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Milnor PulseFlow 76028 G3, Installation And Service

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Table of Contents

MPI39G3PAE/19416A

Page

Description

Document

1

Limited Standard Warranty

BMP720097/2019036

2

How to Get the Necessary Repair Components

BIUUUD19/20081231

3

Trademarks

BNUUUU02/2017285A

5

1. Safety and Maintenance

6

Safety—Continuous Batch Washer

BIUUUS27PC/20051111

11

Safety Placard Use and Placement 76028,76039G3 CBW
& 9248G4 CBW

BMP040038/2004313V

13

Safety Placard Use and Placement ISO 76028,76039 G3
CBW & 9248 G4 CBW

BMP040039/2004313V

15

Safety Placard Use and Placement Mentor Controller for
CBW

BMP040040/2004313V

17

Safety Placard Use and Placement ISO Mentor Controller
for CBW

BMP040041/2004313V

19

Safety Placard Use and Placement Inverter Box for CBW

BMP040042/2004313V

21

Safety Placard Use and Placement ISO Inverter Box for
CBW

BMP040043/2004313V

23

Safety Placard Use and Placement Typical All CBW
Auxiliary Tanks

BMP040046/2004313V

25

Safety Placard Use and Placement ISO Typical All CBW
Auxiliary Tanks

BMP040047/2004313V

27

Proximity Safeguarding for Automatic Shuttle Conveyors

BISUUI01/20171205

31

Connecting Ancillary Equipment and Services

BIPCUI02/20160113

35

Tag Guidelines

BIUUUI02PL/20170824

40

Prevent Damage from Chemical Supplies and Chemical
Systems

BIWUUI03/2019296A

45

Torque Requirements for Fasteners

BIUUUM04/20180109

53

2. Installation

54

Attention Installers! Press, Tunnel Installation

B2T2010023/2019193A

55

Tips for Connectiong Tunnel Units on Site

BIPCLI02/20140226

57

3. Parts and Assemblies

59

3.1. Covers and Shipping Brackets

60

Cover Installation

BMP000075/2001444V

61

Tunnel Feet & Shipping Brackets

BMP000078/2018224A

63

3.2. Drive Assemblies

64

Drive Chart

BMP000026/2008184B

66

Chain Tensioner

BMP000027/2008184B

68

Chain Oiler

BMP110071/2013102A

70

Support Roller Assembly - 76028 & 76039G3; 92048G4
Tunnels

BMP000030/2011474B

Summary of Contents for PulseFlow 76028 G3

Page 1: ...E 2019416A Publishing System TPAS2 Access date 10 22 2019 Document ECNs NOT latest Installation and Service 76028 76039 G3 PulseFlow Continuous Batch Washers PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...acard Use and Placement Typical All CBW Auxiliary Tanks BMP040046 2004313V 25 Safety Placard Use and Placement ISO Typical All CBW Auxiliary Tanks BMP040047 2004313V 27 Proximity Safeguarding for Automatic Shuttle Conveyors BISUUI01 20171205 31 Connecting Ancillary Equipment and Services BIPCUI02 20160113 35 Tag Guidelines BIUUUI02PL 20170824 40 Prevent Damage from Chemical Supplies and Chemical S...

Page 4: ...er Steam and Peristaltic 104 Pulse Flow Water Options Schematic and Piping 76028 76039 92048 Tunnels BMP170012 2019416A 117 Standard Large Split PulseFlow Tank BMP180011 2018224A 124 Pulse Flow Tank Fresh Water Piping 76028G3 76039G3 92048G4 BMP110063 2017302A 127 Steam to PulseFlow Tank BPTPUS01 2017302A 128 Level Box Drain Options 76028 76039 G3 Tunnels BMP000077 2017455B 131 Level Box Flow Opti...

Page 5: ...01 BDPF28G3INDDB 2018125D 173 Dimensional Drawing 76028G3 PF MMT42032 MXT42032 BDPF28G3INDDE 2018125D 174 Dimensional Drawing 76028G3 PF MP1540 MP1556 MP1640 MP1656 BDPF28G3INDGC 2018125D 175 Dimensional Drawing 76039G3 PF Tunnel 3 Module BDPF39G3M3DDE 2019064D 176 Dimensional Drawing 76039 PF Tunnel 4 Module BDPF39G3M4DDE 2019064D 177 Dimensional Drawing 76039G3 PF Options BDPF39G3OPDDE 2018125D ...

Page 6: ......

Page 7: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Page 8: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 9: ...emarks AutoSpot GreenTurn Milnor PulseFlow CBW GreenFlex MilMetrix PurePulse Drynet Hydro cushion MilTouch Ram Command E P Express Linear Costa Master MilTouch EX RecircONE E P OneTouch Linear Costo Miltrac RinSave E P Plus Mentor MultiTrac SmoothCoil Gear Guardian Mildata PBW Staph Guard End of document BNUUUU02 BNUUUU02 2017285A BNUUUU02 0000158094 A 3 7 13 17 1 53 PM Released 3 ...

Page 10: ......

Page 11: ...Safety and Maintenance 1 5 ...

Page 12: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Page 13: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Page 14: ...inder and laundering process WARNING 4 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electrocution and crushing Do not attempt unauthorized servicing repairs or modification WARNING 5 Explosion and Fire Hazards Flammable substances can explode or ignite in ...

Page 15: ...nual WARNING 11 Multiple Hazards Careless operator actions can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device Request authorized service Do not operate a damaged or malfunctioning machine Request authorized service Do not attempt unauthorized s...

Page 16: ...e current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 15 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electroc...

Page 17: ...cement 76028 76039 G3 CBW 92048 G4 CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 FRONT VIEW REAR VIEW LOAD END DISCHARGE END LEFT VIEW RIGHT VIEW 1ST SECTION 1ST SECTION LAST SECTION LAST SECTION 10 10 10 20 20 30 11 ...

Page 18: ... C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040038 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10511A NPLT CBW END HAZARD TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 30 0...

Page 19: ...8 76039 G3 CBW 92048 G4 CBW ISO Placards shown on this page 10 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 FRONT VIEW REAR VIEW LOAD END DISCHARGE END LEFT VIEW RIGHT VIEW 1ST SECTION 1ST SECTION LAST SECTION LAST SECTION 10 20 20 13 ...

Page 20: ...omponents The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040039 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10511X NPLT CBW WARNINGS all 20 01 10377 NPLTE WARNING...

Page 21: ...4313V Sheet 1 of 2 Safety Placard Use and Placement Mentor Controller for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 LEFT VIEW FRONT VIEW RIGHT VIEW REAR VIEW 10 10 15 ...

Page 22: ... the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040040 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377A NPLT ELEC HAZARD LG TCATA 16 ...

Page 23: ... Safety Placard Use and Placement ISO Mentor Controller for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 LEFT VIEW ISO Placards shown on this page FRONT VIEW RIGHT VIEW REAR VIEW 10 10 17 ...

Page 24: ... find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040041 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377 NPLTE WARNING 4X4 18 ...

Page 25: ... BMP040042 2004313V Sheet 1 of 2 Safety Placard Use and Placement Inverter Box for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 RIGHT VIEW FRONT VIEW 10 19 ...

Page 26: ... the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040042 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377A NPLT ELEC HAZARD LG TCATA 20 ...

Page 27: ...V Sheet 1 of 2 Safety Placard Use and Placement ISO Inverter Box for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 ISO Placards shown on this page RIGHT VIEW FRONT VIEW 10 21 ...

Page 28: ... find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040043 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377 NPLTE WARNING 4X4 22 ...

Page 29: ... Safety Placard Use and Placement TYPICAL ALL CBW AUXILIARY TANKS RIGHT VIEW FRONT VIEW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 Note Pumps and piping will vary dependent on function 10 23 ...

Page 30: ...he needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040046 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 20 01 10375C NPLT E HAZARD SM VERTCL TCATA 24 ...

Page 31: ...e and Placement ISO Typical All CBW Auxiliary Tanks RIGHT VIEW FRONT VIEW ISO Placards shown on this page Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 Note Pumps and piping will vary dependent on function 10 25 ...

Page 32: ... find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040047 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 20 01 10375 NPLTE WARNING 2X2 26 ...

Page 33: ...ds among the processing machines in the system Depending on model an automatic shuttle conveyor may move in any of the following ways in addition to running its conveyor belt s It may travel along traverse a line of machines typically dryers Its conveyor bed s may ascend and descend elevate within the machine frame Its conveyor bed s may extend and retract within the machine frame The conveyor bed...

Page 34: ...inery systems that traverse elevate extend pivot and or tilt The following mandatory minimum safety requirements must be installed with the machinery system local codes may require additional precautions Safety fence enclosing machine movement areas Lockable electrical interlocks on all gates properly interfaced as shown on machine schematics to disable machine movement when any gate is opened Sig...

Page 35: ...n floor Provide multiple gates for long fence runs I Fence restricts access to unload end of press but does not obstruct access to press controls Figure 2 Example Fence Layout for Automated Laundering System Where Two Tunnels Serve a Bank of Dryers Plan View of Laundering System Legend A Continuous Batch Washers tunnels B Traversing and elevating shuttle conveyor for wet goods C Centrifugal extrac...

Page 36: ... s are closed Milnor shuttles presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches 5 5 System Emergency Stop Switches The laundry must establish rules and procedures that prohibit personnel from remaining within the fenced area with machine s enabled except in accordance with published maintenance procedures System emergency stop switc...

Page 37: ... The following applies to 76032_ G1 tunnels only Although the ball valve actuators are fitted with needle valves to adjust the rate at which the valves close there is some possibility that water hammer will be experienced if the incoming water pressure is above 50 PSI 345 Kpa especially if the water piping is small and or not fastened securely For severe conditions it may be necessary to install p...

Page 38: ...CFM values are based on an ambient air temperature of 68 F 20 C and a minimal relative humidity Fan motors are equipped with an alarm example indicator light to alert personnel if a motor fails Figure 1 shows the recommended configuration for a tunnel with more than seven modules Smaller tunnels are similar but consult the Milnor factory Figure 1 Recommended Vent System for the CBW Tunnel Washer a...

Page 39: ...e from external heat sources or abrasion or any other source of mechanical damage Inspect all chemical delivery piping daily for leaks loose connections frayed or abraded areas soft or weak places CAUTION 1 Machine Damage Hazards Pumped chemical systems if not properly installed can cause corrosion damage See the installation manual for precautions and additional information before making any chem...

Page 40: ...solid state controller If practical the ground connection should be via means of a metal rod driven securely at least 3 feet into the earth and connected to the MENTOR by a copper wire no less than No 10 AWG 05 square Millimeter cross section area The run of copper should not be longer than 10 feet 3 meters When it is impossible to provide such a ground connection the next best is a firm connectio...

Page 41: ...4S Notice 1 This information may apply to models in addition to those listed above It applies to paper tags It does not apply to the vinyl or metal safety placards which must remain permanently affixed to the machine and replaced if no longer readable Paper tags on the machine provide installation guidelines and precautions The tags can be tie on or adhesive You can remove tie on tags and white ad...

Page 42: ...formance and quality standards by identification mark of tester B2TAG94078 Do not forklift here do not jack here do not step here whichever applies B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and extraction This tag is usually wrapped around a motor housing If the motor turns...

Page 43: ...hold springs under tension which can fly out with great force B2T2001028 Look for tags inside the machine These tags may identify shipping restraints to be removed or components to be installed Do not start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the pr...

Page 44: ...onnection optional B2T2008001 Read the installation instructions Remove temporary vent covers Install a powered vent unit on the oxidation zone modules and a separate powered vent unit on the finish zone module and adjacent press if there is one B2T2010018 Lift from all lifting points and use spreader bars as shown Used on PulseFlow machines only B2T2010023 Set the press frame in accordance with t...

Page 45: ...Tag Guidelines for the Models Listed Below PELLERIN MILNOR CORPORATION Display or Action Explanation B2T2011014 Set clips on level float rods as shown End of BIUUUI02 39 ...

Page 46: ... Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chemi ca...

Page 47: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 41 ...

Page 48: ...ct Configurations That Let the Chemical Supply Go In the Machine by Gravity Schematic Views Legend P Pump T Chemical tank D Chemical tube Liquid in the gray areas can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 42 ...

Page 49: ...the chemical manifold supplied There is a manifold on the machine to at tach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Figure 3 Examples of Manifolds for Chemical Tubes Your equipment can look different Prevent Damage from Chemical Supplies and Chemical Systems 43 ...

Page 50: ... the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank have no pressure Schematic View Legend I Chemical inlet on the machine L Chemical tube P Pump T Chemical tank Prevent leaks When you do maintenance on...

Page 51: ...ASTM A307 and stainless steel B Grade BC ASTM A354 C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values These tables give the standard dimension grade threadlocker and torque requirements for fasteners frequently used on Milnor equipment Note 1 Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel 1 1...

Page 52: ... 569 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 28...

Page 53: ...7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 491 655 1102 1470 1787 2382 1564 2085 1 3 8 x 12 559 758 1254 1672 2034 2712 1 1 2 x 6 652 870 1462 1982 2371 3161 2075 2767 1 1 2 x 12 733 994 1645 2194 2668 3557 1 1 2 With a Threadlocker Table 5 Threadlocker by the Diameter of th...

Page 54: ...25 34 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Val...

Page 55: ...Apply LocTite 277 Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 ...

Page 56: ...1 4 x 7 546 740 523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 2 Fire Hazard Some solvents and primers are flammable Use threadlocker and primers with sufficient airflow Do not use flammable material near ignition sources 1 Clean all threads with a wire brush or a different tool 2 Remove the grease fro...

Page 57: ...ten the bolt to the value shown in the correct table Table 5 to Table 11 3 2 Through Holes 1 Put the bolt through the assembly 2 Apply the threadlocker only to the bolt thread area that will engage the nut 3 Tighten the bolt to the value shown in the correct table Table 5 to Table 11 Figure 3 Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area x Nut depth 3...

Page 58: ...Requirements for Fasteners PELLERIN MILNOR CORPORATION Figure 4 Disassembly Apply Heat to a Small Area Legend A How to apply heat to a small fastener B How to apply heat to a large fastener End of BIUUUM04 52 ...

Page 59: ...Installation 2 53 ...

Page 60: ...ve highest point Establish the System Zero Line or Z Refer to the dimensional drawings of the various machines for required heights MOVE TO FOOTPAD LOCATIONS TO NEXT FOOTPAD Z Z Z Z Z Z Z MARK POINT LASER LEVEL LEVEL ROD FOOTPAD HIGHEST POINT MINIMUM GROUT 1 25mm MINIMUM GROUT 1 25mm FOOT PAD FOOT PAD SYSTEM ZERO LINE SYSTEM ZERO LINE SYSTEM ZERO LINE Use adjustable legs to raise and level tunnel ...

Page 61: ...hen you bring the them together When you start to insert the discharge chute keep them aligned vertically and horizontally plus or minus 1 4 6 mm otherwise you can damage the inter unit seal When the adjacent connection flanges on the two units are close together use the corresponding bolt holes as a guide to align the units precisely When the flanges are touching and you can put the bolts through...

Page 62: ...al is damaged If this occurs after the machine has been in operation for a length of time the seal may have sustained chemical damage It is possible to replace the inter module seal However an easier alternative is to install a 6 rib seal available from the Milnor Parts department as kit KTWDRIPR04 This seal can usually be installed in about 45 minutes The 6 rib seal is less effective than the fac...

Page 63: ...Parts and Assemblies 3 57 ...

Page 64: ......

Page 65: ...3 Covers and Shipping Brackets 3 1 59 ...

Page 66: ...Cover Installation BMP000075 2001444V Sheet 1 of 1 ASSEMBLIES A G66GC003 7628G3 INSTCOVER ALUM 4M SGL B G66GC004 7628G3 INSTCOVER ALUM 5M SGL C G65GC006 7639G3 INSTCOVER ALUM 3M SGL D G65GC007 7639G3 INSTCOVER ALUM 4M SGL COMPONENTS AB 1 A65GC002 ASSY COVER ALUM 30 0X54 56 CD 1 A65GC001 ASSY COVER ALUM 39 5X54 56 all 2 A65GC004 ASSY COVER ALUM 11 38X54 56 all 3 A65GC003 ASSY COVER ALUM 19 75X44 12...

Page 67: ...N MILNOR CORPORATION Bolt Down Brackets Adjustable Flat Foot Shipping Brackets PELLERIN MILNOR CORPORATION BMP000078 2018224A Tunnel Feet Shipping Brackets 76028 76039G3 Tunnels 1 3 2 3 3 4 5 5 6 7 8 9 10 11 9 10 11 61 ...

Page 68: ...N Page 2 2 COMPONENTS all 1 W6 20401S FOOT CBW MOUNT FLAT all 2 17R125A15K STUD DRIVEBASEADS 1 1 4X15 5 8UN all 3 15G261 HVHXNUT 1 1 4 8UNC2B ZINC GR2H all 4 15U440 FLATWASH USS STD 1 1 8 STLHD all 5 15U425 LOCKWASHER MEDIUM 1 1 4 ZINC P all 6 06 70016B G3 SHIPPING LIFTING PLATE all 7 06 70016 BOLT DOWN BKT SHIPPING RIGHT all 8 06 70016A BOLT DOWN BKT SHIPPING LEFT all 9 06 70016S 7639G3 FLOOR MNT...

Page 69: ...3 Drive Assemblies 3 2 63 ...

Page 70: ...0 Kenner LA 70063 0400 Litho in U S A BMP000026 2008184B Sheet 1 of 2 Drive Chart 76028 76039 G3 Tunnels 1 2 4 7 7 6 3 5 First and Last modules use one 10Hp motor with a 20Hp reducer per module Middle modules use two 5Hp motors each with 10Hp reducers See parts list 64 ...

Page 71: ...heet 2 of 2 ASSEMBLIES A D62 00560 7628 39Y2K DRIVECHART 10HP FIRST LAST MODULES B D62 00660 7628 39Y2K DRIVECHART 5HP MIDDLE MODULES COMPONENTS all 1 X6 40104 MACH 7622CBW SPROCKET 120A96 all 2 54N120E17H SPRKT 120E17H QD HARDENEDTEETH all 3 56Q2KE 2 1 2 BUSH VPUL QD TYPE E all 4 15E241 SQMACHKEY 5 8X2 3 4 A 5 54S029 RED 20HP 24 59 1 3325CF CBW21 B 5 54S027 RED 10HP 24 59 1 3325CF CBW18 all 6 54G...

Page 72: ...ensioner 76028 76039 G3 Tunnels A A SECTION A A TYPICAL 1 2 3 5 5 7 8 8 4 4 9 9 8 8 6 6 13 14 15 10 11 SHIM AS REQUIRED 15 Note Do not remove the plugs item 6 while chain guide is tensioned against the chain The spring may jump out Loosen the nut item 11 on the slotted adjustment and the jacking bolt items 13 14 15 to loosen chain tension 16 66 ...

Page 73: ... of 2 ASSEMBLIES A A65CH001 CHAIN TENSIONER ASSY COMPONENTS all 1 X6 70045 HOUSING CHAIN GUIDE all 2 X6 70046 CHAIN GUIDE all 3 06 70047 SUPPORT CHAIN GUIDE all 4 06 70048 SPRG CH GUIDE 105 MUSIC WIRE all 5 15C070 HXSOCSTRIPBOLT 5 8 X3X1 2 13 all 6 5SP0PCEHK NPT PLUG 3 4 HEXSOCHD ZINC all 7 54E019 PLBRZBRG 5 8X3 4X1 1 4EP101220 all 8 15U200 FLATWASHER USS STD 5 16 ZNC P all 9 06 70033 SPACER CHAIN...

Page 74: ...enner LA 70063 0400 Litho in U S A BMP110071 2013102A 1 2 Chain Oiler 76032 76028G3 76039G3 Tunnels 92048G4 Tunnels Entire Assembly 1 2 Mist Head 4 5 6 7 8 9 10 11 6 6 13 13 14 14 12 6 13 14 15 16 17 18 19 20 21 8 Places 22 23 24 25 Typical 22 23 24 25 Typical 3 OIL 26 68 ...

Page 75: ...NT all 4 52ZC0PS004 TUBEFITMALESW 3 4 1404 12 12 all 5 52ZC0PS003 TUBEFITMALECON 3 4 2404 12 12 all 6 5KC1AP4D0P SOKADAPTER 1 SX3 4 FPT PVC S40 all 7 5K1AP4A0K TEE 1 SX1 SX1 2 FP PVC S40 all 8 5SP0KDEHK NPT PLUG 1 2 HXCTRSNK GALSTL all 9 5KL1AP4A SOK ELBOW 90DEG 1 PVC SCH40 all 10 5P1AP4EN 1 PIPE PVC SK40 20RML all 11 5K1AP8A SOKTEE 1 PVC SCH40 all 12 5KX1AP4 SOK CROSS 1 PVC SK40 all 13 5SB0P0CNFA...

Page 76: ...2011474B Sheet 1 of 2 7 1 3 11 5 4 8 9 8 10 6 2 12 13 14 15 16 A A 17 11 21 22 23 24 18 16 20 25 26 27 1 Tighten nut item 5 to 50 ft lbs of torque Do not use an impact wrech 2 Grease each wheel assembly with 20H012A until completey packed Section A A Support Roller Assembly 76028 76039 G3 Tunnels 92048 G4 Tunnels 70 ...

Page 77: ...SPPT RLLR BRKT OUT RT 9 06 30054A 9248 SPPT RLLR BRKT OUT LF all 10 54AV41201 BRG TM LM501349 ASSY 902B6 1BX all 11 53A031B BODY EL90MALE 25X1 8 269C 42B all 12 06 70013H SPACER SUPPORT ROLLER all 13 06 70030 CLAMP SUPPORT ROLLER OUTER all 14 06 70030A CLAMP SUPPORT ROLLER INNER all 15 15K235D HXTAPSCR 3 4 10UNC2A X 4 1 2 all 16 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 17 15U320P FLATWASHER USS STD 3...

Page 78: ...n Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 1 2 3 4 5 6 8 7 14 15 16 17 18 SHIMS 19 20 21 19 20 22 23 Lubrication line 9 10 11 12 13 Guide Roller Assembly 76028 76039 G3 Tunnels 92048G4 Tunnels Torque nut item 7 to 50 ft lbs 72 ...

Page 79: ...LR SPPT BRKT RT WLMT D 14 W6 30119A GUIDE RLLR SPPT BRKT LF WLMT all 15 15K232A HEXCAPSCR 3 4 10X2 GR8 ZINC all 16 15U320P FLATWASHER USS STD 3 4 ZNC P all 17 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 18 15G240 HXNUT 3 4 10UNC2B SAE ZINC GR2 all 19 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 20 15U286 FLATWASHER 2 0DX17 32 IDX1 4 all 21 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 22 02 11603A WASHER DBLR ...

Page 80: ...in Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000036 2001225V Sheet 1 of 2 Unit to Unit Drive Coupling 76028 76039 G3 Tunnel 1 2 3 6 6 5 2 HALVES INCLUDES HARDWARE 8 9 10 3 PLACES KEY 7 7 KEY View A A 4 A A 5 74 ...

Page 81: ...ts relate the parts list to the illustration Parts List Unit to Unit Drive Coupling BMP000036 2001225V Sheet 2 of 2 ASSEMBLIES A A64DB003 ASY UNIT UNIT DRIVEBASE CONN COMPONENTS all 1 06 40106A COUPLING ADJUST WASHER PLT all 2 X6 40106 DRIVE COUPLING ADJUST SIDE all 3 X6 40107 DRIVE COUPLING FIXED SIDE all 4 54J227A HUB FLEX COUPLING TUN TILTS all 5 54J227 FLEXCPLG REX E10 EA 2 HALVES all 6 56Q1ES...

Page 82: ...Kenner LA 70063 0400 Litho in U S A BMP000033 2010052B Sheet 1 of 2 Gear Reducer with Chain Coupling 76028 76039 G3 Tunnels 9248 G4 For detailed instructions of replacing the drive chain coupling see document BIPCLM01 found within this manual 2 3 4 5 6 8 2 3 4 5 6 1 7 76 ...

Page 83: ...t Gear Reducer with Chain Coupling BMP000033 2010052B Sheet 2 of 2 ASSEMBLIES A A67DB001 20HP REDUCER 10HP MOTOR ASSY FIRST LAST MODULES B A67DB002 10HP REDUCER 05HP MOTOR ASSY MIDDLE MODULES C A67DB003 10HP REDUCER 06HP MOTOR ASSY 9248 COMPONENTS A 1 54S029 MILNOR 24 59 1 210TC 23HP BC 1 54S027 MILNOR 24 59 1 180TC 12 5HP all 2 27E5511D FLEX COUP 5018TBF COUPLING all 3 27E5511E 1610 1 1 4 BORE BU...

Page 84: ...ally tighten the bushing bolts in an alternating pattern until the sprocket seats on the bushing Repeat the tightening pattern at least three times Torque bushing bolts to 108 inch pounds 1 25 kg cm Figure 7 Use a pipe wrench on the bushing to prevent the sprocket from turning during the tightening procedure 8 Install the gear reducer sprocket Position sprocket on shaft but do not tighten set scre...

Page 85: ...Figure 1 Sliding taper bushing on motor sprocket Figure 2 Aligning taper bushing with motor drive shaft 10 HP motor installation shown Figure 3 Applying Loctite to taper bushing set screw Figure 4 Securing taper bushing Figure 5 Notch motor shaft keyway Figure 6 Fitting motor sprocket to bushing 79 ...

Page 86: ...r sprocket Figure 8 Positioning the gear reducer sprocket Figure 9 Sliding motor into gear reducer Figure 10 Attaching wire wrap leader to drive chain for threading Figure 11 Starting chain into sprockets Figure 12 Feeding chain through sprockets 80 ...

Page 87: ... 3_e Y Wc BUdb_VYd Ydc D7 C3B Q T D7 C3B 5 5B9 9 B 3 B B1D9 Figure 13 Double drive chain seated on sprockets Figure 14 Partially installed master link Figure 15 Installing center plates Figure 16 Center plates in position End of BIPCLM01 81 ...

Page 88: ...ins must have the same amount of tension If a chain is tighter than an adjacent chain it will drive the adjacent cylinder and could lead to premature failure of chains support rollers or gear reducers aT_PaPcX b U a CTbcX V 2WPX CT bX F0A 8 6 2adbW P S 4 caP_ 7PiPaSb Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Lock out and tag out ...

Page 89: ... Measuring the distance between chain guide and housing Tensioner Fastener and Adjusting Bolt Legend 1 Chain guide 2 3 4 19 1 25 3 Chain guide housing 4 Chain tensioner nut 5 Adjustment bolt 0SYdbcX V 2WPX CT bX After determining that chain slack exceeds specifications 1 Lock out and tag out power at the wall disconnect 2 Loosen the chain tensioner nuts back out the adjusting bolts and slide both ...

Page 90: ...on the other end of the unit with the Top Dead Center bolt on the adjacent unit 10 Reinstall flange coupling bolts Figure 4 11 Reinstall chain tensioners Set guide to housing clearance for 3 4 1 Figure 2 Figure 3 Checking Chain Tension Checking chain tension using a 48 level Gear reducer mounting bolts Legend 1 3 4 19 1 25 slack 2 Gear reducer mounting bolt 4 locations 3 Sprocket shaft 4 Coupling ...

Page 91: ...support roller plate Figure 6 These alignment flat washers determine where the wheel tracks on the cylinder and must be reinstalled exactly as removed See Support Roller Assembly BMP000030 in this manual for additional information 7 Install the grease fitting on the roller Slowly lower the cylinder and remove the jack Check that the cylinder makes contact with the roller 8 Tighten chain to specifi...

Page 92: ...4bYfU DbQY CUbfYSU 5 5B9 9 B 3 B B1D9 Figure 7 Support Wheel Tracking End of BIPCLM02 86 ...

Page 93: ...witch is set approximately 5 1 2 below the center line of the bracket B Safety Switch is 3 1 2 below the center line of the bracket C Alignment Proximity Switches are 8 to the left of the center of the bracket D Top Dead Center Switch is 8 to the right of the bracket E Counter Clockwise Limit Switch is set approximately 5 1 2 above the centerline of the bracket ALIGNMENT PROXIMITY SWITCHES C TOP D...

Page 94: ...t 2 of 3 Proximity Switch Target Installation 76028 76039 G3 Tunnels MAXIMUM COUNTERCLOCKWISE ROTATION 3 00 POSITION TOP DEAD CENTER 11 30 POSITION MAXIMUM CLOCKWISE ROTATION 5 30 POSITION ALL POSITIONS ARE VIEWED FROM REAR DISCHARGE END NOTE PHOTOS OF G2 WELDED TUNNEL NOT G3 TUNNEL BEAM 11 30 FISH CENTERED BEAM 3 00 BEAM 5 30 88 ...

Page 95: ...6UNC2AX1 GR5 ZINC all 6 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 7 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 8 15U245 FLTWASH 3 8 STD COMM 18 8 SS all 9 15K052 HXCAPSCR 5 16 18UNC2AX3 4 SS18 all 10 15G186 HEXNUT 5 16 18UNC2 SS18 8 all 11 15U201 FLATWASH 7 80DX3 8IDX 062THK S all 12 15U205 LOCKWASHER MEDIUM 5 16 18 8SS all 13 06 40149 PROX SWITCH LATERAL ADJUSTER all 14 06 20644 PROX SW MTG RING EXIT EN...

Page 96: ...ngle Symptoms include portions of separate loads becoming intermixed in the tunnel and or a large volume of water splashing out of the discharge end during transfer Verify that switches are located in the positions specified herein If resetting the switch positions does not correct the problem contact the factory Ë Switch Function and Identification On these models all four rotation control switch...

Page 97: ...rtain that switches switch wires and brackets are secure and cannot become entangled when the cylinder is turning Î FIGURE 1 MSSMD446AE Î Switch Locations Î FIGURE 2 MSSMD446AE Î Clockwise Limit Switch RPX1 Î FIGURE 3 MSSMD446AE Î Counterclockwise Limit Switch RPX 2 Alignment Switches RPX5 and RPX6 SETTING ROTATION LIMIT SWITCH POSITIONS ON 76028 AND 76039 TUNNEL WASHERS MSSMD446AE 9637AV 2 of 3 9...

Page 98: ...Î FIGURE 4 MSSMD446AE Î Transfer Limit Switch RPX4 Î FIGURE 5 MSSMD446AE Î Safety Limit Switch RPX3 Setting Rotation Limit Switch Positions on 76028 and 76039 Tunnel Washers MSSMD446AE 9634AV 3 of 3 92 ...

Page 99: ...3 Load Chute and Seals 3 3 93 ...

Page 100: ...2011483B Sheet 1 of 4 76028G3 76039G3 Tunnels 92048G4 Load Chute and Seal Installation 13 14 13 14 13 14 2 2 3 3 8 9 8 Detail A 76028 76039 G3 See Details A B Water Collector 4 5 1 5 4 10 11 12 15 19 24 25 26 27 28 29 24 25 26 45 46 47 47 48 49 50 31 32 33 6 Places 30 33 34 57 56 39 32 34 4 Places Detail B 92048G4 94 ...

Page 101: ... of 4 Load Chute and Seal Installation 4 5 6 7 4 5 16 17 18 35 36 37 38 41 42 43 44 41 42 43 44 21 20 23 24 26 31 32 33 6 Places 39 32 34 4 Places 31 32 33 34 Typical 31 32 33 34 Typical 31 32 33 34 Typical 30 32 33 34 4 5 48 49 50 50 76028G3 76039G3 Load Chute Supports Typical Hardware Connections 76028G3 76039G3 Tunnels 92048G4 95 ...

Page 102: ...OP SIDE RT G3 A 6 06 40132G BRKT LOAD SCOOP SUPPORT LFT A 7 06 40132H BRKT LOAD SCOOP SUPPORT RGT A 8 06 20316 TAP BAR LOAD FUNNEL 2 TUNNEL B 8 06 30089 LOAD CHUTE SUPT TAP BAR A 9 W6 40117E G3 H20 CATCHER CHAIN PROT WLT B 9 W6 30145 LOAD CHUTE H20 CATCHER WLMT all 10 27A060 HOSECLAMP1 5 16 2 25CADSC HS28 all 11 60E014R TUBING NYLOBRAID 1 25X1 75 all 12 60E010 TUBINGPOLYBRAID 1 X1 312 all 13 06 20...

Page 103: ...15G188 HEXLOKNUT 5 16 18 BRASS all 30 15K096 HEXCAPSCR 3 8 16UNC2X1SS18 8 all 31 15K100 HEXCAPSCR 3 8 16X1 1 4 SS18 8 all 32 15U245A FLTWASH 25 64IDX1 25ODX3 32 S all 33 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 34 15G206 HEXNUT 3 8 16 UNC2 SS 18 8 all 35 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 36 15U240 FLATWASHER USS STD 3 8 ZNC P all 37 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 38 15G205 HXNUT 3 ...

Page 104: ...0400 Litho in U S A BMP000035 2011444B Sheet 1 of 2 Water Collectors 76028G3 76039G3 92048G4 First Modules Middle Modules Last Modules 76028G3 76039G3 Water Collectors First Modules Middle Modules Last Modules 92048G4 Water Collectors 8 9 10 11 1 1 1 1 1 1 1 1 2 2 3 3 1 2 or 3 4 5 6 7 98 ...

Page 105: ...048G4 B G63WC003 9248 LOAD CHUTE H20 CATCH INST C G63WC002A WATER CATCHER ANGLE OUT RT INS D G63WC002 WATER CATCHER ANGLE OUT INST COMPONENTS all 1 06 20629D ENTRY EXIT H20 COLLECT TARG SEE ILLUSTRATION all 2 06 20629C INLET WATER COLLECT NO TARG all 3 06 20629B EXIT SIDE WATER COLL NO TARG AB 4 06 20632B SCUPPER BRKT LEFT SIDE G3 AB 4 06 20232D SCUPPER BRKT LEFT 9248 G4 AB 5 06 20632A SCUPPER BRK...

Page 106: ...numbers 1 2 3 etc assigned to components relate the parts list to the illustration BMP940101 2014094B Sheet 1 of 1 ASSEMBLIES 00A G64TS001 96232C 7628 CONNECT TRANS SEAL ASSY REFERENCE ASSEMBLY 001 W6 40048G 96241E WLMT DRIP RING M M CONN RETR 002 06 40048A 96273B UNIT UNIT TRANS RING SEAL 003 15Q041 SOKSETSCR 5 16 18X1 3 4 SS CUP PNT 004 15G188 HEXLOKNUT 5 16 18 BRASS 1 3 4 DETAIL A Flow of Goods...

Page 107: ...5 3 4 6 7 8 9 9 10 11 4 75 121 Note 1 5 13 Note 2 Spacers Notes 1 Tighten nuts until the spring is compressed to the dimension shown 2 Do not over toghten There must be approximately 5 13 daylight as shown Items 5 11 and hardware are also common to this side of item 2 12 Tension Seal Assembly 76028 76039G2 G3 Tunnels 92048G4 Tunnels G2 G3 101 ...

Page 108: ...62 00400H INST SPLIT SEAL ENTRY EXIT 76028G2 G3 76039G2 G3 B GSS63001 SPLIT LSEAL INSTALL 92048G4 COMPONENTS A 1 X6 20615 SEAL OPEN CUT DRILL B 1 X6 30038 SEAL OPEN CUT DRILL 8648CBW all 2 W6 20639 L SEAL CVR IN LIP EXIT WLMT all 3 W6 20638 PLT REINF SPLT SL LG LF WLMT all 4 W6 20637 PLT REINF SPLT SL LG RT WLMT all 5 06 20416A BRKT YOKE CONN SPLIT SEAL all 6 17A004 ADJ YOKE END 1 4 28 XYLAN COAT ...

Page 109: ...3 Water Steam and Peristaltic 3 4 103 ...

Page 110: ...Fast Fill Reuse Reuse Optional Fast Fill Finish Zone Standard PulseFlow Standard PulseFlow Chemical Flush Line 4A 17 16 18 5A 6A 2 3 4A 7 9 10 5A 5A VS VS VS VS VS VS 2 2 4B 4A LDI 4B 4B 1 Typical Typical 4A 4A 5A 4A 5A 5A 5B 4A 8 9 10 11 12 11 13 14 7 9 10 1 5 4A 4B 5A 5A 6A 2 2 3 STEAM See BMP000037 or BMP110074 6B 6B P 4 P 1 P 2 P 3 P 5 P 5 P 3 P 2 MODULE PulseFlow PulseFlow STARCH and or and o...

Page 111: ...nate Pulse Flow w th PulseFlow II or PulseFlow EXD 4HP 4HP 4HP 4HP 5HP 5HP 5HP 7 5HP 7 5HP 7 5HP 5HP 5HP 7 5HP 7 5HP 7 5HP 7 5HP 7 5HP 7 5HP P 4 is the Mid Module Pump All pumps not greyed are horizontal HP Pumps w th S ngle PulseFlow Tank Pump Locations P 1 P 5 P 4 P 3 P 2 HP plit Pumps w th S PulseFlow Tank Pumps that vary w th ank and PulseFlow Opt on T Use with parts list Pump Chart Pumps for ...

Page 112: ...iping Page 3 13 Water Inlets One fresh water inlet to tank is standard maximum is four Fresh water inlet to Finish Zone Fresh water to Finish Zone Bottom View Manifolds Bottom View Manifolds Fresh water inlet to tank See BMP110063 Hot Cold or Tempered as specified Chemical Flush line Air Manifold Steam Pulse Flow Zone Finish Zone BMP170012 2019416A 106 ...

Page 113: ...LNOR CORPORATION Pump Fittings From Pump 3 to Pulse Flow Module Fresh From Pump 2 Reuse From Pump 3 From Pump 2 to Load Chute From Pump 2 to Fast Fill Last Module 26 26 11 Pulse Flow Manifolds To Load Chute P 1 P 1 P 2 P 3 19 20 25A 27 28 4A 1 5 1 5 4B 2 3 3 21 22 23 29 30 31 32 33 BMP170012 2019416A 107 ...

Page 114: ...76028 76039 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping Page 5 13 PELLERIN MILNOR CORPORATION Load Chute Recirculation 36A 35A 33 19 20 37 33 P 1 BMP170012 2019416A 108 ...

Page 115: ...N PELLERIN MILNOR CORPORATION Fast Fill typical 4A 19 20 76028 76039 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping Page 6 13 3 manifold to 1 5 piping 26A 34A 27A 35A 35A 36A 36A 34A BMP170012 2019416A 109 ...

Page 116: ...l 4A 5A 7 or 8 9 10 19 20 76028 76039 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping Page 7 13 3 manifold to 2 piping PulseFlow Module valve and piping may be 1 5 or 2 see parts list 26B 34B 27B 27A 27B 35A 35B 36A 36B PulseFlow module valve BMP170012 2019416A 110 ...

Page 117: ...itching valve 5A Inlet valve 6B 6B Inlet valve Inlet Manifolds Hot Cold or Tempered water to modules Each manifold View A A View B B Alternate PulseFlow Valves 76028 76039 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping Page 9 13 BMP170012 2019416A 111 ...

Page 118: ...lseFlow Valves P 5 4B 7 9 10 5A Switching Valves A B B A B B 76028 76039 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping 36B 27B 31 19 20 38B 36B 27B 31 19 20 Page 8 13 BMP170012 2019416A 112 ...

Page 119: ...LERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 4A 5A 7 or 8 9 10 5A 5B 76028 76039 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping 38B 36B 36B PulseFlow module valve Page 10 13 BMP170012 2019416A 113 ...

Page 120: ...9 92048 Pulse Flow Tunnels PulseFlow Water Options Schematic and Piping Page 11 13 Mid Module Pump P 4 Alternate Pulse Flow Pump P 5 Pump Rail Mounting Pump Suspended Mounting 39 40 35B 30 31 32 33 39 27A 35A 25 19 20 BMP170012 2019416A 114 ...

Page 121: ... 5 P 4 H 27E936B96 PUMP S S VORTEX 2 X1 5 W 6 25 IMPELLER 7 5HP 7 5HP VORTEX HORIZ all 3 96D087BCK CK VAL 1 5 WATTS 600 Z3 W S S DISH SPECIAL all 1 96TBC2AA01 1 4 N C 1WAY AIR OP VALVE POLYPRO NO COIL P 4 H 27E936B96 PUMP S S VORTEX 2 X1 5 W 6 25 IMPELLER 7 5HP 7 5HP VORTEX HORIZ 4A 96D087FBA 1 5 BALVAL ACT BRS N C BONOMI SPRING RET VALVES 4B 96D087FBAO 1 5 BALVAL ACT BRS N O BONOMI SPRING RETURN ...

Page 122: ... 1 5 304SS 150 35A 5N1KCLSS42 NPT NIP 1 5XCLS TBE 304SS SK40 35B 5N2ACLSS42 NPT NIP 2XCLS TBE 304SS SK40 34A 27E971D VICT COUP 1 5 GALV 75 26B 51V353 MECH T 3X2 920N FEM GALV 27A 5SL1KSFK NPT ELBOW 45DEG 1 5 304SS 150 all 28 5SB2A1KSFO NPTHEXBUSH 2X1 5 304SS 150 27B 5SL2ASFK NPT ELBOW 45DEG 2 304SS 150 all 32 27A075 T BOLT HOSECLAMP 2 78 3 09 all 29 5SB2K1KSFO NPTHEXBUSH 2 5X1 5 304SS 150 all 31 5...

Page 123: ...PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Tank Components 1 C C 74 75 76 77 78 74 75 76 77 78 BMP180011 2018224A Standard Large Split PulseFlow Tank 76028 76039 92048 PulseFlow Tunnels 117 ...

Page 124: ...9 30 30 31 32 1 33 34 35 36 37 Figure 2 Tank Components Page 2 7 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 11 11 12 12 1 13 A A BMP180011 2018224A Standard Large Split PulseFlow Tank 76028 76039 92048 PulseFlow Tunnels 118 ...

Page 125: ...ATION 68 69 70 8 Places View B B View C C 14 7 15 16 17 18 Optional Conductivity Meter Temperature Probe for Reuse 10 Temperature Probe for Fresh 10 Minimum Liquid Level Switch Reuse 6 9 Minimum Liquid Level Switch Fresh 6 9 64 65 62 36 66 66 67 67 71 71 72 73 74 74 75 75 BMP180011 2018224A Standard Large Split PulseFlow Tank 76028 76039 92048 PulseFlow Tunnels 119 ...

Page 126: ...ATION Optional Manual Drain Reuse Standard Manual Drain Fresh 20 21 22 23 19 19 24 25 26 27 84 83 82 80 74 79 79 61 36 86 8 places 61 35 86 8 places 78 78 74 80 Optional 4 Auto Drain Reuse 88 87 BMP180011 2018224A Standard Large Split PulseFlow Tank 76028 76039 92048 PulseFlow Tunnels View D D 120 ...

Page 127: ...N MILNOR CORPORATION 15 Wedge wire sub assembly 2 3 4 40 41 12 B B D D 41 40 38 39 42 43 44 45 46 47 4 places 48 49 50 51 52 53 49 54 57 54 55 56 55 57 58 59 48 50 54 55 57 62 36 64 65 BMP180011 2018224A Standard Large Split PulseFlow Tank 76028 76039 92048 PulseFlow Tunnels 121 ...

Page 128: ...DBL ACT DYE DMP VLV GSKT all 17 24G020N ROLLED WASH 252ID NYLTITE 25W all 18 15K035A HEXCAPSCR 1 4 20 X 3 4 BRASS all 19 96D034 BALLVALVE 1 2 WATTS 6400 SS all 20 60E005F TUBING NYL BLK 1 2 ODX 375ID all 21 53A10SSKB 5T COMPNUT 11 16 20 AND 61A 8 all 22 53A3000KB SLEEVE 1 2 OD TUBE 60AP 8 all 23 53A4000KB TUBE INSERT 1 2 OD 60AE 8 all 24 60E077B068 HOSE ASSY 3 8 X68 ENDS all 25 51E513A 3 4 MHX1 4 ...

Page 129: ...97B GASKET DYE CBW STEAM FLANGE all 65 06 20298A PLATE FLANGE NO STEAM COLOR TRITON BLUE all 66 06 70320 VERTICAL PUMPP MNT COVER all 67 27E936A96V PUMP VERTICAL 2 X1 5 W 5 25 IMPELLER 7 5HP 11011AVD SE 12 all 68 15K190B HEXCAPSCR 1 2 13X2 5 FULLTHRD BRASS all 69 15U310S FLATWASH SS 53 X 1 37 187T all 70 15U315S LOKWASHER MEDIUM 5 8 18 8 S S all 71 5N1K13AS42 NPT NIPPLE 1 5X13 TBE 304SS SK all 72 ...

Page 130: ...PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Fresh Water to Tank 1 2 3 4 5 6 7 7 8 9 9 6 8 9 9 2 10 9 16 7 2 line 11 14 24 25 26 27 26 28 29 29 16 10 17 11 3 18 11 19 20 22 23 21 20 24 Chemical Flush Line Fresh Water Inlet 30 31 32 8 15 15 3 line 11 all 12 13 10 2 124 ...

Page 131: ... 3 PULSE FLOW TANK WATER INLET ASSY REFERENCE COMPONENTS AB 1 51J120STS ELB PIPE 90DEG 2 VICT 18 304S CD 1 51J145BSPS EL90DEG 3 VICT 18 304BRITISHTH AB 2A 27E971C VICT COUP 2 GALV 75W E GASKET 2AA 27E971CG E GASKET FOR 2 75 COUPLING CD 2B 27E972A VICT COUP 3 GALV 75 W E GSKT 2BB 27E972AG E GASKET FOR 3 75 COUPLING AB 3 5N2A52AS41 NPT NIP 2X52 TOE 304SS SK40 CD 3 5N3A52AS41 NPT NIP 3X52 TOE 304 S S...

Page 132: ...D088FBA 2 BALVAL ACT BRS N C BONOMI CD 14 96D090FBA 3 BALVAL ACT BRS N C SPRING RET BONOMI AB 15 5N2ACLSS42 NPT NIP 2XCLS TBE 304SS SK40 CD 15 5N3ACLSS42 NPT NIP 3XCLS TBE 304SS SK40 AB 16 5N2A21AS42 NPT NIP 2X21 TBE 304SS SK40 CD 16 5N3A12AS41 NPT NIP 3X12 TOE 304S S SK40 all 17 5SP2ASFSC NPT PLUG 2 SQ CORED 304SS all 18 5SB2A0PSFO NPTHEXBUSH 2X3 4 304SS 150 all 19 5N0P04AS42 NPT NIP 3 4X4 TBE 30...

Page 133: ...e numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components 1 06 20297B GASKET DYE CBW STEAM FLANGE 2 W6 20298D WLMT 7639 STEAM SPARGER 3 15K095A HEXCAPSCR 3 8 16X1 BRASS 4 24G030N ROLLED WASH 379ID NYLTITE 37W 5 5SL1ESFA NPT ELB 90DEG 1 25 304SS 150 6 5N1ECLSS42 NPT NIP 1 25XCLS TBE 304SS S40 7 52ZK00S001 TUBEFITMAL...

Page 134: ...S A BMP000077 2017455B 1 3 1 2 1 3 1 4 1 5 7 6 a b h 8 9 24 25 26 27 28 24 25 26 27 28 24 25 26 27 28 24 25 26 27 28 13 14 15 16 Level Box Drain Options 76028 76039 G3 Tunnels Flow to Sewer Load Level Box Flow to Next Flow Not Valve at Load Level Box Flow to Flowsplitter Air Cylinder See BMP970001 A 128 ...

Page 135: ...o in U S A 18 19 21 20 22 23 24 26 27 28 29 30 17 1 24 25 26 27 28 30 31 32 A A 33 34 35 36 Level Box Drain Options 76028 76039 G3 Tunnels BMP000077 2017455B 2 3 Steam Water Y branch Unit to unit Counter flow Level Box Adjusting Plate Section A A Cover if no steam Level Box Lid See BMP000079 129 ...

Page 136: ...1A 4 all 15 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 all 16 53A501 TUBE INSERT 163 OD 63PT 4 40 all 17 W6 70027 FLOW BOX UNIT UNIT G3 all 18 W6 50055C 6 Y BRANCH 42 5 SIDEOUT 76028 76039 H 11 27A083 HOSECLAMP 5 1 8 7 CADSCR HS104 all 19 06 20348K GSKT FLNG MTG DYE LEVEL BOX all 20 06 20297B GASKET DYE CBW STEAM FLANGE all 21 06 20298A PLATE FLANGE NO STEAM all 22 15K095A HEXCAPSCR 3 8 16X1 BRASS all 23 ...

Page 137: ... Next Module 00A 00B Flow to Next Module or Sewer Flow to Load Offset Flow to Sewer 4D 3D 1 7 8 9 Typical All 8 Places 7 8 9 2A 1 5E 1 2F 3 6G Drain Stop Options See BMP100024 10 11 2B 2D 1 1 2F 1 2C 3C 4C BMP110073 2018224A 1 3 Level Box Flow Options 92048G4 PulseFlow Tunnels 76039G3 PulseFlow II EXD Tunnels 131 ...

Page 138: ...or Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 14 A A 15 16 17 Level Box Adjusting Plate Section A A See BMP000079 12 13 BMP110073 2018224A 2 3 Level Box Flow Options 92048G4 PulseFlow Tunnels 76039G3 PulseFlow II EXD Tunnels 132 ...

Page 139: ...T MOD WLMT OFFSET C 3C A66AC001 7639 FLONOT AIRCYL UNIT UNIT D 3D A65AC003 ASSY 9248 AIR CYL FLOW NOT VALVE C 4C 02 18660A DUMP VALVE AIR CYL GASKET D 4D 02 18931F GASKET DUMPVALVE 1 60 72WEHU E 5E W6 30126 8 FLO TO NEXT MOD OFFSET PIPE G 6G W6 70022 WELD DRAIN TO SEWER all 7 15G234B HEXNUT 1 2 13UNC2B BRASS all 8 15U310 LOKWASHER REGULAR 1 2 SS18 8 all 9 24G032N ROLLED WASH 500ID NYLTITE 50W all ...

Page 140: ...Page 1 2 PELLERIN MILNOR CORPORATION 5 7 8 1 2 3 6 7 BMP180013 2018224A Level Box Lid Latches 76028G3 76039G3 92048G4 Tunnels 4 10 6 places 12 13 11 14 Two Latches per Lid 134 ...

Page 141: ... LID W LATCH C 1 06 30110 9248 LEVEL BOX LID COVER W LATCH A 2 06 50105 7639 LEVELBOX LID GASKET B 2 06 50132 7639 PF2 LEVELBOX LID GASKET C 2 06 30104 9248 LEVEL BOX LID GASKET A 3 06 50117 7639 LVL BOX GASKET SUPPT B 3 06 50131 7639 PF2 LVL B0X GASKET SUPPORT C 3 06 30114 9248 LEVEL BOX GASKET SPPT all 4 06 50104 7639 SOAP CHUTE HINGE AB 5 06 50103 7639 BRACKET SOAP CHUTE HNGE C 5 06 50110 9248 ...

Page 142: ...97C BRACKET LEVCONT PER PRINT all 3 SA 02 011 FLOAT ASSY L 25 STD LEVEL all 4 60E013 TYGON TUBING 1 IDX1 25 OD all 5 27A090S HOSECLAMP 13 16 1 5 SS 64016B all 6 15P175 TRDCUT F HXHD 1 4 20UNC2AX1 2 all 7 06 70380 LEVEL TUBE MNT BRKT all 8 27A0625NUT CLAMPNUT 1 4 20 W SHORT SPRING all 9 02 15642S CLAMP 3 FLOAT CHAMBER DAS all 10 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 11 15U181 LOCKWASHER MEDIUM ...

Page 143: ...BB A64DV006 ASSY DRAIN STOP WEIR TO FLOWSP C G64DV007 INST DRAIN STOP F N TO SEWER CC A64DV007 ASSY DRAIN STOP F N TO SEWER COMPONENTS all 1 06 50092 7639 FLOWNOT VLV LEVBX GSKT AA 2 W6 70021A WLMT DRAIN WEIR TO SEWER BB 2 W6 70021 WLMT DRAIN WEIR TO SPLITTER CC 2 W6 70020 WLMT DRAIN STOP F N TO SEWER all 3 AVD48701 4 DUMP BONNET AIRCYL DBL ACT all 4 15G206B HEXNUT 3 8 16UNC2 BRASS all 5 15U260 LO...

Page 144: ...16 18X7 875LG SS all 9 X6 20708A DOUBLE ACTING VALVE BONNET all 10 02 14447 BONNET 4 S S DUMP VALVE all 11 02 14446 DISC 4 S S DUMP VALVE all 12 02 16021I DUMPVAL STEM 4 8 316SS all 13 02 18932B GASKET DUMPVAL 1 8 RED SILIC all 15 15G168 SQNUT 1 4 20UNC2 SS18 8 all 16 15G220 NUTLOK THINHX 3 8 24 SS NYL all 17 15K041S HEXCAPSCR 1 4 20UNC2AX1 SS18 8 all 18 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 19 ...

Page 145: ...LNOR CORPORATION 2 1 3 3 4 5 5 5 1 11 12 13 11 12 13 11 12 13 10 4 6 7 8 10 Places 7 8 9 10 Places 7 8 9 10 Places 11 12 13 5 5 2 5 BMP000072 2018013A Dump Valve Installation 76032 76028 76039 92048 Tunnels 76028 76039 92048 Tunnels 76032 Tunnels 139 ...

Page 146: ... 40055 DUMP VALVE BODY WLDT 4 1 2X8 B 2 W6 40055A DUMP VALVE WLMT SHORT G3CBW 3 ADAPT G1 B 3 06 40069J DUMPVAL ADAPT GASKET G3 A 4 W6 40076 STRAIGHT DUMP V ADAPT WLMT B 4 W6 40072 WLMT DUMP VALVE HOSE CONN ADAPT B 5 06 40069K 4 1 2 X 8 DUMP VALVE GASKET RED SILICONE all 6 15K096 HEXCAPSCR 3 8 16UNC2X1SS18 8 all 7 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 8 15G206 HEXNUT 3 8 16 UNC2 SS 18 8 all 9 15K...

Page 147: ...ration P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000073 2011494B Sheet 1 of 2 13 24 27 16 17 6 19 14 21 15 18 11 12 13 26 8 27 9 10 3 7 28 20 2 4 31 6 5 29 30 1 22 25 23 24 27 21 28 28 35 32 Dump Valve Bonnet 76028G3 76039G3 92048G4 Tunnel 141 ...

Page 148: ...4 SS NYL 11 02 16021K DUMPVAL STEM 9 G3 all 12 02 02068 AIRCYL STAINLESS DUMPVALVE 13 02 10585D TIE BOLT 5 16 18X7 875 PLTD all 14 02 02105B 2 38 ACYL BRASS PISCUP WASHR all 15 02 02194 PISTONCUP DUMPVALVE 2 3 8 all 16 02 02185 WASHER PISTON CUP COMP LIMIT all 17 02 02085 UP WASHER 2 OD PISTON CUP all 18 03 01313 STOP AIR CYL W 2 11 16STROKE 19 02 02101 CYLHEAD W TAPPED HOLE 20 02 18931F GASKET DU...

Page 149: ...3 0400 Litho in U S A BMP970067 2001444V Sheet 1 of 2 Dump Valve Bonnet Normally Closed 76028 76039 G2 G3 Tunnels 30 29 28 32 27 26 25 24 25 21 20 15 16 17 18 19 4 14 13 12 11 07 08 09 10 03 05 06 02 01 37 Dump Valve Body 22 23 38 SEE DETAIL A 33 34 35 36 31 01 31 36 01 DETAIL A 05 143 ...

Page 150: ...D NYLTITE 25W all 11 27B260156S SPCRSLD 26ID 375OD 156L 316SS all 12 06 40065 92371B DUMP VALVE CUP GASKET all 13 06 40066 94271B DUMP VALVE CUP all 14 06 40067 96372B CUP ALIGNMENT STRIP all 15 15K062 HEXCAPSCR 5 16 18X1 18 8SS all 16 15G186 HEXNUT 5 16 18UNC2 SS18 8 all 17 15U205 LOCKWASHER MEDIUM 5 16 18 8SS all 18 24G027N ROLLED WASH 312ID NYLTITE 31W all 19 60C108 ORING 1 2IDX3 16CS BUNA70 31...

Page 151: ... Figure 1 Steam Inlet with 1 25 No Air Sparger BMP180015 2018224A Steam Components with No Air Sparger 1 6 7 4 9 5 5 2 1 25 NPT 3 8 10 11 12 13 13 14 12 Typical 15 16 17 18 19 1 25 No Air Sparger 2 Manifold 20 21 Cover here if no steam 1 76028G3 76039G3 Tunnels 145 ...

Page 152: ... Steam Manifold Inlet and Steam Trap Page 2 4 26 28 27 29 23 24 25 23 24 25 22 22 32 34 Steam Manifold Inlet 2 1 2 Steam Trap Assembly under last module 23 24 25 22 BMP180015 2018224A Steam Components with No Air Sparger 76028G3 76039G3 Tunnels 146 ...

Page 153: ...TEAM all 8 52ZL00S001 TUBEFITFEMCN7 8 X 3 4 14 GTX B all 9 5SL0PFSC NPTELB 90DEGSTRT 3 4BLKSTL3000 all 10 98P450 INSUL STEAM 7 8 OD SPEEDWRAP all 11 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 12 24G030N ROLLED WASH 379ID NYLTITE 37W all 13 06 50095 FLANGE GASKET 8 TUBE 7639 PF2 all 14 W6 80095A 8 Y BRANCH SPARGER TUBE WLMT PF2 all 15 15K153 HXCAPSCR 1 2 13 X 1 1 4 SS all 16 24G032N ROLLED WASH 500I...

Page 154: ...nts belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 4 4 all 31 5SL0PMIA NPTELB 90DEG 3 4 BLKMAL 300 all 32 5SU0PMI NPT UNION 3 4 BLKMAL 300 all 33 5SB0P0KMFO NPTHEXBUSH 3 4X1 2 BLKMAL 150 all 34 51T60B00QJ 1 2 STMTRP LPA MILNOR 05 BMP180015 2018224A Steam Components with No Air Sparger 760...

Page 155: ...LNOR CORPORATION PELLERIN MILNOR CORPORATION 22 14 10 11 12 13 23 24 25 26 27 28 29 9 8 4 5 6 7 19 1 BMP180016 2019416A Peristaltic Chemical Inlets 76028G3 76039G3 92048G4 Tunnels 1 2 4 places 17 18 3 15 16 20 21 20 21 149 ...

Page 156: ...ORT MOLDED all 4 60E004TE 1 4 OD X 170 ID NYL BLK TUBING all 5 53A059A NUT 1 4 BR HOLYOKE AND 61A 4 all 6 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 COMPONENTS all 14 60E005F TUBING NYL BLK 1 2 ODX 375ID all 13 53A10SSKB 5T COMPNUT 11 16 20 AND 61A 8 all 15 53AEM9KKBC MAL90ELSW1 2 TXM PARK A8MES8MG all 16 5SB1A0KP4O NPTHEXBUSH 1X1 2 PVC SK40 all 17 51PB0GNA 3 8 PVDF THRD PLUG all 18 20C005EA LOCTITE TREAD...

Page 157: ...tc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Magmeter BMP110014 2011085B Sheet 1 of 1 ASSEMBLIES COMPONENTS all 1 30F580 8041 BLIND UNIT MAG SENSOR all 2 30F580A 8025 LOWFLOW WALL MNT TRANSMIT all 3 30F568 MAGMETER FITTING 316S...

Page 158: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP180014 2018224A Optional De Linting Tank 1 2 3 3 4 5 152 ...

Page 159: ...nents relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 ASSEMBLIES A G62 03900V SURGE TANK 250GAL WDGEWRE INST BASE TANK COMPONENTS all 1 27E935B96S PUMP VORTEX 2 X1 5 W 5 IMPELLER 5HP 7 8 SPACER all 2 96D087FBA 1 5 BALVAL ACT BRS N C BONOMI SPRING RET all 3 96D021 1 4 BALVLV BRZ BONOMI 172N 1 4 W T HANDLES all 4 30F580 8041 BLIND UNIT MAG SENSOR SHORT FINGE...

Page 160: ......

Page 161: ...3 Pneumatics 3 5 155 ...

Page 162: ...tc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Pneumatic Shuttle Valve BMP080032 2008462B Sheet 1 of 1 COMPONENTS all 1 96N0011H SHUTLVLV 1 4 4WAY MECHSPRING Pneumatic Shuttle Valve 76028 76039 G3 Tunnels 9248 G4 Tunnels 5 Port 4...

Page 163: ...Dimensional Drawings 4 157 ...

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