Minarik C1MMXL05-D240AC User Manual Download Page 4

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Contents

Specifications

Dimensions

Installation

Mounting

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C1MMXL Mounting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C4MMXL Mounting

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Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Shielding guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Heat sinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Line fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Field output connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Operation

Before applying power

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Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

C1MMXL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

C4MMXL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Line starting and line stopping

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Calibration

MAXIMUM SPEED (MAX SPD)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

MINIMUM SPEED (MIN SPD)

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REGULATION (IR COMP)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

ACCELERATION (ACCEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

DECELERATION (DECEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

CURRENT LIMIT (CURR LIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

250-0277.qxd 6/9/00 1:00 PM Page ii

Summary of Contents for C1MMXL05-D240AC

Page 1: ...Models C1MMXL05 D240AC C4MMXL05 D240AC MMXL Series User s Manual Pulse Width Modulated Adjustable Speed Drives for DC Brush Motors...

Page 2: ...without notice Minarik Corporation and its Divisions make no warranty of any kind with respect to this material including but not limited to the implied warranties of its merchantability and fitness f...

Page 3: ...of an electrical fire shock or explosion by proper grounding over current protection thermal protection and enclosure Follow sound maintenance procedures It is possible for a drive to run at full spe...

Page 4: ...using 12 Motor connections 14 Power connections 14 Connections 14 Field output connections 16 Operation 17 Before applying power 17 Startup 18 C1MMXL 18 C4MMXL 19 Line starting and line stopping 20 Ca...

Page 5: ...Troubleshooting 31 Before troubleshooting 31 Diagnostic LEDs 32 Replacement Parts 36 Unconditional Warranty inside back cover iii...

Page 6: ...r 120VAC in 90VDC out actual settings may vary 27 Figure 7 Approximate TORQUE LIMIT and IR COMP Settings for 120 VAC in 130 VDC out actual settings may vary 28 Figure 8 Approximate TORQUE LIMIT and IR...

Page 7: ...Table 1 Recommended Line Fuse Sizes 13 Table 2 Field Output Connections 16 Table 3 Replacement Parts 36 v Tables...

Page 8: ......

Page 9: ...ine Voltage 120 240 VAC 10 50 60 Hz single phase Armature Voltage Range with 120 VAC input 0 130 VDC with 240 VAC input 0 240 VDC Form Factor at base speed 1 05 Acceleration Deceleration Time Range no...

Page 10: ......

Page 11: ...3 Dimensions Figure 1 C1MMXL Series Dimensions ALL DIMENSIONS IN INCHES MILLIMETERS...

Page 12: ...4 Dimensions Figure 2 C4MMXL Dimensions...

Page 13: ...rces Operate the drive within the specified ambient operating temperature range Prevent loose connections by avoiding excessive vibration of the drive Warning Do not install rewire or remove this cont...

Page 14: ...nt of the case by turning them counterclockwise Grasp the front cover and lift it straight out 2 Install the mounting screws in the three keyholes 3 Install conduit hardware through the conduit holes...

Page 15: ...ed screw on the front cover counterclockwise until it is free from the case The right side of the cover is hinged to the case Pull the slotted screw to open the case 3 Carefully remove the conduit kno...

Page 16: ...ove ground To prevent the risk of injury or fatality avoid direct contact with the printed circuit board or with circuit elements Do not disconnect any of the motor leads from the drive unless power i...

Page 17: ...evel leads If shielding is not practical the user should twist all logic leads with themselves to minimize induced noise It may be necessary to earth ground the shielded cable If noise is produced by...

Page 18: ...ations There is no need for additional heat sinking Line fusing Minarik drives require fuses for protection Cased MMXL drives are prewired with two internal 15A fuses Use fast acting fuses rated for 2...

Page 19: ...Horsepower Horsepower Current amps Size amps 1 20 1 10 0 5 3 1 15 1 8 0 8 3 1 8 1 4 1 5 5 1 6 1 3 1 7 5 1 4 1 2 2 6 8 1 3 3 4 3 5 8 1 2 1 5 0 10 3 4 1 1 2 7 6 15 1 2 10 20 Minarik Corporation offers...

Page 20: ...at when A1 is positive with respect to A2 the motor will rotate clockwise CW while looking at the output shaft protruding from the front of the motor If this is opposite of the desired rotation simply...

Page 21: ...13 Installation Figure 4 C1 C4MMXL Series Connections FIELD COIL OUTPUT NOTE DO NOT CONNECT IF USING PERMANENT MAGNET MOTOR MOTOR CHASSIS GROUND 120 240 VAC VOLTAGE INPUT...

Page 22: ...leads of a shunt wound motor Table 2 Field Output Connections Line Voltage Approximate Field C1 C4MMXL VAC Voltage VDC Connections 115 50 F1 and L1 115 100 F1 and F2 230 100 F1 and L1 230 200 F1 and F...

Page 23: ...gh voltages can cause serious or fatal injury Before applying power Verify that no conductive material is present on the printed circuit board Verify that the AC supply is properly balanced If the mot...

Page 24: ...o ON 3 Slowly advance the speed adjust potentiometer clockwise CW If the drive is following a voltage signal slowly increase the voltage signal The motor slowly accelerates as the potentiometer is tur...

Page 25: ...ter clockwise CW If the drive is following a voltage signal slowly increase the voltage signal The motor slowly accelerates as the potentiometer is turned CW Continue until the desired speed is reache...

Page 26: ...he drive the motor accelerates to the set speed When AC line voltage is removed the motor coasts to a stop Line starting and line stopping applying and removing AC line voltage is not necessary and th...

Page 27: ...or calibration Each trimpot is identified on the printed circuit board Warning Dangerous voltages exist on the drive when it is powered and up to 30 seconds after power is removed and the motor stops...

Page 28: ...20 Calibration Figure 5 Calibration Trimpot Layout MINIMUM SPEED DECELERATION ACCELERATION MAXIMUM SPEED TORQUE LIMIT IR COMP...

Page 29: ...d adjust potentiometer full CW Adjust the MAX SPD trimpot until the desired maximum motor speed is reached MINIMUM SPEED MIN SPD The MIN SPD setting determines the motor speed when the speed adjust po...

Page 30: ...mpot may be set too high CW Turn the IR COMP trimpot CCW to stabilize the drive The IR COMP trimpot setting determines the degree to which motor speed is held constant as the motor load changes It is...

Page 31: ...ifications on page 1 for approximate acceleration times The ACCELERATION setting is factory set to its minimum value full CCW Turn the ACCEL trimpot CW to increase the duration of acceleration and CCW...

Page 32: ...opped 4 Lock the motor armature Be sure that the motor is firmly mounted 5 Set the speed adjust potentiometer to maximum full CW 6 Adjust the CURRENT LIMIT trimpot CW slowly until the armature current...

Page 33: ...25 Calibration Figure 6 Approximate TORQUE LIMIT and IR COMP Settings actual settings may vary 120 VAC IN 90 VDC OUT 120 VAC IN 130 VDC OUT 240 VAC IN 180 VDC OUT 240 VAC IN 240 VDC OUT...

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Page 35: ...that there are no short circuits or grounded connections Check that the voltage selection switch settings match the AC line and output voltages Check that the drive s rated armature and field outputs...

Page 36: ...in troubleshooting and checking system status POWER ON Green LED lights when power is applied to the drive and the ON OFF switch is set to ON CURRENT LIMIT Red LED lights when the drive output curren...

Page 37: ...Check that the drive is not in current limit The red current limit LED must be off If the red current limit LED is on verify that the motor is not jammed It may be necessary to increase the CURR LIMI...

Page 38: ...unterclockwise Turn the MIN SPD trimpot CCW until the motor stops page 21 Motor runs in the opposite direction 1 Remove AC line voltage 2 Reverse connections to the motor armature Motor slows under lo...

Page 39: ...runs at full speed 1 Check if the speed adjust potentiometer is open 2 Check if the connections to S1 S2 and S3 are open 3 Check that the minimum speed trimpot is not set too far CW page 21 31 Troubl...

Page 40: ...3 Replacement Parts Model No Symbol Description Minarik P N C1MMXL05 D240AC C504 506 507 470 mF 400 V Capacitor 011 0120 D501 16 A 600 V Diode 071 0044 Q501 IGBT 070 0086 Q502 Power MOSFET 070 0085 Q...

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Page 43: ...f any of the Corporation s obligations whether express or implied and particularly of any other claim or breech of warranty contained in Paragraph A or of any other warranties express or implied or cl...

Page 44: ...Thompson Avenue Glendale California 91201 2011 Tel 800 MINARIK Fax 800 394 6334 www minarikcorp com Document Number 250 0277 Revision 0 Printed in the U S A 6 00 12 00 North America 13 00 Outside Nort...

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