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specifications provided with this power tool.

 Fail-

ure to follow all instructions listed below may result 

in electric shock, fire and/or serious injury.

 

Operations such as polishing are not recom-

mended to be performed with this power tool.

 

Operations for which the power tool was not designed 

may  create  a  hazard  and  cause  personal  injury.

 

Do not use accessories which are not specifically

designed and recommended by the tool manufac

-

turer.

 Just because the accessory can be attached 

to your power tool, it does not assure safe operation.

 

The  rated  speed  of  the  accessory  must  be  at

least equal to the maximum speed marked on 

the power tool.

 Accessories running faster than their 

rated speed can break and fly apart.

• 

The outside diameter and the thickness of your

accessory must be within the capacity rating of 

your power tool.

 Incorrectly sized accessories can-

not be adequately guarded or controlled.

 

Threaded mounting of accessories must match
the grinder spindle thread. For accessories 

mounted by flanges, the arbour hole of the ac

-

cessory  must  fit  the  locating  diameter  of  the 

flange.

 Accessories that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control.

 

Do not use a damaged accessory. Before each

use  inspect  the  accessory  such  as  abrasive 

wheels  for  chips  and  cracks,  backing  pad  for 

cracks, tear or excess wear, wire brush for loose 

or cracked wires. If power tool or accessory is 
dropped, inspect for damage or install an undam-
aged accessory. After inspecting and installing 

an accessory, position yourself and bystanders 

away from the plane of the rotating accessory and 
run the power tool at maximum no-load speed 
for one minute.

 Damaged accessories will normally 

break apart during this test time.

 

Wear personal protective equipment. Depending

on application, use face shield, safety goggles or 
safety glasses. As appropriate, wear dust mask, 
hearing protectors, gloves and workshop apron 

capable of stopping small abrasive or workpiece 

fragments. 

The eye protection must be capable of 

stopping flying debris generated by various opera

-

tions. The dust mask or respirator must be capable 

of  filtrating  particles  generated  by  your  operation. 

Prolonged exposure to high intensity noise may 

cause hearing loss.

 

Keep  bystanders  a  safe  distance  away  from

work area. Anyone entering the work area must 

wear personal protective equipment.

 Fragments 

of workpiece or of a broken accessory may fly away 

and cause injury beyond immediate area of operation.

 

Hold the power tool by insulated gripping sur

-

faces only, when performing an operation where 
the cutting tool may contact hidden wiring or its 
own cord.

 Contact with a "live" wire may also make 

exposed metal parts of the power tool "live" and could 

give the operator an electric shock.

 

Position the cord clear of the spinning accessory.

If you lose control, the cord may be cut or snagged 
and your hand or arm may be pulled into the spinning 

accessory.

 

Never lay the power tool down until the acces-
sory has come to a complete stop.

 The spinning 

accessory may grab the surface and pull the power 

tool out of your control.

 

Do not run the power tool while carrying it at your
side.

 Accidental contact with the spinning accessory 

could snag your clothing, pulling the accessory into 

your body.

 

Regularly clean the power tool’s air vents.

 The

motor’s fan will draw the dust inside the housing 
and excessive accumulation of powdered metal may 

cause electrical hazards.

 

Do not operate the power tool near flammable

materials.

 Sparks could ignite these materials.

 

Do not use accessories that require liquid cool

-

ants.

 Using water or other liquid coolants may result 

in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged 
rotating wheel, backing pad, brush or any other acces-

sory. Pinching or snagging causes rapid stalling of the 

rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite 

of the accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or 
pinched by the workpiece, the edge of the wheel that 
is entering into the pinch point can dig into the surface 
of the material causing the wheel to climb out or kick 

out. The wheel may either jump toward or away from 

the operator, depending on direction of the wheel’s 

movement at the point of pinching. Abrasive wheels 

may also break under these conditions.

Kickback is the result of power tool misuse and/or in

-

correct operating procedures or conditions and can be 

avoided by taking proper precautions as given below.

 

Maintain a firm grip on the power tool and posi

-

tion your body and arm to allow you to resist 

kickback forces. Always use auxiliary handle, if 

provided, for maximum control over kickback or 

torque reaction during start-up.

 The operator can 

control torque reactions or kickback forces, if proper 

precautions are taken.

 

Never place your hand near the rotating acces-
sory.

 Accessory may kickback over your hand.

 

Do  not  position  your  body  in  the  area  where

power tool will move if kickback occurs.

 Kickback 

will propel the tool in direction opposite to the wheel’s 

movement at the point of snagging.

 

Use special care when working corners, sharp

edges etc. Avoid bouncing and snagging the ac

-

cessory.

 Corners, sharp edges or bouncing have a 

tendency to snag the rotating accessory and cause 

loss of control or kickback.

 

Do not attach a saw chain woodcarving blade or

toothed saw blade.

 Such blades create frequent 

kickback and loss of control.

Safety Warnings Specific for Grinding and Abra

-

sive Cutting-Off Operations:

 

Use only wheel types that are recommended for

your power tool and the specific guard designed 

for the selected wheel. 

Wheels for which the power 

tool was not designed cannot be adequately guarded 

and are unsafe.

 

The grinding surface of centre depressed wheels 

must be mounted below the plane of the guard lip. 

An improperly mounted wheel that projects through 

the plane of the guard lip cannot be adequately 

protected.

 

The guard must be securely attached to the power

tool and positioned for maximum safety, so the 
least amount of wheel is exposed towards the 
operator. 

The guard helps to protect the operator 

from broken wheel fragments, accidental contact 

with wheel and sparks that could ignite clothing.

 

Wheels  must  be  used  only  for  recommended

applications. For example: do not grind with the 

Summary of Contents for 6088-30

Page 1: ...Cat No 6088 30 6088 31 6089 30 6089 31 SANDERS GRINDERS OPERATOR S MANUAL WARNING To reduce the risk of injury user must read and understand operator s manual...

Page 2: ...a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and bal ance at all times This enables better control of the power tool in u...

Page 3: ...r tool out of your control Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body Regular...

Page 4: ...possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not s...

Page 5: ...rly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in Figure A Double Insulated Tools Two Prong Plugs Tools marked Double Insulated do no...

Page 6: ...p the tabs with the slots Then lift the guard straight up and away from the tool 1 Operator s Zones 1 1 1 Installing Removing Type 1 Guard Assembly Adjusting Shoe 1 To install the guard unplug tool an...

Page 7: ...ottom of the guard Threaded hub grinding wheels may require a deeper guard see Accessories 1 Unplug tool and place it upside down on a level surface as shown Remove any accessories from spindle WARNIN...

Page 8: ...indle Removing and Replacing Quik Lok Cords Select Models MILWAUKEE s exclusive Quik Lok Cords provide instant field replacement or substitution 1 To remove the Quik Lok Cord turn the cord nut 1 4 tur...

Page 9: ...the tool 4 Allow accessory to come to full speed before beginning work 5 Control pressure and surface contact between ac cessory and workpiece WARNING Never bang grinding wheel onto work Too much pre...

Page 10: ...ncing forward to produce the desired finish Hold at a 5 to 15 angle For best results use only this portion of disc Cross Sanding When finishing a surface that has been prepared by a coarse disc or whe...

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