102 0007 HEAT SHIELD 1 22 MIA50 1102 0201 14 LEFT CRANKCASE 1 23 MI01 05 0071 PIN 5x10 2 24 MIA50 1102 0002 CRANKCASE GASKET 1 25 MI01 05 1260 BEARING 6202 1 26 MIA50 1103 0100 CRANKSHA...

Page 41: ...455CSX 515CSX PREMIUM Chainsaw 41 Original Instructions Version July 18 455CSX 515CSX_030718 515CSX Parts Intake Exhaust Assembly...

Page 42: ...ER BASE 1 66 MIA50 1111 0010 THROTTLE CABLE 1 67 MIA41 1100 0010 12 CHOKE KNOB 1 68 MIA41 1100 0011 CHOKE KNOB BASE 1 69 MI06 08 02 1161A CARBURETTOR WT1161 1 70 MIA50 1101 0017 1 THROTTLE CABLE ROLLE...

Page 43: ...455CSX 515CSX PREMIUM Chainsaw 43 Original Instructions Version July 18 455CSX 515CSX_030718 515CSX Parts Recoil Assembly...

Page 44: ...STARTER SPRING 1 100 MIA45 0130 0001 ROPE WHEEL 1 101 MIA45 0130 0003 DAMPER SPRING 1 102 MIA50 5110 0102 STARTER RATCHET 1 103 MIA45 0130 0004 WASHER 5x 16x1 5 1 104 MIA50 1113 0102 1 FLOW GUIDING C...

Page 45: ...455CSX 515CSX PREMIUM Chainsaw 45 Original Instructions Version July 18 455CSX 515CSX_030718 515CSX Parts Brake Assembly...

Page 46: ...IL FILTER 1 126 MIA42 0114 0100 OIL PUMP 1 127 MIA42 0114 0005 SPRAY NOZZLE 1 128 MI01 05 0231 POSITION PIN 3x8 1 129 MIA42 0112 0004 BRAKE BAND 1 130 MIA42 0112 0003 BRAKE SPRING 1 131 MIA41 1101 070...

Page 47: ...455CSX 515CSX PREMIUM Chainsaw 47 Original Instructions Version July 18 455CSX 515CSX_030718 515CSX Parts Fuel Tank Assembly...

Page 48: ...SPRING BASE M6 2 156 MIA50 1100 0001 REAR ABSORBER SPRING 2 157 MIA50 5100 0010 TAPPING SCREW ST4 8x25 2 158 MIA50 1100 0003 1 REAR ABSORBER SPRING BASE M7 2 159 MIA50 1111 0009 FUEL TUBE 1 160 MIA42...

Page 49: ...455CSX 515CSX PREMIUM Chainsaw 49 Original Instructions Version July 18 455CSX 515CSX_030718 Notes...

Page 50: ...Type Serial No As per rating label on machine Cutting Width 420mm Net installed power 45 4 cm3 1 95 kW The technical documentation is kept by Stewart Anderson Rochford Garden Machinery Ltd Murray Way...

Page 51: ...Type Serial No As per rating label on machine Cutting Width 470mm Net installed power 50 9 cm3 2 2 kW The technical documentation is kept by Stewart Anderson Rochford Garden Machinery Ltd Murray Way W...

Page 52: ...ly Warranty does not cover failure due to Insufficient maintenance Incorrect fuel mixture and stale fuel Abnormal use or accidental damage Incorrect assembly adjustment or operation of the product Spa...

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