MIL'S PRO2XY Start-Up And Maintenance Instructions Download Page 27

PRO

2

XY OXYGEN CONCENTRATOR

 

 

 

519211-22 

25

 

 
 

 

EN
 

 

OPERATION 

Commissioning must be performed by competent and authorized staff designed by the concentrator owner and having 
full knowledge and good practice of oxygen use. 

 

For the version with an electric booster, ensure proper rotation direction of the compressor fan. 

11.1

 

Commissioning: 5-bar and 12-bar version 

Switch oxygen concentrator on by turning ON/OFF button to OFF to allow O

2

 analyser to heat up. 

 

Get the air compression unit to operate on its own for the first time by releasing air from the storage receiver to dry out the air 
distribution network. Then, after checking the compressed air hygrometry, open air inlet valve for each concentrator. 

 

At commissioning, O

2

 concentration in the homogenizer, storage receiver (BP Booster option) and establishment network is less than 

90%. It is thus necessary to carry out a purge of the O

2

 system to guarantee an oxygen concentration greater than 90% in the network. 

11.2

 

Commissioning for the first time: 5-bar and 12-bar version 

If  "O

2

  analyser  effect"  is  on  STOP  in  the  PROCOM  2  with  O

2

  concentration  less  than  90%,  isolating  valve 

[V.is]

  is  closed  and 

consumption valve 

[V.cons]

 is opened to generate O

2

 consumption. 

 

Turn concentrator ON: it starts. As with each time it starts, the concentrator will begin by doing two cycles on its own before delivering 
O

2

 to homogenizer. This is called the pre-production phase. 

 

With O

2

 concentration reaching 93% after several cycles, consumption valve 

[V.cons]

 closes and isolating valve 

[V.is]

 opens: O

2

 is 

delivered to the network. 

 

It is then necessary to carry out a purge at each network initiation to guarantee oxygen quality. 
 

The first increase in O

2

 concentration could take several hours. 

11.3

 

Operating under control of single-line concentrator without booster (5-bar version) 

When homogenizer/receiver pressure reaches 5 bar, the concentrator starts. 
As  with  each  time  it  starts,  the  concentrator  will  operate  during  two  cycles  on  itself  before  delivering  oxygen  in  its 
homogenizer/receiver. This is called the pre-production phase. 
 
When homogenizer/receiver pressure reaches 5.5 bar, the concentrator stops after two cycles (flexo mode). If during the two cycles, 
the 

[CpO

2

]

 sensor pressure reaches 5 bar, the concentrator keeps running and there is no pre-production phase. 

 
If "O

2

 analyser effect" is on STOP in the PROCOM 2 and if the O

2

 concentration decreases under 90%, the isolating valve is closed, the 

consumption valve is open, consequently the O

2

 concentration reaches up to 93%. 

11.4

 

Operating under control of multiple-line concentrator without booster (5-bar version) 

The isolating valve 

[V.is]

 of the priority concentrator is open and the 

[CpO

2

]

 sensor pressure fitted on the receiver/homogenizer will 

control the general pressure level of the oxygen consumption. This sensor will communicate the running order of the top-up and the 
back-up concentrators. 
As long as they are not called to help the priority concentrator, the isolating valves of the top-up and the back-up concentrators are 
closed. 
 
When the 

[CpO

2

]

 sensor pressure reaches 5 bar, the concentrator starts. If the pressure drops to 4.7 bar, the top-up concentrator 

starts and its isolating valve is open. If the pressure still drops to 4.4 bar, the back-up concentrator starts and its isolating valve is 
open. 
 
When the pressure in the homogenizer reaches 5.5 bar, the order is given to the various concentrators to stop. 
The  isolating  valves  of  the  top-up  and  back-up  concentrators  are  closed  again  and  the  concentrators  operate  during  2  cycles  of 
production (flexo mode). 
When a concentrator starts, it will operate during 2 cycles on itself before the delivery of oxygen in its homogenizer /receiver. 
 
Per concentrator, if "O

2

 analyser effect" is on STOP in the PROCOM 2 and if the O

2

 concentration decreases under 90%, the isolating 

valve is closed, the consumption valve is open, consequently the O

2

 concentration reaches up to 93%. In this case, the concentrator 

is not available for production. 
 

 

Summary of Contents for PRO2XY

Page 1: ...e de Gen ve 69 746 GENAS Cedex FRANCE T l phone 33 0 4 72 78 00 40 T l copie 33 0 4 78 00 82 34 www mils fr e mail sales mils fr 519211 22 07 2020 PRO2XY OXYGEN CONCENTRATOR Production line for 5 or 9...

Page 2: ...cifications are subject to change without notice This document may not be forwarded or reproduced without authorisation from MIL S SAS company Failure to respect this requirement may lead to prosecuti...

Page 3: ...commendations and precautions for installation 15 AIR PRODUCTION UNIT 16 7 1 Air quality 16 7 2 Air production unit architecture 16 7 3 Regulation 17 ELECTRICAL CONNECTIONS 18 8 1 Connection HOSPITAIR...

Page 4: ...bration of sensors 29 13 5 Reference gas value 30 CLEANING AND MAINTENANCE 30 14 1 PRO2XY 5 bar without LP booster and 12 bar with LP booster Concentrator 31 14 2 Low pressure electric booster 31 14 3...

Page 5: ...d operator instructions ISO 7000 M002 Warning risk or danger of possible presence of combustion agent Warning risk of electric shock ISO 7010 W012 Warning do not touch hot surfaces danger of burns ISO...

Page 6: ...ectly or indirectly with all elements except rare gases Oxygen is heavier than the air it can accumulate in low points pits gutters basement and the risk from oxygen enrichment is high and dangerous T...

Page 7: ...Swing Adsorption procedure PSA relies on the difference in affinity of a body with adsorbent as a function of pressure In fact the quantity of material adsorbed depends strongly on the relative press...

Page 8: ...bolo valve in columns A and B RA RB purge and regeneration diabolo valve for columns A and B S exhaust silencer Column A B columns complete with molecular sieves PA PB O2 production diabolo valve VE r...

Page 9: ...and lower alarm system Solenoid valve V cons PARticle filter and isolating valve V is 3 2 2 Multiple line production on 5 bar network The multiple line production can be composed of 2 concentrators or...

Page 10: ...her than 5 bar it is possible to install a booster at the homogenizer receiver outlet 3 3 1 Single production line on 9 bar network Specific case PRO2XY OX26 OX32 on 9 bar network Two air treatment un...

Page 11: ...PRO2XY OXYGEN CONCENTRATOR 519211 22 9 EN Control cabinet with temperature display OXYGEN storage receiver Electric Booster Low pressure outlet 3 3 2 Multiple line production on 9 bar network...

Page 12: ...ensure proper rotation direction of the compressor fan 3 4 Description of remainder CpO2 sensor upstream booster to control booster entry pressure If this pressure is less than 2 7 bar default value b...

Page 13: ...PRO2XY OX26 OX32 oxygen concentrators 4 3 Dimensions of oxygen receivers for PRO2XY OX3 OX16 oxygen concentrators Oxygen receiver 12 bar 500 litres 1000 litres A 825 985 B 890 1090 C 1850 2225 A B C 1...

Page 14: ...ntry pressure 6 5 bar O2 exit pressure entre 4 5 et 5 5 bar Required air flow Nm h 36 60 84 108 163 184 312 384 Storage receiver volume 5 bars 200 litres 500 litres 1000 litres Weight kg 290 440 640 9...

Page 15: ...a with Flow of air to be extracted m h P Thermal power to be discharged kW see table below T Temperature difference between the air in the premises and the outside air 10K maximum recommended Cp Speci...

Page 16: ...h Air flow aspirated by the compressor at 11 bar m h MVX 2 2 2 1000 16 MVX 3 3 1000 22 MVX 4 4 1000 29 MVX 5 5 5 1300 40 MVA 9 7 5 2100 60 MVB 12 11 2500 100 MVB 16 15 3000 126 MVC 19 18 5 4000 179 M...

Page 17: ...nsumption of the exhaust concentrator compressor flow and the renewal of 6 times the volume of the room per hour Example For a concentrator PRO2XY OX13 air flow rate of the installed compressor is 188...

Page 18: ...t point on the outside fa ade including recommendations on O2 risks and ensure safe dispersion in the atmosphere It is advised that the compressed air unit should not be sited in the same place as the...

Page 19: ...guarantee optimum plant operation This pressure must never be less than 8 bar The concentrator cannot deliver O2 without the compressor It is essential that the air production unit is very reliable It...

Page 20: ...ce with the legislation and regulations in force in your country To avoid any risk of electric shock this device must be only connected to a supply network equipped with a protection ground 8 1 Connec...

Page 21: ...raded It is strongly advised to equip the PROCOM 2 supply with an uninterruptible power supply inverter to avoid micro cuts consumption of 0 2 A in 1 phase 230V Sometimes during the starting of the co...

Page 22: ...e or autonomous controlled starting Lockout devices must be used when working on electrical control panels All components used must be oxygen compatible and delivered clean in accordance with the requ...

Page 23: ...connecting the various components of the production unit must be subjected to a tightness test at 1 5 times the operating pressure The table below indicates the pressure to be applied for this test Pr...

Page 24: ...and consumption of water along with the discard of any nature of installations classified for protecting the environment subject to authorisation Note for the optional installation of an OWAMAT separa...

Page 25: ...ygen receiver CPO2 Return to the oxygen receiver CPO2 Connect the CPO2 oxygen receiver to the feed connection then to the return connection from crossing way 10 2 2 Pneumatic connection PRO2XY 9bar Fo...

Page 26: ...etwork Connection from the oxygen storage 12 bar to the PROCOM 2 box O2 probe rilsan pipe dia 6 C1O sensor rilsan pipe dia 6 Connect the C2O sensor from the pressure reducing line to the PROCOM 2 elec...

Page 27: ...each time it starts the concentrator will operate during two cycles on itself before delivering oxygen in its homogenizer receiver This is called the pre production phase When homogenizer receiver pr...

Page 28: ...the back up concentrators As long as they are not called to help the priority concentrator the isolating valves of the top up and the back up concentrators are closed When the C1O priority sensor pre...

Page 29: ...et bar Line n 2 Compressor A status running or fault Without indication the compressor A is off Line n 3 Compressor B status running or fault Without indication the compressor B is off Line n 4 Parame...

Page 30: ...bient oxygen level in the room containing at least one concentrator ambient O2 probe with an audible and visual alarm outside the room These monitoring and alarm systems are offered as an option by MI...

Page 31: ...sensor repeat the O2 value of the PROCOM 2 to the reference ZERO gas For the reference gas bottle SPAN operating the screw of the Span of the sensor repeat the O2 value of the PROCOM 2 to the referenc...

Page 32: ...ry protective measures gloves mask overalls etc then destroy contamined consumables antibacterial cartridges condensates etc in according with that country s applicable laws regulation incinerator Mai...

Page 33: ...replacement Piston rings guide rings replacement Preventive Maintenance every 10 000 hours or every 4 years MP10 Piston set connecting rod assembly replacement Preventive Maintenance every 20 000 hour...

Page 34: ...atteries Charging time can be up to 8 hours Checking proper operation On receipt of the machine and after charging the batteries disconnect the 230V power supply protection fuse of the ELC module and...

Page 35: ...al TRAINING In order to ensure perfect aptitude in the use of the oxygen concentrator for medical use the MIL S SAS Company offers its own training for the use of this equipment It is intended for use...

Page 36: ...instructions for use is specifically designed and installed to be connected to a medical fluid distribution system which is not electrical and electronic equipment Therefore the end of life managemen...

Page 37: ...t lectromagn tique Electromagnetic compatibility MIL S SAS 15 rue de Gen ve 69 746 GENAS Cedex FRANCE T l phone 33 0 4 72 78 00 40 T l copie 33 0 4 78 00 82 34 www mils fr e mail sales mils fr 520937...

Page 38: ...romagnetic emissions or decreased electromagnetic immunity of this equipment and result in improper operation Portable RF communications equipment including peripherals such as antenna cables and exte...

Page 39: ...te D Portable and mobile RF communications equipment should be used no closer to any part of the units with PROCOM 2 C2020 or MILENIUM automate including cables than the recommended separation distanc...

Page 40: ...ption and reflection from structures objects and people Note A see test report Compliant with modifications either a Schaffner FN335 20 03 mains filter on each power supply Procom and Millenium and a...

Page 41: ...ren Centrales d air et de vide Air and vacuum plants Centrales de aire y de vac o Centrais de ar e v cuo Impianti d aria e per vuoto Luft und Vakuumzentralen Concentrateurs d oxyg ne Oxygen concentrat...

Page 42: ...a safe place and dispose of it in an environmentally responsible manner Dustbin on wheels barred of a cross symbol This symbol indicates that the equipment should not be thrown with domestic waste an...

Page 43: ...aking the equipment out of service putting the equipment into a specific state cutting off the power pneumatic hydraulic and other energy supplies keeping the equipment in this state by padlocking cha...

Page 44: ...ng in the country of usage are identical to the operating voltage of the machine The electricians commissioned to set up the machine are entirely responsible for the sizing of the electricity supply c...

Page 45: ...________ __________________________________________________________________________________________ __________________________________________________________________________________________ _________...

Page 46: ...________ __________________________________________________________________________________________ __________________________________________________________________________________________ _________...

Page 47: ......

Page 48: ...www mils fr Plaque de caract ristiques Specification plate...

Reviews: