Miniature Aircraft USA MA1034-1 Assembly Instructions Manual Download Page 9

Page: 9 / 33

0107

M3x6 Threaded Steel

Ball

0109

M3x8 Threaded Steel

Ball

0133-1

M3x21.2 Ball Link

0159

3x7x3 Bearing

0217

Swashplate

0447-1

E-Clip

0597-4

M3x4.75x.215 Brass

Spacer

0869

':DVKRXW/LQN

120-7-1

M5x15 Safety Washer

121-4

M3x30 Threaded

Control Rod

121-7

M3x65 Threaded

Control Rod

128-176

M2x.584 Washout

Pivot Pin

128-195

Aluminum Head Button

131-83

Swashplate Pin

131-161

Aluminum Blade Grip

131-163

Aluminum Pitch Arm

131-182

9x17x5 Thrust Bearing

131-492

'DPSHU25LQJ'

131-187

Head Axle

131-200

M4x33 Shouldered

Socket Bolt

131-408

Flybarless Main Shaft

131-490

'DPSHU6OHHYH

131-181

9x17x5 Bearing

0023

M5 Hex Locknut

0061

M3x8 Socket Bolt

0067

M3x14 Socket Bolt

0071

M3x18 Socket Bolt

0051

M3x3 Socket Set

Screw

131-368

Flybarless Head Block

131-183

9x14x.75 Washer

128-314

Swashplate Follower

Whiplash - Flybarless Head Assembly Parts

Hardware for this

assembly

0051

0082-4

M5x32 Shouldered

Socket Bolt

0086-1

M5x16 Flanged Bolt

Assembly Tip

,QVWDOO0$0[6RFNHW6HW6FUHZV

only until they bottom out against the
lower bearing. Do not overtighten or
damage to swashplate bearing will
occur.

Note: these are used to adjust

the bearing tolerance if it develops play
over time.

0217

0021

M4 Hex Locknut

0063

M3x10 Socket Bolt

Apply a small amount of
medium thread lock when
threading into metal parts

[
0[7KUHDGHG

Steel Ball

[
0[7KUHDGHG6WHHO

Ball

[
0[6RFNHW6HW

Screw

[

Swashplate Pin

106-06

2x5x1.5 Bearing

0109

0107

131-83

Summary of Contents for MA1034-1

Page 1: ...730E Electric Helicopter Kit MA1034 1 Assembly Instructions Step up to excellence with X Cell ...

Page 2: ... Electric Frame Assembly 18 Gas Frame Assembly Parts List 18 Gas Frame Assembly Instructions 19 Electronics Mounting Positions 31 Canopy Mounting 31 Whiplash Gas User Guide 32 Safety 32 Engine Fuel Oil 32 Fuel Tank Plumbing 32 0XIÁHUV 35 Air Filter 33 Spark Plug 33 Electronic Wiring 33 Initial Mixture Settings 33 Throttle Setup Curves 34 Governor Setup Sensors 34 Starting 34 Rotor Blades 35 Pitch ...

Page 3: ...HQFHG Á HUV DQG DUH VHW GRZQ KHUH W LV XUJHG WKDW WKH EH UHDG XQGHUVWRRG DQG followed Warning Risk of death or serious injury Remote Control R C Helicopters can be dangerous Inexperienced pilots of R C Helicopters should be trained and supervised by experienced operators All operators should use safety glasses and other appropriate safety equipment All operators should exercise necessary precautio...

Page 4: ... PRGHO airplane competition 0 LV WKH FKDUWHULQJ RUJDQL DWLRQ IRU PRUH WKDQ PRGHO DLUSODQH FOXEV DFURVV WKH FRXQWU 0 RIIHUV LWV FKDUWHUHG FOXEV RIÀFLDO FRQWHVW VDQFWLRQ LQVXUDQFH DQG DVVLVWDQFH LQ JHWWLQJ DQG NHHSLQJ Á LQJ VLWHV 0 LV WKH YRLFH RI LWV PHPEHUVKLS SURYLGLQJ OLDLVRQ ZLWK WKH HGHUDO YLDWLRQ GPLQLVWUDWLRQ WKH HGHUDO Communications Commission and other government agencies through our nati...

Page 5: ... these other required components and any competent hobby retailer with R C helicopter experience will be happy to make suggestions You will need 1 Engine 2 Battery 3 Cyclic servos Miniature Aircraft recommends high quality digital cyclic servos with no less than 80 oz in of torque 4 Throttle servo Miniature Aircraft recommends a high quality ball bearing sevro 5 KHOLFRSWHU J UR 0LQLDWXUH LUFUDIW U...

Page 6: ...FRDWLQJ FDQ LQWHUIHUH ZLWK WKH DGKHVLYHV DQG WKUHDG ORFNV QHHGHG IRU DVVHPEO 8VH D VROYHQW VXFK DV alcohol or acetone to clean the various metal parts especially threads Be sure not to overtighten bolts as damage to bearings and other components will occur W LV YHU LPSRUWDQW WR OLJKWO VDQG WKH HGJHV RI DOO FDUERQ ÀEHU SLHFHV 0LQLDWXUH LUFUDIW UHFRPPHQGV GRLQJ VR SULRU WR WKH DVVHPEO SURFHVV DUERQ ...

Page 7: ...131 475 T R Pitch Slider Assembly Factory 1 2 Hardware 0107 M3x6 Threaded Steel Ball 1 2 A 2 131 129 Tail Box Assembly Factory 1 2 A 3 131 130 BTail Pitch Control Bellcrank 1 2 A 3 131 131 C F Bellcrank Bracket 1 2 A 3 131 132 BBellcrank Slider Cup 1 DUGZDUH 0 RFN 1XW 2 Hardware 0064 3 M3x6 Button Head Socket Bolt 2 2 Hardware 0073 M3x20 Socket Bolt 1 2 Hardware 0107 M3x6 Threaded Steel Ball 1 2 A...

Page 8: ... Lower Pinion Bearing Block 1 3 C 134 102 Motor Mount Support Left 1 3 C 134 103 Motor Mount Support Right 1 7 5 ULYH 6XSSRUW 3 C 134 112 Helical Pinion 1 3 Hardware 0061 M3x8 Socket Bolt 8 3 Hardware 0063 M3x10 Socket Bolt 2 3 Hardware 0078 4 M4x8 Socket Bolt 4 DJ 3DUW 1R 3DUW HVFULSWLRQ 4W KLWH 7XII 6WUXWV 6WUXW 6SDFHU 7UD 0RXQW 7XII 6WUXW QG XS 3 Hardware 0003 3mm Washer 4 3 Hardware 0058 1 M4x...

Page 9: ...1 M3x8 Socket Bolt 0067 M3x14 Socket Bolt 0071 M3x18 Socket Bolt 0051 M3x3 Socket Set Screw 131 368 Flybarless Head Block 131 183 9x14x 75 Washer 128 314 Swashplate Follower Whiplash Flybarless Head Assembly Parts Hardware for this assembly 0051 0051 0082 4 M5x32 Shouldered Socket Bolt 0086 1 M5x16 Flanged Bolt Assembly Tip QVWDOO 0 0 6RFNHW 6HW 6FUHZV only until they bottom out against the lower ...

Page 10: ...200 06 Tri Flow Synthetic Grease is required for thrust bearing lubrication pre applied and assembled from factory SLHFH WKUXVW EHDULQJ 0 182 outer race with larger I D inside diameter installs closest to hub Assembly Tips X 2 0086 1 120 7 1 Small I D Large I D 131 183 131 181 131 182 131 183 131 181 Bearings Factory Installed in Blade Grips 131 490 131 490 131 187 128 195 0067 0159 0159 0597 4 12...

Page 11: ...Arm Lengths and Installation X2 X3 Apply a small amount of medium thread lock when threading into metal parts 0 RFN 1XW 0 6RFNHW ROW 0 RFN 1XW 0 6KRXOGHUHG 6RFNHW ROW 0 6KRXOGHUHG 6RFNHW ROW Assembly Tips HDG 6ZDVKSODWH DQG 0DLQ 6KDIW FDQ EH DVVHPEOHG QRZ or you can assemble the parts later step by step installing them to the frame 11 ...

Page 12: ... Ends 0597 1 3x4 75x 126 Brass Spacer 131 112 T R Blade Grip 134 128 Carbon Fiber Boom Clamp Plate 131 129 Tail Case 131 130 B Tail Bellcrank 131 131 Carbon Fiber Bellcrank Bracket 131 132 B Bellcrank Cup 134 84 Carbon Boom Support Rod 134 86 Tail Boom Support Assembly 0060 1 M3x6 Socket Bolt 0061 M3x8 Socket Bolt 0064 3 M3x6 Button Head Socket Bolt 0065 M3x12 Socket Bolt 0067 M3x14 Socket Bolt 00...

Page 13: ...WHHO Shim Washer 0 7KUHDGHG Steel Ball Hardware for this assembly P µ 6WHHO Shim Washer Factory Assembled Apply a small amount of medium thread lock when threading into metal parts 2 A 2 Factory Assembled 131 180 131 33 131 33 1 131 129 131 70 131 18 C 131 17 C 0215 0051 0237 0237 1 0056 0225 0225 0442 131 476 131 473 131 477 left hand thread 131 474 0107 Factory Assembled 2 A 1 13 ...

Page 14: ...KUHDGHG Steel Ball PP H 1XW 0 6RFNHW ROW 0 XWWRQ HDG 6RFNHW ROW 0 6RFNHW ROW 2 A 4 0064 3 0107 106 02 131 130 B 131 132 B 131 131 131 135 0012 2 0159 Factory Assembled Factory Assembled Apply oil to output shaft 106 02 0073 0019 2 A 3 Note ODGH JULSV ZLOO KDYH VRPH D LDO play This is normal SLHFH WKUXVW EHDULQJ 0 outer race with larger I D inside diameter installs closest to hub UHDVH WKH FHQWHU E...

Page 15: ...482 2 B 1 131 481 131 480 131 485 7DNH FDUH DERXW WKH RULHQWDWLRQ RI JXLGH HGJH RI WKH VOHHYHV DOO IDFLQJ WR WKH WDLO Install all bearing cup assemblies facing the same direction on torque tube Apply a small amount of Loctite 648 when mounting the bearing cup assemblies at the torque tube X3 TAIL 0 6RFNHW ROW Hardware for this assembly PP RFN 1XW X2 0001 0001 0020 1 0868 5 0049 1 128 144 2mm Steel...

Page 16: ...rush tail boom 134 58 0049 1 0015 End of the boom with the 3mm hole 1mm from the end of the boom Apply a small amount of medium thread lock when threading into metal parts 0 6RFNHW ROW 0 6RFNHW ROW 0 6RFNHW ROW PP H 1XW 8VH RQO RFWLWH JUHHQ WR JOXH TT ends to tube R QRW RYHUWLJKWHQ VRFNHW bolts as it is possible to crush torque tube 2 B 2 131 400 128 80 2 B 3 Apply Loctite 648 at the torque tube a...

Page 17: ... when threading into metal parts 2 B 4 dimple Factory Assembled LQFOXGHV 0 MA128 146 MA131 84 131 61 0060 1 0065 0078 0016 2 128 149 0065 0063 105mm Tail Rotor Blades not included 7KH JDSV EHWZHHQ URG DQG OLQN DUH DV IROORZV PP RQ WKH EDFN 9 mm on the front 121 4 121 7 Hardware for this assembly 2mm Washer 7KH XVH RI WKUHDG ORFN 0 ORFWLWH LV UHFRPPHQGHG RQ 0 6RFNHW ROWV R QRW RYHUWLJKWHQ 0 6RFNHW ...

Page 18: ...C F Strut Spacer 134 101 Lower Pinion Bearing Block 134 122 RXEOHU Front 134 10 C F Frame L 134 123 RXEOHU Rear 134 134 C F Battery Tray 134 127 C F Front Battery Tray 134 132 C F Bottom Battery Tray 132 136 Landing Struts 134 100 Motor Mount 0159 3x7x3 Bearing 0597 1 3x4 75x 126 Brass Spacer 127 37 10x19x5 Flanged Bearing 0116 M2 5 Threaded Steel Ball 106 22 Rubber Canopy Grommets 3200 54 Adhesiv...

Page 19: ... 131 382 134 132 0088 Front Battery Tray Bottom Battery Tray Apply a small amount of medium thread lock when threading into metal parts Landing Struts X2 132 136 right 132 136 left 128 57 132 382 0003 1RWH WKH RULHQWDWLRQ of set crew hole in landing strut 5217 0073 3mm Washer 0 6RFNHW ROW Gyro Tray 5217 5217 131 382 0088 0 6HOI 7DSSLQJ Screw 0032 2 131 53 131 52 0 7DSHUHG 6RFNHW Bolt Top Tray CA 1...

Page 20: ...er Main Shaft HDULQJ ORFN Factory Assembled Middle Main Shaft HDULQJ ORFN Factory Assembled Bottom Main Shaft HDULQJ ORFN Factory Assembled 127 8SSHU EHDULQJ EORFN IHDWXUHV VPRRWK ZUHQFK DFFHVV KROHV 127 0LGGOH DQG ERWWRP EHDULQJ EORFNV features threaded holes 0064 3 0064 3 0064 3 131 19 131 19 131 19 131 21 131 420 131 442 0032 Gyro Tray Assembly Top Tray Assembly 0061 2700 01 0061 2700 01 0061 2...

Page 21: ...this NLW PD EH UHTXLUHG 0 6RFNHW ROW 0060 1 0 6RFNHW ROW Apply a small amount of medium thread lock when threading into metal parts 131 47 5 6HUYRV 2QO 131 47 5 6HUYRV 2QO 131 420 131 29 131 186 0065 131 46 0063 131 21 0060 1 0060 1 Apply a small amount of medium thread lock when threading into metal parts CA 0 6RFNHW ROW 3 B 21 ...

Page 22: ...RU VVHPEO DV IDU DV possible onto motor shaft Tighten MA0057 Set Screw later Final Pinion position set on page 23 If motor does not have ÁDW VSRW RQ PRWRU VKDIW JULQG D PP ÁDW VSRW RQ motor shaft 3 5mm to 8 5mm from motor can Brushless Motor not included 134 105 132 101 RZHU 3LQLRQ HDULQJ ORFN Factory Assembled Apply a small amount of medium thread lock when threading into metal parts 134 100 Moto...

Page 23: ... 1 x 4 M4x6 Set Screw 2700 01 x 10 3mm Blue Washer 0061 0058 1 0058 1 131 143 X2 5217 Please note the orientation of the landing struts Lower canopy mounting bolt MA0061 installed into PEM nut in frame is optional Installing bolt will GHFUHDVH FDQRS YLEUDWLRQ EXW LQFUHDVH FKDQFH RI damage to canopy in a crash 134 123 CA Apply a small amount of medium thread lock when threading into metal parts 134...

Page 24: ...Drill Bit to drill out the proper hole size 0 6RFNHW ROW PP H 1XW 2 5mm Threaded Steel Ball 0 6RFNHW ROW 0059 1 0116 131 148 2SWLRQDO depending on servos 131 148 0059 4 0017 2 Servo Arm Not Included Apply a small amount of medium thread lock when threading into metal parts Use of a heavy duty servo arm or wheel is recommended on the rudder servo Use the included Drill Bit to drill out the proper h...

Page 25: ...sembly Tip 131 442 134 104 134 104 Assembly detail RWWRP HDULQJ ORFN DFWRU assembled 131 442 131 180 131 440 131 441 131 180 0225 5 0225 5 0273 0273 0078 4 131 483 131 19 0061 0061 R QRW WLJKWHQ WKH VFUHZV for the bottom bearing EORFN E QRZ 25 go man needt o be O r m 8mm stripped because i t d i d not grab enough treads ...

Page 26: ...ate any vertical play Tighten Bottom Bearing ORFN EROWV GMXVW SURSHU 3LQLRQ WR 0DLQ Gear mesh and Tail Gear to Main Gear mesh to avoid H FHVVLYH KHDW DQG ZHDU RQ the drivetrain 0 H RFNQXW HVXV ROW 0 7DSHUHG 6RFNHW ROW 131 202 0021 131 408 0021 0088 3 132 117 B 131 467 131 426 131 424 131 469 1 131 470 131 419 131 419 131 466 0620 03 as required 131 202 0 7DSHUHG 6RFNHW ROW Assembly Tip 26 ...

Page 27: ...0875 1 Hardware for this assembly 0 H RFNQXW 0 6RFNHW ROW 0875 1 0059 2 HVXV ROW 27 0875 1 0059 2 0021 131 200 d fir ones adjust ments O rd screws i s pest girdiz ed ...

Page 28: ... 129 44 0081 0081 0062 2 0062 2 0060 1 0088 2 0088 2 128 57 134 443 134 443 128 57 134 129 0 6RFNHW ROW 6RFNHW 6HW 6FUHZ 0 PP 7DSHUHG 6RFNHW ROW 0 6RFNHW ROW 0 PP 7DSHUHG 6RFNHW ROW Assembly Tip 28 Battery brackets can b e assembled f o r right o r left handloading ...

Page 29: ... 0061 2700 01 0060 1 0061 2700 01 0081 0016 2 0016 2 0081 131 86 Blue M3 Washer Hardware for this assembly 0 6RFNHW ROW 0 6RFNHW ROW 0088 PP WHUQDO 6HUUDWHG RFNZDVKHU 0 6RFNHW ROW 0061 2700 01 0061 X2 131 153 131 450 ...

Page 30: ...y mounting bolt MA0061 installed into PEM nut in frame is optional Installing bolt will decrease canopy YLEUDWLRQ EXW increase chance of damage to canopy in a crash Assembly Tip 6DQG WKH HGJHV RI WKH IUDPH DURXQG the battery strap slots to prevent the sharp edges from cutting the battery straps 0 6RFNHW ROW 129 49 3200 48 Wire routing holes 30 ...

Page 31: ... Tips 7KH XVH RI D KROH UHDPHU LV UHFRPPHQGHG PDNH WKH KROHV LQ the canopy for the canopy mounts LQDO KROH VL H VKRXOG EH µ RU 7 6mm W WKH IURQW WUD WKHUH DUH ERUHV WR PRXQW WKH RVPLN 6 3UHVV LQ WKH 4 PEM nuts in the hardware bag from the bottom of the plate 131 252 106 22 31 A e r native g y r o l o c f io r ...

Page 32: ... Follower Arm 129 49 9 16 Rubber Wire Grommet 131 17C Bevel Gear Shaft Side 131 18C Tail Bevel Gear TT Side 131 19 10x26x8 Main Shaft Bearing 131 420 Middle Main Shaft Bearing Block 8SSHU 0DLQ 6KDIW HDULQJ ORFN 131 23 6x13x5 Flanged Bearing Tail Shaft 131 424 Main Gear Hub 131 429 C F X Brace 131 33 15x21x4 Bearing Tail Gear 131 440 Main Shaft Bearing Block Bottom 131 450 Front Canopy Mount 131 45...

Page 33: ... 48 7 X 88 BY 83674 dE Phone 49 8042 5079 239 Website http www miniatureaircraftusa com Email minair miniatureaircraftusa com 2015 Miniature Aircraft All rights reserved miniature aircraft ...

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