Milwaukee Kango 840M, Service & Repair Manual

Page: 5 / 10

5 Service and Repair Manual
Model 840M
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
2 9170 3254 90 Ball Bearing (2)
5 9170 4650 40 Ball Bearing (1)
6 9170 4672 80 Vent Kit (1)
7 9170 3255 20 Needle Bearing (1)
9 9170 4650 70 M6 Socket Head Cap Screw (4)
12 9170 4651 00 K35 x 8mm Pan Hd. Plastite Screw (1)
18 9170 4663 20 Split Sleeve (2)
20 9170 3258 10 Dowel Pin (1)
24 9170 3254 60 Slotted Taptite Torx Screw (2)
25 9170 4652 20 K50 x 22mm PT-DG Screw (4)
36 9170 4653 30 SDS-Max Nose Service Assembly (1)
37 9170 4654 60 Crankcase Assembly (1)
38 9170 4671 70 Gearcase Service Kit (1)
39 9170 4652 80 Crankshaft Assembly (1)
43 9170 4655 10 5/8 Cap Plug (2)
44 9170 4655 20 Screw Cap (1)
48 9170 4666 30 Depth Rod Mount Assembly (1)
49 9170 3258 00 Side Handle Housing (1)
54 9170 4656 60 Main Shroud (1)
55 9170 4656 70 Locking Ring (1)
56 9170 3258 60 Spacer (1)
57 9170 4666 40 Clutch Gear Assembly (1)
58 9170 4657 10 Drive Gear (1)
62 9170 4657 40 Gearcase Seal (1)
64 9170 3255 50 O-Ring (2)
65 9170 4657 70 Capseal (1)
67 9170 4657 90 O-Ring (1)
68 9170 4658 00 O-Ring (1)
69 9170 4658 10 O-Ring (1)
70 9170 4658 20 O-Ring (1)
71 9170 4658 30 Damping Washer (1)
72 9170 3257 80 External Retaining Ring (1)
73 9170 4658 60 Retaining Ring (1)
74 9170 4658 70 Spindle (1)
75 9170 4659 00 Shift Spring (1)
76 9170 4659 10 Compression Spring (1)
80 9170 3259 30 Key Spring (1)
81 9170 3258 80 Side Handle Band (1)
84 9170 3258 50 Chuck Collar (1)
85 9170 3258 70 Collar (1)
87 9170 4660 30 Barrel (1)
88 9170 4666 50 Shift Disk Assembly (1)
89 9170 4660 50 Spring Flange (1)
90 9170 3257 70 Side Handle Assembly (1)
97 9170 3259 10 Keys (2)
98 9170 4653 10 Shift Knob Assembly (1)
101 9170 4661 60 Wrist Pin (1)
102 9170 4661 70 Piston (1)
103 9170 4661 80 Ram (1)
104 9170 3259 20 Key Retaining Ring (1)
105 9170 3258 20 Band Retainer (1)
106 9170 3258 40 Seal Retaining Ring (1)
107 9170 4662 20 Shift Ring (1)
108 9170 3257 60 Depth Gauge Rod (1)
109 9170 3255 10 Connecting Rod Assembly (1)
111 9170 3258 30 Dust Seal (1)
112 9170 4663 10 Felt Seal (1)
113 Spindle Seal (1)
114 9170 4663 30 Retaining Slug (1)
115 9170 4663 60 SDS-Max Striker (1)
118 9170 4664 00 Washer (2)
119 9170 4664 10 Barrel Washer (2)
121 9170 4664 30 Washer (1)
124 9170 3257 90 Wave Washer (1)
125 9170 4672 80 Vent Kit (1)
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SEE PAGE 6
FOR ADDITIONAL
SERVICE NOTES
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Press Needle Bearing (7)
in Connecting Rod (109)
so that the same amount
sticks out on both sides
of the Rod.
Press Needle
Bearing (6) into
Crankcase (37)
fl ush with the top
of the crankcase
casting,
as shown.
LUBRICATION NOTES:
(TYPE "S2" GREASE, NO. 9170 4664 70)
Fill Piston (102) with "S2" grease and as-
semble to Connecting Rod (109)
with the Wrist Pin (101). Front surface
of Piston (102) and the Ram (103) is
to be free of grease.
Lubricate the O-Ring (68)
with grease.
Lightly coat the inside of the Barrel (87)
with grease prior to assembly.
Lightly coat the
inside bore of the
Spindle (74) prior to
the insertion of the
Striker (115).
Prior to assembly,
apply a light coat of grease
to the Gearcase Seal (62) and
O-Rings (63, 64, 67, 68 and 70).