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Safety Precautions

2

Blatt

Sheet

2

von

of

Maßstab / 

Scale

1:1

Ausgabe / Revision

02

Freigabe
Released by

Geprüft
Reviewed by

Erstellt
Written by

03.12.18

03.12.18

29.11.18

Datum

Date

Schallhorn

Hiller

Schallhorn

Name

Material

65835-790-16

Benennung / Title

Änderung / Alteration

PA50181110

Zeichnungs-Nr. / Drawing number

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---

Teil Dok Nr./ 
Part Doc No.

These safety instructions apply to the installation, use, maintenance and repair of the appliance.

The numbers shown in brackets refer to the numbered positions on page 1.

1. The power supply unit (1), cable junction box (2) and the digital load cell (3) may only be used in this constellation in 
Zone 2 and Zone 22 and not as portable devices.

2. Installation should be performed by an authorized specialist, in accordance with applicable laws, rules and
regulations, ordinances and standards. Particular attention should be paid to the European Standards EN 60079-14

3. It is essential that the recommendations on the installation, use, maintenance and repair contained in the manuals
supplied are complied with for all equipment.

4. Only use equipment in the temperature ranges indicated. Avoid exposure to inadmissible sources of heat or cold,
solar radiation or vibrations. Install the devices in such a way that heat can be sufficiently dissipated on all sides and
that external heat sources are located far enough away from the power supply.

5. Protect the mains connecting cable (4) from damage and connect it correctly to the mains power supply (100 

 240 

VAC). The power supply is approved for circuits up to 1,500 A. Only use the mains connecting cable in the hazardous area 
with a suitable and approved explosion-protected plug. Alternatively: Protect connector from being pulled out or directly 
wire in the cable; if directly wired-in, provide adequate emergency stop option.

6. If not supplied, the mains connection cable (4), supply cable (5) and data cable (6) used must be suitable with
respect to the relevant zones they are used in, the manner in which they are laid and their relevant mechanical loads. 
Cables sourced from other manufacturers are the operator's responsibility.

7. The ATEX-certified cable glands (7) and (8) are only suitable for fixed installation when used in potentially explosive 
atmospheres, meaning that the equipment installer has to fit the cable behind the cable gland (e.g. using a cable clip). 
These cable glands can be replaced by those which are ATEX-certified and are suitable for flexibly installed cable.

8. Any connections that are not being used must be sealed in such a way as to assure ingress protection (IP)
(e.g. using ATEX-certified locking screws).

9. Any metal parts (casing) must be DC coupled to the potential equalization. To do so, the operator of the system must 
connect a conductor with a cross-section of at least 4 mm

2

 in a suitable place using adequate mounting material (screws). 

During on-site installation, check if this connection to the equipotential bonding conductor is of low
resistance. The equipment operator shall be responsible for preventing any risks caused by static electricity.

10. Before opening the instruments, switch off the supply voltage, or make sure that the area is not potentially explosive. 
Do not connect or disconnect any live cables inside an explosion-risk area.

11. If the installation does not operate properly, disconnect it from the supply voltage immediately.

12. During installation, take suitable measures to prevent stray electrical interference (e.g. due to magnetic fields).

13. Chemicals that can attack housing gaskets and cable sheathings must be kept away from the instrument.
These include oil, vegetable and animal fats, petrol, chlorinated and aromatic solvents, lye and acids, acetone
and ozone. If you are uncertain, contact the manufacturer.

14. The installation must be checked for correct function and safety by a trained and qualified person at appropriate
intervals.

15. In the event of repair, use only original spare parts supplied by the manufacturer.

16. Any modifications to the instrument (except by persons authorized by Minebea Intec) cause loss of conformity for use 
in Zone 2 and Zone 22 explosion-risk areas and invalidate all guarantee claims. Similarly, the instrument may only be 
opened by qualified and authorized persons.

17. Modifications (including by Minebea Intec personnel) are subject to written approval.

18. Any devices used in Zone 22 must be regularly cleared of dust. Dust layers of more than 5 mm are not permitted.

19. These instructions are given in addition to those in the instruction manuals and do not release the operator from his 
responsibilities for the installation, operation and inspection of the equipment assembly in compliance with the valid 
standards, directives, ordinances and laws.

Summary of Contents for PR 6024/68S

Page 1: ... load cells PR 6024 68S Installation manual Translation of original installation manual 9499 053 46900 Edition 3 5 0 01 17 2020 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Fax 49 40 67960 383 ...

Page 2: ...liied personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is partially protected by copyright It may not be changed or copied and it may not be used without purchasing or written permission from the copyright owner Minebea Intec The use of this product constitut...

Page 3: ...peciications 7 3 1 Equipment supplied 7 3 2 Technical Data 8 3 3 Electromagnetic Compatibility EMC 9 3 4 Possible marking for the Ex area 9 3 5 Dimensions 10 4 Installation and connection information 11 4 1 General information 11 4 2 Terminals and jumpers 11 4 3 LED 12 4 4 Fuses 12 4 5 Cable gland 13 4 6 Installation of a cable 13 5 Cable connections 15 5 1 General information 15 5 2 Data and supp...

Page 4: ...6 4 Cleaning 19 7 Disposal 20 8 Appendix 21 8 1 Certiicates safety instructions 21 Cable junction box for digital load cells PR 6024 68S Table of contents EN 2 Minebea Intec ...

Page 5: ...sures for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding safety measures are not observed Take the corresponding safety precautions WARNING Warning of hazardous area and or personal injury WARNING indicates that death or severe irreversible injury may occur if appropriate safe...

Page 6: ...nment may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 67960 474 eMail help minebea intec com Cable junction box for digital load cells PR 6024 68S 1 Introduction EN 4 Minebea Intec ...

Page 7: ...personnel who are aware of and able to deal with the related hazards and take suitable measures for self protection The device relects the state of the art The manufacturer does not accept any liability for damage caused by third party system components or due to incorrect use of the product The use of this product signiies recognition of the stipulations listed above The following table shows the...

Page 8: ...signs of mechanical damage 2 5 Repairs and maintenance 2 5 1 General information Repairs are subject to inspection and must be carried out at Minebea Intec In case of defect or malfunction please contact your local Minebea Intec dealer or service center for repair When returning the device for repair please include a precise and complete description of the problem Maintenance work may only be carr...

Page 9: ... 2 Box incl electronics 3 Ex zone locking pin 6 mm 3 4 Cable gland M16 10 5 Pressure compensation element The following items are not shown 6 Drilling template 7 Quick guide 3 Speciications Cable junction box for digital load cells PR 6024 68S Minebea Intec EN 7 ...

Page 10: ...404 X2CrNiMo17 12 2 according to EN 10088 3 AISI 316L JIS SUS316 Surface of the junction box 2R according to DIN EN 10088 2 cold rolled bright annealed lat blank relective Net weight 2 1 kg Shipping weight 2 3 kg Service temperature area 30 C 80 C Service temperature area in explosion prone area 20 C 60 C Storage temperature range 30 C 80 C Cable screw connections Metal Ex EMC cable screw connecti...

Page 11: ...50 µs EN 61000 4 5 1 kV Signal and control lines Conducted disturbances by high fre quency coupling 0 15 80 MHz EN 61000 4 6 10 V 3 4 Possible marking for the Ex area Zone Marking Certiicate No 2 and 22 II 3G Ex nA IIC T5 Gc II 3D Ex tc IIIC T90 C Dc SWT 12ATEX004 X NOTICE Installation in Ex Area The Ex safety instructions in the appendices must be observed when installing in the Ex area 3 Speciic...

Page 12: ...3 5 Dimensions all dimensions in mm Cable junction box for digital load cells PR 6024 68S 3 Speciications EN 10 Minebea Intec ...

Page 13: ...ts LC1 8 supply voltage load cells Red Terminal contact PS supply voltage supply cable PR 6124 xxP for the PR 6024 62S power supply Terminal contacts LC1 8 supply voltage load cells Blue Terminal contact PS supply voltage supply cable PR 6124 xxP for the PR 6024 62S power supply Terminal contacts LC1 8 RS 485 TxB data transmission B green Terminal contact IND RS 485 TxB data cable PR 6124 xxD for ...

Page 14: ...voltage UDC 24 V 4 4 Fuses The power supply is protected by a time delayed 1 0 A fuse 2 in a fuse holder with protection against contact Cable junction box for digital load cells PR 6024 68S 4 Installation and connection information EN 12 Minebea Intec ...

Page 15: ... to the terminals inside the device NOTICE Property damage is possible If a cable gland is not used it must be sealed with a supplied locking pin NOTICE Property damage is possible Regularly check the itted cable gland for tightness and re tighten it if necessary 4 6 Installation of a cable NOTICE Material damage is possible Do not guide the screen 4 into the device The cable shield 4 must be conn...

Page 16: ...cable 2 3 Guide the cable 5 through the gland 6 4 Fold the cable shield 4 over the lower part of the terminal insert 3 approx 10 mm 5 Connect the cable conductors 6 Tighten the sleeve screw cap 1 7 Secure the gland 6 including the o ring 7 using the counter nut in the housing Cable junction box for digital load cells PR 6024 68S 4 Installation and connection information EN 14 Minebea Intec ...

Page 17: ...lls via the PR 5510 04 interface and the PR 6024 68S junction box 5 2 Data and supply cables The PR 6124 xxD data cable must be used to connect the PR 6024 68S cable junction box to the device max length 300 m The PR 6124 xxP power cable must be used to connect the PR 6024 62S power supply to the PR 6024 68S cable junction box max length 200 m 5 3 Cable connections Note All components are only sho...

Page 18: ...Connecting 8 load cells to the PR 5510 04 interface card Cable junction box for digital load cells PR 6024 68S 5 Cable connections EN 16 Minebea Intec ...

Page 19: ...Connecting 12 load cells to the PR 5510 04 interface card 5 Cable connections Cable junction box for digital load cells PR 6024 68S Minebea Intec EN 17 ...

Page 20: ...ting the protective grounding conductor is not enough If the installation is not carried out according to our instructions this voids the warranty In particular the entire installation including the power supply must be suiciently protected against lightning In Ex areas equipotential bonding must be established to avoid any compensatory currents between the individual conducting system components ...

Page 21: ...ldering work on the device is neither required nor permitted 6 4 Cleaning NOTICE Property damage caused by unsuitable cleaning utensils agents Damage to the device Prevent moisture from penetrating the interior Do not use aggressive cleaning agents solvents or similar agents For use in the food industry use a cleaning agent suitable for that particular working environment Use soft sponges brushes ...

Page 22: ...nicipal waste so that it can then be recycled Before disposing of or scrapping the product any batteries should be removed and taken to a suitable collection point Please see our T Cs for further information Service addresses for repairs are listed in the product information supplied with the product and on our website www minebea intec com We reserve the right not to accept products that are cont...

Page 23: ...iption Document no 1 EU Declaration of Conformity MEU17054 2 Declaration of Conformity MDC17005 3 Manufacturer s Certiicate SWT 12 ATEX004 X 4 Safety instructions 65835 790 16 8 Appendix Cable junction box for digital load cells PR 6024 68S Minebea Intec EN 21 ...

Page 24: ...1 6 ...

Page 25: ...2 6 ...

Page 26: ... Herstellers 2 1 und seines Bevollmächtigten 2 2 3 Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller 4 Gegenstände der Erklärung 5 Die oben beschriebenen Gegenstände der Erklärung erfüllen die einschlägigen Harmonisierungsrechtsvorschriften der Union 6 Angabe der einschlägigen harmonisierten Normen oder der anderen technischen Spezifikationen die der...

Page 27: ... proizvodu Aέ1 τгnačavanje magyar hu italiano it δatvių kalba lt εegfelelősцgi nвilatkoгat Dichiarazione di conformità Atitikties deklaracija 1 Termékmodell termékszám kizárólag az alábbi projektszámhoz érvényes 2 A gyártó 2 1 vagy adott esetben meghatalmaгott kцpviselőjцnek 2έ2 neve цs címe 3έ Eгt a megfelelősцgi nвilatkoгatot a gвпrtя kiгпrяlagos felelőssцge mellett aНjпk kiέ 4 A nyilatkozat tár...

Page 28: ...tgevoerd en het certificaat y verstrekt dat relevant is voor z A Aanvullende informatie over A 1 Markering polski pl português pt romсnă ro ϊeklaraМja гgoНnośМi Declaração de conformidade ϊeМlarație Нe Мonformitate 1έ εoНel proНuktu ή numer proНuktu ή аażnв авłąМгnie Нla projektu o numerгeμ 2 Nazwa i adres producenta 2 1 oraz jego upoаażnionego przedstawiciela 2 2 3έ σiniejsгa НeklaraМja гgoНnośМi...

Page 29: ...organ а je iгveНel б in izdal certifikat y pomemben za z A Dodatne informacije o A 1 Oznaka 1 Tuotemalli tuotenumero koskee vain projektinumeroa 2 Valmistajan 2 1 ja valtuutetun edustajan 2 2 nimi ja osoite 3 Tämä vaatimustenmukaisuusvakuutus on annettu valmistajan yksinomaisella vastuulla 4 Vakuutuksen kohde kohteet 5 Edellä kuvattu kuvatut vakuutuksen kohde kohteet on ovat asiaa koskevan unionin...

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Page 33: ...den Fall der Patent Gebrauchsmuster oder Geschmacksmustereintragung vorbehalten Teil Dok Nr Part Doc No 1 Main connection Explosion risk area Zone 2 or Zone 22 Explosion safe area Power supply PR6024 62S Ta 20 C 50 C 2 Data transfer Indicator only for data transfer there is no supply voltage going from the connected device to the cable junction box This device is also suitable for installation in ...

Page 34: ...re used in the manner in which they are laid and their relevant mechanical loads Cables sourced from other manufacturers are the operator s responsibility 7 The ATEX certified cable glands 7 and 8 are only suitable for fixed installation when used in potentially explosive atmospheres meaning that the equipment installer has to fit the cable behind the cable gland e g using a cable clip These cable...

Page 35: ......

Page 36: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com ...

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