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Dowel Drill

 Manual

     

18

TROUBLE SHOOTING

 

AIR DRILL

Cause

Remedy

NOT ENOUGH AIR REACHING 

DRILL. IT SHOULD HAVE 100SCFM 

(47.2DM^3/

sec

.

) PER DRILL AND 110 

PSI (7.6 

bar

)

On Multi Drill units. Turn off one or two drills. If 

the remaining drills pick up speed, check the air 

compressor.

RESTRICTION IN AIR LINE

A foreign object in the air line or possibly a 

reduction in the air line caused by a reducer 

fitting.

TOO SMALL AIR LINE

Following are supply line sizes for drilling:

A-1 Single Drill 3/4” (19mm)

A-2 Two Drills 1-1/4” (38.75mm)

A-3& A-4 Three & four drills 1-1/2” (38.1mm)

A-5 Five Drills 2” (50.8mm)

AIR PRESSURE TO CYLINDER “FEED-

ING” DRILL INTO CONCRETE NOT 

ADJUSTED PROPERLY

Excessive pressure can cause drill to “bind up” 

in the hole. Pressure that is too low will not 

“feed” the drill into the concrete. The air pres-

sure required varies with the drill model.

Horizontal- all units with large drills use 22-26 

PSI (1.5-1.8 bar). Drill units using the 15LB (6.8kg) 

class drill will use 16-20 PSI (1.1-1.4 Bar).

Vertical - all drill units use 5-6 PSI (0.34-0.41 

Bar). With the correct air pressure, the drill steel 

should have a slight rattle.

INSUFFICIENT AIR FLOW TO KEEP 

HOLE BLOWN CLEAN

Check for obstruction in the blow tube in the 

drill.

LUBRICATOR PUTTING OUT TOO 

MUCH OIL TO DRILL

If you notice more than a light film of oil on the 

air deflector on the bottom of the drill adjust the 

lubricator, make certain you are using the type of 

oil called for in the operation and maintenance 

manual.

MECHANICAL BLINDING OF DRILL 

CARRIER

Make sure the eight bearing pads are adjusted 

correctly. The square tube that the drill carrier 

slides on must be free of rust so that the carrier 

slides freely, drill steel must not be binding in 

the guide bearing.

BENT DRILL STEEL, WORN DRILL BIT 

OR DRILLING INTO REBAR

Replace the drill steel or bit. If drilling into rebar, 

move the drill.

USING 3 1/4” (8.25

cm

SHANK DRILL 

STEEL IN 4 1/4”

 (10.8

cm

)

 SHANK 

CHUCK DRILL

The drill steel will rotate but it will not allow the 

drill piston to hammer properly, replace it with 

the correct 4 1/4” (10.8cm) drill steel.

PROBLEM: 

DRILL RUNS SLOW OR DOES NOT DRILL EFFECTIVELY

Summary of Contents for A-1-48

Page 1: ...Minnich A 1 48 DOWEL DRILL OPERATOR SERVICE MANUAL Minnich Manufacturing 1444 ST RT 42 Mansfield OH 44903 Contact Phone 419 903 0010 Email sales minnich mfg com...

Page 2: ...time as approval for printing and pub lishing Minnich therefore reserves the right to make changes in design and improve ments whenever it is believed the efficiency of the machine which has been shi...

Page 3: ...alifornia and some author ities have listed repairable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RES...

Page 4: ...ou about potential hazards that could injure you or others The safety messages specif ically address the level of exposure to the opera tor and are preceded by one of four words DANGER WARNING NOTICE...

Page 5: ...hine should be made only by the manufacturer who shall con firm that the machine is in comfortability with appropriate safety regulations Never use accessories or attachments that are not recommended...

Page 6: ...drain or into any water source ENVIRONMENTAL SAFETY DECOMMISSIONING Contact you country department of Public Works or recycling agency in your area and arrange for proper disposal of any elec trical c...

Page 7: ...smoke when handling fuel So as to facilitate shipment new or repaired units are not lubricated before delivery to cus tomers DO NOT use hydrocarbons and especially do not use fuel oil for lubricating...

Page 8: ...cifications and part numbers are subject to change without notice Stay alert watch what you are doing and use common sense when operating the machine DO NOT use the tool while tired or under the influ...

Page 9: ...6cm to 30 5cm Minimum Cutout Width 48 121 9cm SCFM Required 92 2 2 61 m3 min PSIG Required 90 6 2 BAR Weight 200lbs 90 7kg The A 1 can be configured four different ways There is no need to purchase e...

Page 10: ...ional Regulations Transportation and Storage 25 C to 55 C for 24 hours 13 F to 131 F Ingress Protection Protection level IP2X is provided Sound System operates at sound levels about 85dBA and 85dBC He...

Page 11: ...ON WHEN INDICATOR IS RED WHEN INDICATORS IS RED FILL OIL RESERVOIR WITH PROPER ROCK DRILL LUBRICANT GREEN INDICATES LUBRICATOR RESERVOIR IS FULL Bio Rock Drill Oil 15W50 TM Minnich Mfg Recommended Roc...

Page 12: ...E MAY DAMAGE HEARING WEAR PROPER HEARING PROTECTION FLYING PARTICLES MAY CAUSE EYE INJURIES WEAR PROPER EYE PROTECTION HIGH PRESSURE KEEP AWAY FROM LEAKS BLEED DOWN BEFORE REMOVING LINES TO SERVICE DU...

Page 13: ...the warranty provided by the supplier All war ranty claims must be submitted to Minnich for evaluation and sent to the supplier for authorization General Notes 1 2 50 8mm diameter maximum bit for hyd...

Page 14: ...ize UC Length 003747 1 000 1 2 54cm 003839 00000 003747 1 120 1 1 8 2 86cm 003901 00000 003747 1 180 1 3 16 3 01cm 003901 00000 003747 1 250 1 1 4 3 18cm 003901 00000 003747 1 310 1 5 16 3 34cm 003901...

Page 15: ...e that the hole through the center of the drill steel is not blocked if so remove the object 2 Clean the tapered end of the drill steel and the inside of the drill bit with a non oily cleaner making s...

Page 16: ...E OIL DIESEL OR HYDRAULIC FLUID Be sure lubricator is full See recommended oils below Make sure slab wheels are square against face of slab Using feed control valve feed bit against slab Using drill c...

Page 17: ...ttings are connected prop erly and not leaking COUPLING OR HOSE OBSTRUCTION Remove Obstruction FAILURE IN THE ELECTRICAL CIRCUIT Check switches connections coilds ground voltage If the power unit back...

Page 18: ...ill use 16 20 PSI 1 1 1 4 Bar Vertical all drill units use 5 6 PSI 0 34 0 41 Bar With the correct air pressure the drill steel should have a slight rattle INSUFFICIENT AIR FLOW TO KEEP HOLE BLOWN CLEA...

Page 19: ...4 cm A12899 4 000 5 00 12 70 cm Bore 1 2 54 cm A12899 5 000 6 00 15 24 cm Bore 1 3 8 3 49 cm A12899 6 000 7 00 17 78 cm Bore 1 3 8 3 49 cm A12899 7 000 Rod Diameter Service Kit Part Rod Diameter Overs...

Page 20: ...air pressure turn regulator adjustment coun terclockwise until all load is removed from regulating spring 2 Turn on system air pressure 3 Turn regulator adjustment clockwise until the desired outlet p...

Page 21: ...d back off pressure by adjusting T handle counterclockwise before the air is turned on Turn on air supply and adjust T handle clockwise until the pressure gauge shows desired pressure To lock the T ha...

Page 22: ...Dowel Drill Manual 22 PARTS MANUAL...

Page 23: ...23 Dowel Drill Manual PARTS MANUAL...

Page 24: ...ECTOR TO ADJUST LUBRICATOR DISCONNECT AIR PRESSURE FROM DRILL UNIT PUSH DOWN ON PRESSURE RELIEVING BUTTON ON FILL CAP REMOVE FILL CAP USING A SCREW DRIVER ADJUST LUBRICATOR TO REQUIRED SETTING TO INCR...

Page 25: ...00050 VALVE DOWEL PIN 1 51 009350 00051 RIFLE BAR 1 52 009350 00052 ROTATION PAWL 4 53 009350 00053 PAWL PLUNGER 4 54 009350 00054 PAWL SPRING 4 55 009350 00055 RATCHET RING 1 FIG Part Description QT...

Page 26: ...Dowel Drill Manual 26 NOTES...

Page 27: ...ty or otherwise NO EXPRESS WARRANTIES AND NO IMPLIED WARRANTIES WHETHER OF MERCHANTABI LITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR WEAR CAPACITY OR OTHERWISE SHALL APPLY TO THE GOODS AND SERVICES SU...

Page 28: ...der Parts Print specific information If you don t have a login give us a call Contact us at 419 903 0010 Contact Minnich Manufacturing through the following num ber to locate a dealer near you 419 903...

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