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7

WARNING

To reduce the risk of injury, the

operator  should  be  instructed  in

the use, care and protection of grinding wheels.

Grinding Wheel Selection

Use grinding wheels, and accessories that are:

• correct size as written on tool’s nameplate.

• rated at or above the RPM listed on the tool’s name

-

plate.

• correct accessory, wheel type and grit for the job.

Grinding is the cutting action of thousands of abrasive 

grains on the face of a grinding wheel. When grinding

metals such as steel and iron, choose an aluminum

oxide grinding wheel. Select a silicon carbide grinding

wheel for stone and concrete. Use cotton reinforced

wheels for non-ferrous metals.

Type 27 reinforced 1/8" thick or less Cut-Off Wheels

are suited for small cut-off and shallow notching

operations only. Always handle wheels carefully to

avoid damage. Before installing any wheel, always

inspect it for cracks. If wheel is cracked, discard it to

prevent others from using it.

Care of Grinding & Cut-Off Wheels 

Grinding/cut-off wheels should be protected from:

• wetness and extreme humidity
• any type of solvent
• extreme changes in temperature
• dropping and bumping

Grinding and cut-off wheels should be stored:

• in an organized way so wheels can be removed

without disturbing or damaging other wheels

• with their safety information
Grinding and cut-off wheels should NOT be dropped, 

rolled or bumped.

Discard wheels that have been dropped, rolled,

bumped, subjected to extreme changes in tempera

-

ture, or come into contact with solvents or wetness.

WARNING

Only use accessories with Maxi-
mum Safe Operating Speed rated 

at least equal to the maximum speed marked on 

the  power  tool.  This  speed  is  based  on  the 

strength of the wheel, allowing for a reasonable 

measure of safety. It is not meant to imply a best 

or most efficient operating speed. Do not exceed 

the Maximum Safe Operating Speed.

Installing/Removing Grinding Wheels 

Make sure the wheel does not extend beyond the 

bottom of the guard. Threaded hub grinding wheels 

may require a deeper guard (see "Accessories").

1. Unplug tool and place it upside down on a level

surface as shown. Remove any accessories from 

spindle. 

WARNING!

 Always unplug tool before 

changing or removing accessories.

2. Thread nylon washer onto spindle. Attach guard

and grinding wheel.

 

NOTE: 

When installing Type 27 or Type 29 grind

-

ing wheels, position disc nut according to wheel 

thickness.

3. Position the guard in the location which offers best

control and guard protection. For operating zones 

that provide maximum protection for the operator

.

4. Press in the spindle lock button while turning the

disc nut clockwise. Tighten securely.

5. To

 remove

 wheel, unplug the tool and reverse the

procedure.

Type 27 or 

Type 29 

grinding 

wheel 

with hub

Type 27 

guard

Nylon washer

Spindle

1/4" thick 

wheels

1/8" thick 

or less 
wheels

Disc nut position

Type 27 
Flange

Type 27 or 

Type 29 

grinding 
wheel 

with flange

Type 27 
guard

Disc nut

Type 28 guard

Nylon washer

Spindle

Type 28 grinding 

wheel with hub

WARNING

To reduce the risk of personal in-
jury and damage to the tool, use 

ONLY  accessories  rated  at  or  above  the  RPM 

listed on the “WARNING” section of the tool's 
nameplate.

Sanding Disc and Grinding Wheel Material

Sanding discs and grinding wheels are made of 

various materials and are designed for different jobs. 

Be sure that you choose the proper sanding disc or 

grinding wheel for the job you plan to do.

WARNING

To reduce the risk of injury, always

unplug  tool  before  attaching  or 

removing accessories or making adjustments. 

Use only specifically recommended accessories. 

Others may be hazardous.

Sanding Disc Selection

Use sanding discs and accessories that are:

• correct size as written on tool’s nameplate.

• rated at or above the RPM listed on the tool’s name

-

plate.

• correct accessory, wheel type and grit for the job.

Select the correct type of sanding disc for your job.

Generally, use 24 or 36 grit for heavy stock removal;

50, 60, or 80 grit for medium stock removal and 120

grit for finishing. Always begin with a coarse grit, us

-

ing successively finer grits to obtain the desired finish.

Summary of Contents for 6088-30

Page 1: ...Cat No 6088 30 6088 31 6089 30 6089 31 SANDERS GRINDERS OPERATOR S MANUAL WARNING To reduce the risk of injury user must read and understand operator s manual...

Page 2: ...a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and bal ance at all times This enables better control of the power tool in u...

Page 3: ...r tool out of your control Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body Regular...

Page 4: ...possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not s...

Page 5: ...rly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in Figure A Double Insulated Tools Two Prong Plugs Tools marked Double Insulated do no...

Page 6: ...p the tabs with the slots Then lift the guard straight up and away from the tool 1 Operator s Zones 1 1 1 Installing Removing Type 1 Guard Assembly Adjusting Shoe 1 To install the guard unplug tool an...

Page 7: ...ottom of the guard Threaded hub grinding wheels may require a deeper guard see Accessories 1 Unplug tool and place it upside down on a level surface as shown Remove any accessories from spindle WARNIN...

Page 8: ...indle Removing and Replacing Quik Lok Cords Select Models MILWAUKEE s exclusive Quik Lok Cords provide instant field replacement or substitution 1 To remove the Quik Lok Cord turn the cord nut 1 4 tur...

Page 9: ...the tool 4 Allow accessory to come to full speed before beginning work 5 Control pressure and surface contact between ac cessory and workpiece WARNING Never bang grinding wheel onto work Too much pre...

Page 10: ...ncing forward to produce the desired finish Hold at a 5 to 15 angle For best results use only this portion of disc Cross Sanding When finishing a surface that has been prepared by a coarse disc or whe...

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