background image

2

3

• 

Hold power tools by insulated gripping sur-
faces when performing an operation where 
the cutting tool may contact hidden wiring or 
its own cord. 

Contact with a “live” wire will make 

exposed metal parts of the tool “live” and shock 
the operator.

• 

Use clamps or another practical way to secure 
and support the workpiece to a stable plat-
form. 

Holding the work by hand or against your 

body leaves it unstable and may lead to loss of 
control.

• 

Keep hands away from all cutting edges and 
moving parts.

• 

Maintain labels and nameplates. 

These carry 

important information. If unreadable or missing, 
contact a

 MILWAUKEE

 service facility for a free 

replacement.

• 

WARNING

 Some dust created by power sanding, 

sawing, grinding, drilling, and other construction 
activities contains chemicals known to cause 
cancer, birth defects or other reproductive harm. 
Some examples of these chemicals are:

• lead from lead-based paint
• crystalline silica from bricks and cement and other 

masonry products, and

• arsenic and chromium from chemically-treated 

lumber.

  Your risk from these exposures varies, depending 

on how often you do this type of work. To reduce 
your exposure to these chemicals: work in a well 
ventilated area, and work with approved safety 
equipment, such as those dust masks that are 
specifically designed to filter out microscopic 
particles.

Specifi cations

Cat. No.

Volts 

AC

Amps

No Load 

RPM

Stroke 

Length

6509-31
6519-30

120
120

12
12

0 - 3 000
0 - 3 000

3/4”

1-1/8”

PERSONAL SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WORK AREA SAFETY

ELECTRICAL SAFETY

• Keep work area clean and well lit.

 Cluttered or 

dark areas invite accidents.

• Do not operate power tools in explosive atmo-

spheres, such as in the presence of fl ammable 
liquids, gases or dust.

 Power tools create sparks 

which may ignite the dust or fumes.

• Keep children and bystanders away while 

operating a power tool.

 Distractions can cause 

you to lose control.

• Power tool plugs must match the outlet. Never 

modify the plug in any way. Do not use any 
adapter plugs with earthed (grounded) power 
tools. 

Unmodifi ed plugs and matching outlets will 

reduce risk of electric shock.

• Avoid body contact with earthed or grounded 

surfaces such as pipes, radiators, ranges and 
refrigerators. 

There is an increased risk of electric 

shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi-

tions. 

Water entering a power tool will increase 

the risk of electric shock.

• Do not abuse the cord. Never use the cord for 

carrying, pulling or unplugging the power tool. 
Keep cord away from heat, oil, sharp edges 
or moving parts. 

Damaged or entangled cords 

increase the risk of electric shock.

• When operating a power tool outdoors, use an 

extension cord suitable for outdoor use. 

Use 

of a cord suitable for outdoor use reduces the risk 
of electric shock.

• If operating a power tool in a damp location 

is unavoidable, use a residual current device 
(RCD) protected supply. 

Use of an RCD reduces 

the risk of electric shock.

up or carrying the tool. 

Carrying power tools with 

your fi nger on the switch or energising power tools 
that have the switch on invites accidents.

• Remove any adjusting key or wrench before 

turning the power tool on. 

A wrench or a key left 

attached to a rotating part of the power tool may 
result in personal injury.

 

• Do not overreach. Keep proper footing and 

balance at all times.

 This enables better control 

of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or 

jewellery. Keep your hair, clothing and gloves 
away from moving parts.

 Loose clothes, jewel-

lery or long hair can be caught in moving parts.

 

  WARNING    

READ ALL SAFETY WARNINGS AND INSTRUCTIONS. 

 

Failure to follow the warnings and instructions may result in electric shock, fi re and/or 

serious injury. 

Save all warnings and instructions for future reference. 

The term 

"power tool" in the warnings refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.

POWER TOOL USE AND CARE

• If devices are provided for the connection of 

dust extraction and collection facilities, ensure 
these are connected and properly used. 

Use of 

dust collection can reduce dust-related hazards.

• Do not force the power tool. Use the correct 

power tool for your application.

 The correct 

power tool will do the job better and safer at the 
rate for which it was designed.

• Do not use the power tool if the switch does not 

turn it on and off.

 Any power tool that cannot be 

controlled with the switch is dangerous and must 
be repaired.

• Disconnect the plug from the power source 

and/or the battery pack from the power tool 
before making any adjustments, changing 
accessories, or storing power tools. 

Such 

preventive safety measures reduce the risk of 
starting the power tool accidentally.

• Store idle power tools out of the reach of chil-

dren and do not allow persons unfamiliar with 
the power tool or these instructions to operate 
the power tool. 

Power tools are dangerous in the 

hands of untrained users.

• Maintain power tools. Check for misalignment 

or binding of moving parts, breakage of parts 
and any other condition that may affect the 
power tool’s operation. If damaged, have the 
power tool repaired before use. 

Many accidents 

are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean.

 Properly 

maintained cutting tools with sharp cutting edges 
are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits 

etc., in accordance with these instructions, 
taking into account the working conditions and 
the work to be performed. 

Use of the power tool 

for operations different from those intended could 
result in a hazardous situation.

• Stay alert, watch what you are doing and use 

common sense when operating a power tool. 
Do not use a power tool while you are tired 
or under the infl uence of drugs, alcohol or 
medication. 

A moment of inattention while oper-

ating power tools may result in serious personal 
injury.

• Use personal protective equipment. Always 

wear eye protection.

 Protective equipment such 

as dust mask, non-skid safety shoes, hard hat, or 
hearing protection used for appropriate conditions 
will reduce personal injuries.

• Prevent unintentional starting. Ensure the 

switch is in the off-position before connecting 
to power source and/or battery pack, picking 

SPECIFIC SAFETY RULES

BATTERY TOOL USE AND CARE

SERVICE

• Have your power tool serviced by a qualifi ed 

repair person using only identical replacement 
parts. 

This will ensure that the safety of the power 

tool is maintained.

• Recharge only with the charger specifi ed by 

the manufacturer. 

A charger that is suitable for 

one type of battery pack may create a risk of fi re 
when used with another battery pack.

• Use power tools only with specifi cally desig-

nated battery packs. 

Use of any other battery 

packs may create a risk of injury and fi re.

• When battery pack is not in use, keep it away 

from other metal objects like paper clips, 
coins, keys, nails, screws, or other small metal 
objects that can make a connection from one 
terminal to another. 

Shorting the battery termi-

nals together may cause burns or a fi re.

• Under abusive conditions, liquid may be eject-

ed from the battery, avoid contact. If contact 
accidentally occurs, fl ush with water. If liquid 
contacts eyes, additionally seek medical help. 

Liquid ejected from the battery may cause irritation 
or burns.

Grounded Tools: Tools with Three Prong Plugs

Tools marked “Grounding Required” have a three 
wire cord and three prong grounding plug. The 
plug must be connected to a properly grounded 
outlet (See Figure A). If the tool should electrically 
malfunction or break down, grounding provides a 
low resistance path to carry electricity away from 
the user, reducing the risk of electric shock.
The grounding prong in the plug is connected 
through the green wire inside the cord to the 
grounding system in the tool. The green wire in the 
cord must be the only wire connected to the tool's 
grounding system and must never be attached to 
an electrically “live” terminal.
Your tool must be plugged into an appropriate 
outlet, properly installed and grounded 
in accordance with all codes and ordi-
nances. The plug and outlet should 
look like those in Figure A.

Double Insulated Tools:
Tools with Two Prong Plugs

Tools marked “Double Insulated” do not require 
grounding. They have a special double insula-
tion system which satisfi es OSHA requirements 
and complies with the applicable standards of 
Underwriters Laboratories, Inc., 
the Canadian Standard Asso-
ciation and the National Elec-
trical Code. Double Insulated 
tools may be used in either of 
the 120 volt outlets shown in 
Figures B and C.

GROUNDING

WARNING

 Improperly connecting the 

grounding wire can result in the risk of elec-
tric shock. Check with a qualifi ed electrician 
if you are in doubt as to whether the outlet is 
properly grounded. Do not modify the plug 
provided with the tool. Never remove the 
grounding prong from the plug. Do not use 
the tool if the cord or plug is damaged. If 
damaged, have it repaired by a MILWAUKEE 
service facility before use. If the plug will not 
fi t the outlet, have a proper outlet installed by 
a qualifi ed electrician.

Fig. A

Fig. B Fig. C

Summary of Contents for SAWZALL 6509-31

Page 1: ...ABLE SAWZALL Cat No No de Cat 6509 31 6519 30 TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATOR S MANUAL AFIN DE RÉDUIRE LE RISQUE DE BLESSURES L UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L UTILISATEUR PARA REDUCIR EL RIESGO DE LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR ...

Page 2: ... be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of chil dren and do not allow persons unfamiliar with the power tool or these instructions to opera...

Page 3: ... a blade twist the collar in the direction of the arrow while inserting the blade into the clamp until the tang butts against the collar Removing Broken Blades from the Quik Lok Blade Clamp 1 Unplug the tool 2 Broken blades can be removed by the following methods Point the tool downward twist the collar and shake the tool up and down DO NOT turn on the tool while your fingers are holding the blade...

Page 4: ...not use a damaged tool Tag damaged tools DO NOT USE until repaired see Repairs Under normal conditions relubrication is not neces sary until the motor brushes need to be replaced After six months to one year depending on use return your tool to the nearest MILWAUKEE service facility for the following Lubrication Brush inspection and replacement Mechanical inspection and cleaning gears spindles bea...

Page 5: ...TATE This warranty applies to product sold in the U S A and Canada only Please consult the Service Center Search in the Parts Service section of MILWAUKEE s website www milwaukeetool com or call 1 800 SAWDUST 1 800 729 3878 to locate your nearest service facility for warranty and non warranty service on a MILWAUKEE electric power tool LIMITED WARRANTY MEXICO CENTRAL AMERICA AND CARIBBEAN Model Dat...

Page 6: ...ise à la terre N employez pas l outil si le cordon ou la fiche sont en mauvais état Si tel est le cas faites les réparer dans un centre service MILWAUKEE accrédité avant de vous en servir Si la fiche du cordon ne s adapte pas à la prise faites remplacer la prise par un électricien Outils mis à la terre Outils pourvus d une fiche de cordon à trois dents Les outils marqués Mise à la terre requise so...

Page 7: ...TISSEMENT N utilisez pas le passe partout Sawzall sans semelle Si l axe d entrainement vient en contact direct avec un matériau le mécanisme alternatif pourra subir des dommages AVERTISSEMENT Pour minimiser les risques de blessures assurez vous que la course de la lame excède la semelle et l épaisseur du matériau tout au long du cycle de coupe La lame pourrait voler en éclat si elle vient en conta...

Page 8: ...ux premières années de la garantie à partir de la date d achat ou de la première charge une batterie de rechange sera remise tout à fait gratuitement à l utilisateur si la batterie d origine est défectueuse Par la suite la garantie couvrira les charges restantes jusqu à concurrence de 2 000 ou les années restantes de la période de garantie de cinq 5 ans à partir de la date d achat selon la premièr...

Page 9: ...cluidas más abajo se refiere a su herramienta operada por conexión cable a la red eléctrica o por medio de una batería inalámbrica USO Y CUIDADO DE LAS HERRAMIENTAS ELÉCTRICAS No fuerce la herramienta eléctrica Use la her ramienta eléctrica correcta para la aplicación La herramienta eléctrica correcta funcionará mejor y de manera más segura a la velocidad para la que se diseñó No use la herramient...

Page 10: ...iempre una extensión da ñada o hágala reparar por una persona calificada antes de volver a usarla Proteja su extensión eléctrica de objetos cor tantes calor excesivo o areas mojadas 7 6 16 16 14 12 10 30 4 14 12 10 10 45 7 12 10 60 9 12 Calibre mínimo recomendado para cables de extensiones eléctricas Basado en limitar la caída en el voltaje a 5 volts al 150 de los amperios 15 2 16 16 14 12 10 Larg...

Page 11: ...conforme avanza en el corte Cuando se corta metales u otros materiales duros que no pueden ser cortados desde una orilla taladre una perforación de un diámetro que sea mayor a la parte mas ancha de la segueta Aumente la vida de la segueta usando un lubricante para seguetas como el lubricante MILWAUKEE para sierras cintas Cat No 49 08 4206 Fig 2 Cortes interiores Su sierra sable MILWAUKEE Sawzall e...

Page 12: ...se presenta un comprobante de compra en el momento en que se solicita el servicio de garantía LAACEPTACIÓN DE LOS DERECHOSAREPARACIÓNYREEMPLAZO EXCLUSIVAMENTE DESCRITOS EN ELPRESENTE DOCUMENTO CONSTITUYE UNACONDICIÓN DELCONTRATO POR LACOMPRADE CADAPRODUCTO MILWAUKEE SI NOACEPTAESTACONDICIÓN NODEBECOMPRARELPRODUCTO MILWAUKEENOSERÁENNINGÚNCASORESPON SABLE DE DAÑOS INCIDENTALES ESPECIALES CONSECUENTE...

Page 13: ... 6 30 PM Central Time or visit our website at www milwaukeetool com Additionally we have a nationwide network of authorized Distributors ready to assist you with your tool and accessory needs Check your Yellow Pages phone directory under Tools Electric for the names addresses of those nearest you or see the Where To Buy section of our website Contact our Corporate After Sales Service Technical Sup...

Reviews: