Milnor 60044 SG2 Service Manual Download Page 46

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Summary of Contents for 60044 SG2

Page 1: ...Number ECN MPP60SG0AE 2000466N Publishing System TPAS Access date 11 10 2000 Document ECN s Exact Service 60044 SG2 SG3 Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...cluding the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or s...

Page 3: ...9 Lubrication Chart BMP701226 74113A 40 Lubrication Chart BMP701226R 74113A 41 Fastener Torque Requirements MSSM0101CE 9906AV 61 Section 2 Shell and Door Assemblies 62 Door Seal Replacement on Rapid Load Models MSSMA413AE 8530BV 66 60 SG2 Door Assembly BMP800182 80323B 67 Parts List Door Assembly 60 SG2 BMP800182R 98301V 68 60 WE3 SG3 Door Assembly BMP800183 80323B 69 Parts List Door Assembly 60 S...

Page 4: ...A 134 Service Idler Shaft Bearings BMP720012R 81106A 135 Section 5 Frame Pivots and Suspensions 136 Hold Down Adjustments 60 72 Rapid Load Staph Guard Washer Extractors BMP701672 71051 137 Hold Down Adjustments 60 72 Rapid Load and Staph Guard BMP701672R 71051 138 Wash Cylinder Assembly Rapid Load Staph Guard BMP701304 70443C 139 Parts List Cylinder Assembly 60 72 SG2 BMP701304R 86051Z 140 Suspens...

Page 5: ...00031 96081V 181 Smith Ballvalve Adjustments BMP701522 89102B 182 8 10 Stainless Dump Valve BMP780095 2000133V 183 Burket Steam Valve BMP800020 96066V 185 Section 9 Pneumatic Piping and Assemblies 186 Air Cylinder Assemblies BMP830078 2000133V 189 3 Way Pilot Valves BMP900032 91182V 190 Asco 3 way Solenoid Valves BMP701359 97086V 192 ASCO N C Valve Assembly BMP701394 71463A 193 Parts List ASCO N C...

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Page 7: ...efore the changes the new manual covers only new machines Example Discard MAT MODELAE 8739CV when MATMODELAE 8739DV is received minor improvements Also discard MAT MODELAE 8739DV when MATMODELAE 8746AV is received major improvements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is received since the new manual no longer applies to machines originally shipped with the old manual Ë Documents and...

Page 8: ...oints brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXP...

Page 9: ... In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machi...

Page 10: ...equipment and facility require that personnel are familiar with all functional and safety aspects of the machine ensure safety devices installed on the machine are in place and properly maintained ensure all machine parts and assemblies are properly maintained Ë Laundry Facility Provide a supporting floor that is strong and rigid enough to support with a reasonable safety factor and without undue ...

Page 11: ...nel equipment and facility require that personnel are familiar with all functional and safety aspects of the machine ensure safety devices installed on the machine are in place and properly maintained ensure all machine parts and assemblies are properly maintained Ë Laundry Facility Provide a supporting floor that is strong and rigid enough to support with a reasonable safety factor and without un...

Page 12: ...uired to isolate hot surfaces Ê Additional Hazards During Tilting Machine Maintenance CRUSH SEVER HAZARD Tilting mechanisms can crush or sever parts of your body caught in them Install the safety stands before performing maintenance under a tilted ma chine NEVER test or operate manually or automatically any machine function with any portion of a person s body under the tilted machine even if the s...

Page 13: ...uired to isolate hot surfaces Ê Additional Hazards During Tilting Machine Maintenance CRUSH SEVER HAZARD Tilting mechanisms can crush or sever parts of your body caught in them Install the safety stands before performing maintenance under a tilted ma chine NEVER test or operate manually or automatically any machine function with any portion of a person s body under the tilted machine even if the s...

Page 14: ...nd used to support the machine during servicing Read all safety instructions before performing maintenance Tall safety stands Tall safety stands Short safety stands 48032 48036 52038 and 72044 dual pivot tilting washer extractor models All except J2N models 64040 64042 64046 72046 72058 and 72075 single pivot tilting washer extractor models J2N models Centrifugal extractor models Short safety stan...

Page 15: ...rong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation...

Page 16: ...ing speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installat...

Page 17: ...Do not lift the machine from one corner or one side edge Do not start this machine until the packing materials lifting brackets etc with this tag attached or behind this panel are removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part Maintain a 25 mm 1 m...

Page 18: ...Do not lift the machine from one corner or one side edge Do not start this machine until the packing materials lifting brackets etc with this tag attached or behind this panel are removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part Maintain a 25 mm 1 m...

Page 19: ... drain and extract the cylinder must rotate counterclockwise when viewed from here During drain and extract the cylinder must rotate clockwise when viewed from here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak Brake assembly under machine is fragile Forklift blades should only be placed under main structural beams 7 _ccQbi _V DQW 9...

Page 20: ... drain and extract the cylinder must rotate counterclockwise when viewed from here During drain and extract the cylinder must rotate clockwise when viewed from here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak Brake assembly under machine is fragile Forklift blades should only be placed under main structural beams 7 _ccQbi _V DQW 9...

Page 21: ...air pad gauge at 10 psi 70 kg cm2 64 and 72 ExN and JxN models only Set disc brake air gauge at 10 psi 70 kg cm2 64 and 72 ExN and JxN models only 7 _ccQbi _V DQW 9 ecdbQdY_ c Cec U TUT GQcXUb 5hdbQSd_bc C9E ED715 1F 15 ...

Page 22: ...16 ...

Page 23: ...Section 1 Service and Maintenance 17 ...

Page 24: ...rations ALWAYS understand beforehand all the consequences of manually operating hydraulic valves Never permit operation with malfunctioning tilt limit switches Ê Correct Grease Gun Procedures 1 Do not use a pneumatic grease gun Pump grease slowly taking 10 15 seconds to complete each stroke A grease gun can build up extremely high pressure which will force seals out of position and cause them to l...

Page 25: ...ations ALWAYS understand beforehand all the consequences of manually operating hydraulic valves Never permit operation with malfunctioning tilt limit switches Ê Correct Grease Gun Procedures 1 Do not use a pneumatic grease gun Pump grease slowly taking 10 15 seconds to complete each stroke A grease gun can build up extremely high pressure which will force seals out of position and cause them to le...

Page 26: ... v belts and tighten if necessary NOTE 3 All v belts are not alike Super or High Capacity v belts frequently have considerably higher capacities than Standard belts Sometimes one brand of v belt is more suitable than another brand of v belt although both v belts are interchangeable It is always best to purchase replacement belts from the original manufacturer of the equipment Purchasing exact repl...

Page 27: ...ess grease to escape thus avoiding over heating This escaping lubricant need not be replaced Every time these bearings are lubricated the surplus grease will come out of the spring loaded relief fittings after a few hours running time NOTE 6 Bearings can run hot enough to make it extremely uncomfortable for a person to hold his hand on the bearing housing for more than a few seconds This is normal...

Page 28: ...e stroke at one location 48 Open pocket main bearings and seals FIGURE 11 NOTES 4 5 and 6 Front and rear bearing grease fitting 0 31 ounces 8 85 grams five strokes at two locations Seal grease fitting See Semi Annual Maintenance Items in this section 52 and 72 Open pocket main bearings and seals FIGURE 11 NOTES 4 5 and 6 Front bearing grease fitting 1 87 ounces 53 1 grams thirty strokes at one loc...

Page 29: ...vided Cylinder and Staph Guard only Î F IGURE 16 MSSM0201CE Î 4 2 Staph Guard ldler Shaft Grease Fitting Î F IGURE 17 MSSM0201CE Î 6 0 and 72 Staph Guard Idler Shaft and Disc Brake Grease Fittings 60 shown Î F IGURE 18 MSSM0201CE Î T ypical Jackshaft Grease Fittings 52 machine shown LUBRICATION AND PREVENTIVE MAINTENANCE FOR HYDRO CUSHION MACHINES MSSM0201CE 9840AV 6 of 11 23 ...

Page 30: ...ns Disc brake 60 and 72 Staph Guard only Grease fittings FIGURE 17 0 12 ounces 3 54 grams two strokes at one location Jackshaft if equipped Grease fittings FIGURE 18 NOTES 5 and 6 0 12 ounces 3 54 grams two strokes at two locations Water pressure regulator if equipped Gauge FIGURE 19 28 psi 0 14 kg cm 2 Foundation Anchor bolts and grout Check condition Tilt wheels 42 48 and 72 Tilt Models Grease f...

Page 31: ... F IGURE 23 MSSM0201CE Î B rake Shoes all machines Î F IGURE 24 MSSM0201CE Î D isk Brake Staph Guard only Î F IGURE 25 MSSM0201CE Î H ydraulic Tilt Pressure Gauge On rear of 42 48 and 72 tilt models Î F IGURE 26 MSSM0201CE Î D oor Seal Pressure Regulator LUBRICATION AND PREVENTIVE MAINTENANCE FOR HYDRO CUSHION MACHINES MSSM0201CE 9840AV 8 of 11 25 ...

Page 32: ...9 Bar Door seal pressure regulator FIGURE 26 Check settings with machine in bare manual and clockwise wash rotation See instructions for operating individual outputs in the reference manual 42 and 48 Open pocket 48 50 PSI 3 37 3 51Kg cm 2 60 and 72 Rapid load 25 28 PSI 1 76 1 97 Kg cm 2 60 and 72 Staph Guard 18 20 PSI 1 27 1 41 Kg cm 2 Gear reducer Air vent FIGURE 27 Check vent for air leaks Air l...

Page 33: ...I 21 0 35 Kg cm 2 Tilt position pressure regulator and gauge Check pressure in a wash step 30 PSI 2 11Kg cm 2 Hydraulic system tilting machines only NOTE 9 Oil filter Change filter Push down control valves 72 Rapid load and Staph Guard FIGURE 31 and NOTE 11 Observe operation and adjust if required Recirculation 48 dye models only FIGURE 32 Replace hose Î F IGURE 30 MSSM0201CE Î P ush Back and Forw...

Page 34: ...a heavy soil environment NOTE 10 52 and 72 machine are not equipped with a tilt pressure regulator or gauge NOTE 11 Adjust push down control valves so that machine moves down evenly and all push down sockets meet simultaneously If the back of the machine comes down first close the valve slowly If the front comes down first open the valve Î F IGURE 33 MSSM0201CE Î T ypical Gear Reducer Fill and Dra...

Page 35: ...shions Motors Commutator cam Balancing mechanism Disc brake if so equipped Hydraulic tilt mechanism Door latches Other grease points Open Pocket Machines 30015 20 22 C S and M 30 3022F8J 220 220 36021Q4x 36026Q4x 36021BWP Wells 1540 36021Q6x 36026Q6x 42024Q4x 42026Q6x EPLF 2 220 EPLF 2 36030Fxx 1030 DOT 3 42032Fxx 42026QHP 48032BHP BTL BTN 48036QHP QTL QTN 220 220 1030 Door EPLF 2 52038WP1 WTL WTN...

Page 36: ...WT fP SXbR TRc QTU aT bTaeXRX V a X PRR aSP RT fXcW UPRc ah bTaeXRT _a RTSdaTb 41 75B 5 dQ W U Q T 3becX 8QjQbT 2 cPRc fXcW eX V R _ T cb a P h Xb PcTS Qh VdPaSb R eTab P S _P T b RP T cP V T P S RadbW h da X Qb CWTbT R _ T cb eT Pdc PcXRP h 3 c bTaeXRT PRWX T d Tbb dP XUXTS P S PdcW aXiTS RZ 55 P S cPV dc _ fTa Pc cWT fP SXbR TRc QTU aT bTaeXRX V a X PRR aSP RT fXcW UPRc ah bTaeXRT _a RTSdaTb 3 U...

Page 37: ...onditions Multiply 5 service condition multiplier value by 9500 hours recommended lubrication interval 4750 hours calculated lubrication interval Table 4 shows that the amount of grease to be added is 0 32 ounces 9 1 grams Table 1 Determining the Service Condition Severity of Service Maximum Ambient Temperature Atmospheric Contamination Type of Bearing Standard 104o F 40o C Clean little corrosion ...

Page 38: ...gs must be lubricated more frequently Divide the listed lubrication interval by two Table 4 Lubrication Amounts per Frame NEMA IEC Frame Size Bearing Description These are the Large bearings Shaft End in each frame size Note 4 Largest bearing in size category OD D mm Width B mm Grease gun strokes Note 5 Volume of grease to be added ounces grams Up to 215 132 6307 80 21 2 5 0 16 4 7 254 to 286 160 ...

Page 39: ...16 strokes are required the number of strokes should be increased Before starting lubrication make sure your grease gun is working and that you get a full charge of grease with every stroke Do not over lubricate motors Over lubrication of a motor can seriously damage it by forcing grease into motor windings Over lubrication of the extract motor can force grease into the centrifugal switch causing ...

Page 40: ...34 ...

Page 41: ...Box Mtg Angle 7 SA9 23 Steam Valve 8 2 18797 Pipe Bracket 9 2 18802 Steam Hose 10 SA28 124 Dump Valve 11 2 18107 Dump Valve Gasket 12 60E306 Hose 3 1 2 X 34 13 2 18767 Boot 14 2 18781 Extrusion 15 2 18754 Belt Guard End 16 W2 18753 Belt Guard Weldment 17 2 18814 Belt Guard Strut C S 18 SAE3 55 C S Control Assembly 19 SA28 44 Door Assembly Unloading 20 2 18742 Frame Extension 21 2 18743 Frame Exten...

Page 42: ...mbly 42 2 18187 Door Spring 43 15G234 Nut 44 15U280 Washer 45 15N185 1 4 20NC X 3 4 S S Screw 46 15G164 1 4 20NC Flexloc Nut S S 47 15U188 1 4 S S Flatwasher 48 15G165 1 4 20NC Nut S C P 49 2 18316 Door Weldment Loading End 2 18319 Door Weldment Unloading End 50 54A715 Lower Bearing 2 18144B Lower Bearing Holder 51 54A710 Upper Bearing 2 18144C Upper Bearing Holder 53 60C102 O Ring 9 32 O D X 5 32...

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Page 47: ...ata Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of th...

Page 48: ...mer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply s...

Page 49: ...tite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 15 ...

Page 50: ... 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 1...

Page 51: ...27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9 ...

Page 52: ...41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 05...

Page 53: ...5 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 68...

Page 54: ...1 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31 ...

Page 55: ... 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53 ...

Page 56: ... 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55 1...

Page 57: ...69 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166 ...

Page 58: ...668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305 0...

Page 59: ...483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 379 ...

Page 60: ...8 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9 ...

Page 61: ...TM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1 ...

Page 62: ...2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 9...

Page 63: ...STM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978 ...

Page 64: ...4 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 5...

Page 65: ...6 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 12...

Page 66: ...60 ...

Page 67: ...Section 2 Shell and Door Assemblies 61 ...

Page 68: ...als do not contact each other or the shell front in other areas install rubber shims part number 02 175267 between seal and filler strip as required to bring the seal further out from the door Use adhesive part number 20C015A to attach shims to filler strip 8 If seals do not contact each other at locations A and B see FIGURE 1 then at these points glue tapered patches part number 02 175134 as requ...

Page 69: ... seals do not contact each other or the shell front in other areas install rubber shims part number 02 175267 between seal and filler strip as required to bring the seal further out from the door Use adhesive part number 20C015A to attach shims to filler strip 8 If seals do not contact each other at locations A and B see FIGURE 1 then at these points glue tapered patches part number 02 175134 as r...

Page 70: ...t sealing surface and be scissored when the door is reopened Ë Check Seal Air Pressure Air pressure on these inflatable door seals should be set and maintained at 25 to 28 PSI Too high air pressure will cause blowouts and too low air pressure will cause not enough contact between seal and shell front thus movement and rapid wear Kit K28 0011 which contains a fixed at 25 to 28 PSI regulator plus a ...

Page 71: ...t sealing surface and be scissored when the door is reopened Ë Check Seal Air Pressure Air pressure on these inflatable door seals should be set and maintained at 25 to 28 PSI Too high air pressure will cause blowouts and too low air pressure will cause not enough contact between seal and shell front thus movement and rapid wear Kit K28 0011 which contains a fixed at 25 to 28 PSI regulator plus a ...

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Page 73: ...15 53A060A NUT BRASS 5 16 COMP 61A 5 all 16 53A509 TUBEINSERT 187 OD all 17 51P034 SCREWSOCSET 5 8 11X5 8 PLASTIC all 18 02 175231 84426A PLATE SHELL DOOR GASKET A 19 W2 18847 93072D SHELDOR WELD 60SG2 CLEANSID CLEAN DOOR B 19 W2 18846 93072D SHELDOR WELD 60SG2 SOILSIDE SOIL DOOR A 20 SA 28 162 82317 LINER ASSY SHELDOOR 60SGD CS CLEAN DOOR B 20 SA 28 161 82317 LINER ASSY SHELDOOR 60SGD SS SOIL DOO...

Page 74: ...60 WE3 SG3 DOOR ASSEMBLY PELLERIN MILNOR CORPORATION BMP800183 80323B LITHO IN U S A 68 ...

Page 75: ... 16X 25 B69A 5B all 14 53A060 SLEEVE 5 16 COMP IMP 60 F all 15 53A060A NUT BRASS 5 16 COMP 61A 5 all 17 51P034 SCREWSOCSET 5 8 11X5 8 PLASTIC all 18 02 175231 84426A PLATE SHELL DOOR GASKET A 19 W2 18316 93072C SHELDOR WELD 60SG3 SOILSIDE B 19 W2 18319 93072C SHELDOR WELD 60SG3 CLEANSID C 19 W2 18143 93072D SHELLDOOR WELDMT 60WE3 ONLY AC 20 SA 28 159 823171 LINER ASSY SHELLDOOR WEH SGH B 20 SA 28 ...

Page 76: ... 2 3 etc assigned to components relate the parts list to the illustration DOOR 2 Door not Shown CLEAN SIDE VIEW No Scale Door 1 Door 3 Door 2 SECTION A A SECTION B B 4 2 1 5 1 2 3 4 6 8 10 9 SOIL SIDE VIEW C C 7 D D Parts List Cylinder Door Installation A ACA19SG3A 80496D CYL ASSY 6044SG3 WELD SHAFT 1 15G206 HEXNUT 3 8 16 UNC2 SS 18 8 2 15A010 67346A CARRSCR 3 8 16 UNC2X1 SPECIAL 3 X2 15201 89207A...

Page 77: ...A 70063 0400 Litho in U S A BMP970081 97402V Sheet 1 of 2 Cylinder Door Assembly 6036 6044 Three Pocket Staph Guard Hydrocushion BMP970081 97402V 1 of 2 6 14 8 19 8 14 6 B B C C A A SECTION A A 3 15 16 4 2 5 11 1 6 14 8 C C A A B B 12 18 10 9 13 20 8 7 SECTION C C SECTION B B 71 ...

Page 78: ...GE 60W CYLDOOR L 18 3 8 007 02 18405 78227A DOORLOCK BOLT 6 60WEH 12 SG 008A W2 18604 93063C CYLDOOR WLMT UP LOAD 60WE3 008B W2 18605 82157C CYLDR WLMTLOLOAD 60WE3 6HLAT SA 28 073 77422C CYLDOOR ASSY UP LOAD 60WE3 00B SA 28 074 82157C CYLDOOR ASSY LO LOAD 60WE3 00C SA 28 075 77422C CYLDOOR ASSY UP CLEAN 60SG3 00D SA 28 076 82157C CYLDOOR ASSY LO CLEAN 60SG3 008C W2 18606 93031C CYLDOOR WLMT UP CLE...

Page 79: ...signed to components relate the parts list to the illustration Parts List Interlock Plunger Assembly BMP700630 94087V Sheet 1 of 1 ASSEMBLIES A SA 15 028 70239D DOOR LATCH ASSY DIVCYLS COMPONENTS all 1 02 15105 RETAINER LATCHSPRING all 2 02 15297 91103B PLUNGER DOORLOCK DIVCYL all 3 02 15298 CYLINDER DOORLATCH INTERLOCK all 4 02 15836 68201A DOOR LATCH SPRING 302SS all 5 15H090 01Z SPRNG PIN 1 4X1...

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Page 81: ...Section 3 Drive Assemblies 75 ...

Page 82: ... ous use Strict adherence to the lubrication schedule proper belt tensioning and the normal good practice of inspect ing your machine regularly for possible problems is the best way of prolonging service life Eventually however drive train components may require replacement If this becomes necessary the follow ing preparations and precautions will help to minimize down time 1 Inspect belts regular...

Page 83: ...tinu ous use Strict adherence to the lubrication schedule proper belt tensioning and the normal good practice of inspect ing your machine regularly for possible problems is the best way of prolonging service life Eventually however drive train components may require replacement If this becomes necessary the follow ing preparations and precautions will help to minimize down time 1 Inspect belts reg...

Page 84: ...observe V belt matching limits 4 Inspect belt grooves in sheaves and replace sheave for any of the following reasons a Worn groove side walls Walls should be straight not curved inward when viewed in cross section b Chipped or broken side walls c Shiny groove bottoms indicating that belt is bottoming out Ë To Replace Pulleys and Belt s 1 Clean the tapered bore of the sheave mating surface of the b...

Page 85: ...observe V belt matching limits 4 Inspect belt grooves in sheaves and replace sheave for any of the following reasons a Worn groove side walls Walls should be straight not curved inward when viewed in cross section b Chipped or broken side walls c Shiny groove bottoms indicating that belt is bottoming out Ë To Replace Pulleys and Belt s 1 Clean the tapered bore of the sheave mating surface of the b...

Page 86: ... the gear reducer and jackshaft and allowing the machine to run in extract without overspeeding the reducer wash motor or drain motor Air controlled by a solenoid valve is admitted to the clutch through a hole in the center of the gear reducer shaft The air is prevented from entering the reducer housing itself by a mechanical end face seal located inside the air inlet on the gear reducer The reduc...

Page 87: ... the gear reducer and jackshaft and allowing the machine to run in extract without overspeeding the reducer wash motor or drain motor Air controlled by a solenoid valve is admitted to the clutch through a hole in the center of the gear reducer shaft The air is prevented from entering the reducer housing itself by a mechanical end face seal located inside the air inlet on the gear reducer The reduc...

Page 88: ...et and using C clamps to secure the mounting bracket to the angle brackets adjust the position of the gear reducer to achieve rough alignment in accordance with the CLUTCH ALIGNMENT REQUIREMENTS drawing If the existing bolt holes are now misaligned either enlarge the existing holes or drill new holes as required and reinstall the four bolts Mark any new bolt holes as be ing the correct ones Do not...

Page 89: ...et and using C clamps to secure the mounting bracket to the angle brackets adjust the position of the gear reducer to achieve rough alignment in accordance with the CLUTCH ALIGNMENT REQUIREMENTS drawing If the existing bolt holes are now misaligned either enlarge the existing holes or drill new holes as required and reinstall the four bolts Mark any new bolt holes as be ing the correct ones Do not...

Page 90: ...s is the only air line to the air cylinder on open pocket machines and the air line closest to the air cylinder stem on divided cylinder machines 2 Temporarily connect a direct air line to the air cylinder where the internal line was removed and apply air to release the brake 3 On divided cylinder machines make sure the doors are closed to release the second brake Ê Centrifugal Switch Ë Concept of...

Page 91: ...s is the only air line to the air cylinder on open pocket machines and the air line closest to the air cylinder stem on divided cylinder machines 2 Temporarily connect a direct air line to the air cylinder where the internal line was removed and apply air to release the brake 3 On divided cylinder machines make sure the doors are closed to release the second brake Ê Centrifugal Switch Ë Concept of...

Page 92: ...86 ...

Page 93: ...LICFIT 1 8 90 ALEMITE 1613 B all 3 20H012 SHELL ALVANIA EP 2 71125 E 35LBPL all 4 5SCC0CBE NPT COUP 1 8 BRASS 125 103A A all 5 5N0C04AG42 NPT NIPPLE 1 8X4 TBE GALSTL SK40 all 6 5SL0CBEC NPT ELBOW 90DEG STRT 1 8 BRASS 125 all 7 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 PLATE all 8 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 9 15K221 HEXCAPSCR 5 8 11 UNC2X2GR5 ZINC all 10 15U315 LOKWASHER MEDIUM 5 8 ZINCPL...

Page 94: ...st cont Jackshaft Bearing Assembly BMP820109R 89253A Sheet 2 of 2 all 25 X2 19381 94182D BEARHOUSE LG BRG REAR TIMKEN all 26 X2 19381B 94182D BRGHSE SM BRG FRONT W WASHER all 27 02 19384 82296C COVER BRG HOUSE FT REAR all 28 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 29 15K030 HEXCAPSCR 1 4 20UNC2X1 2 GR5 ZINC all 30 X2 19378 88506C BRGHSG SUP TIMKENS MACHINED 88 ...

Page 95: ...3 Check for hydraulic leaks and repair as re quired 4 Check disc surface Replace if warped or worn beyond specifications FIGURES 2 and 3 5 Check the brake pads for wear as specified on the preventive maintenance schedule Replace brake pads worn to less than 125 inch 3 17 FIGURE 2 Always replace both brake pads at the same time Ê Replacing Brake Pads CRUSH AND ENTANGLE HAZARD Machine power is ON an...

Page 96: ...ary 3 Check for hydraulic leaks and repair as re quired 4 Check disc surface Replace if warped or worn beyond specifications FIGURES 2 and 3 5 Check the brake pads for wear as specified on the preventive maintenance schedule Replace brake pads worn to less than 125 inch 3 17 FIGURE 2 Always replace both brake pads at the same time Ê Replacing Brake Pads CRUSH AND ENTANGLE HAZARD Machine power is O...

Page 97: ... 6 35 of top and replace reservoir cap Test operation and check for leaks Discard fluid in the bottle or jar as it contains air and must not be reused Ê Setting Stroke If either the brake cylinder or the air cylinder is removed the brake stroke must be properly set Insufficient or excessive stroke causes poor braking and or damage to the brake cylinder Set brake stroke as follows 1 After energizin...

Page 98: ... 6 35 of top and replace reservoir cap Test operation and check for leaks Discard fluid in the bottle or jar as it contains air and must not be reused Ê Setting Stroke If either the brake cylinder or the air cylinder is removed the brake stroke must be properly set Insufficient or excessive stroke causes poor braking and or damage to the brake cylinder Set brake stroke as follows 1 After energizin...

Page 99: ... S A BMP970005 98082V 1 of 3 BMP970005 98082V Sheet 1 of 3 Disc Brake Assembly 60044 72044 Staph Guard 10 12 13A 13 14 14A 14B 18 23 24 Note Disc Brake Splash Guard 34 Master Cylinder Splash Cover 41 and Connectors 35 36 37 42 not shown for clarity 39 40 27 12A 15 17 16 16 38 43 44 45 SEE BMP830078 93 ...

Page 100: ...r Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP970005 98082V 2 of 3 BMP970005 98082V Sheet 2 of 3 Disc Brake Assembly 60044 72044 Staph Guard 7 2 7A 7B 8 9 1 19 20 26 21 25 28 29 not shown 30 31 32 33 ITEM 1 REDESIGNED AS OF 021898 SEE BMP980024 ATTACHED FOR UPDATED ASSEMBLY 94 ...

Page 101: ...38N HXLOCKNUT NYL 5 8 11UNC STL ZNC all 10 54KC7961H2 01Z BRAKEHOSE WN2511 1 8X32 OAL all 12 54KMC1125U 01Z MASTER CYL TILTON 74 1125U all 13 AAC65001 93481B AIRCYL BRAKE ASSY 6446E6N SEE BMP830078 all 13 W3 65238 95051 WLMT MASTER BRAKE CYL BRKT all 14 15K050 HXCAPSCR 5 16 18UNC2AX1 2 GR5 2N CD all 14 15U200 FLATWASHER USS STD 5 16 ZNC PLT all 14 15U210 LOKWASHER MEDIUM 5 16 ZINCPL all 15 52LY0CR...

Page 102: ... list to the illustration Parts List Disc Brake Split Bearing BMP970064 97427V Sheet 1 of 1 A ABR28002A 97362N ASSY DISK BRAKE SPLIT BEARING 1 X2 19577 97362D SPLIT BUSHING DISK BRAKE BRNG 2 X2 19578 97362D FRONT FLANGE DISK BRAKE BRNG 3 X2 19579 97362C REAR FLANGE DISK BRAKE BRNG 4 02 10426B 97362C WASH SEAL RETAIN LOCK SPLIT 5 15K142 02ZHXCAPSCR 3 8 16 X 6 GR8ZC 6 15G205 HXNUT 3 8 16UNC2B ZINC G...

Page 103: ...Ensure spacers are loose Rotate bushing so seams are approximately 90 degrees to the flanges openings See Figure 7 5 Assemble seals Items 7 Use hard rubber or plastic Mallet Only See Figure 5 6 Assemble seal retainers Item 4 so they overlap seams Ensure bolts Items 5 6 are loose See Figure 6 7 Tighten spacers Item 11 untill they no longer rotate Constantly check assembly rotation around the shaft ...

Page 104: ...nor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP980024 98066V 2 of 3 BMP980024 98066V Sheet 2 of 3 Disc Brake Split Bearing Assembly 60SG and 72SG 5 6 8 9 FIGURE 5 FIGURE 6 7 7 FIGURE 7 FIGURE 8 4 4 Opposite side of item 3 98 ...

Page 105: ...cription Comments Used In Parts List cont Document Name Parts List Disc Brake Split Bearing Assembly BMP980024 98066V Sheet 3 of 3 BMP980024 98066V 3 of 3 A ABR28002A 97362N ASSY DISK BRAKE SPLIT BEARING 1 X2 19577 97362D SPLIT BUSHING DISK BRAKE BRNG 2 X2 19578 97362D FRONT FLANGE DISK BRAKE BRNG 3 X2 19579 97362C REAR FLANGE DISK BRAKE BRNG 4 02 10426B 97362C WASH SEAL RETAIN LOCK SPLIT 5 15K142...

Page 106: ...100 ...

Page 107: ...3V4 07 SH TYPE QD all 22 560407R4SH VPUL 4G3V4 07 SH TYPE QD NEEDS QD TYPE SH BUSHING NEEDS QD TYPE SH BUSHING R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Item Part Number Description Comments Used In Parts List cont Drive Base Assembly BMP850032R 97101V Sheet 2 of 2 all 22 560407R4SH VPUL 4G3V4 07 SH TYPE QD all 23 560685R2SE VPUL 2G3V...

Page 108: ... REDUCER 3210 375EC2 AUTOSPOT 6044 00F 54S025A 02Z REDUCER T3210 600 EC2 AUTOSPOT 6442 6446 7244 001 24S020 REPLACED BY KIT K10 0002 00B 00F 002 02 15111 90401AGASKET AIRSEALHOUSING COVER 00B 00F 003 15Q077 SOKSETSCR 1 4 20X1 4 ZINC ALLENONLY 00B 00F 004 02 10380 61506AZ SHAFT COLLAR FOR AIR SEAL 005A 02 15108 COVER REDUCER AIRSEAL 00A 00C 005B 02 15108A DIECAST AIRINLET CLUTCH GEAR RED 00D 00F EN...

Page 109: ...ration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701411 2000133V Sheet 1 of 2 Autospot Drive Assembly 31 32 8 7 1 19 5 2 4 9 10 12 13 31 11 14 15 16 17 18 29 30 3 31 32 24 21 23 20 25 103 ...

Page 110: ...2X5 8 SAE10 5 15Q068 SOKSETSCR CUP10 24X1 4ZINCALLE 7 54G010B43P 71245N ROLLCHAIN CONNLINK 3 8 AUTO A 8 02 15865 96101D BASE AUTOSPOT MOTOR BND PRT B 8 02 175036 96101C BASE AUTOSPTMTR60 72WE BND PT 9 15K105 HXCAPSCR 3 8 16UNC2A1 25 Gr5 P 10 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL 11 02 175027 96101BTAPSTRIP AUTOSPOT MOTORMOUNT 12 15K211 HEXCAPSCR 5 8 11UNC2AX1 Gr5 ZIN 13 15U315 LOCKWASHER MEDIUM 5 8 ...

Page 111: ...0400 Litho in U S A BMP710047 96216V Sheet 1 of 2 Air Operated Autospot Assembly 60SG2 and 60SG3 BMP710047 96216V 1 of 2 17 18 19 12 10 17 18 19 12 10 1 20 2 3 4 5 3 7 8 9 14 SOIL SIDE Soil Side Sensing Unit CLEAN SIDE Clean Side Sensing Unit SEE DETAIL A A FOR DRIVE MOUNT DETAIL A A 105 ...

Page 112: ...0SG2 B G28 17000 81523 AIROP AUTOSPOT ASSY 60SG3 60SG3 COMPONENTS all 1 02 19203 77093A VPUL SGH WITH AUTOSPOT all 2 02 10456 65025A BUSHING SENSDEV PIVOTPIN all 3 15K043 HXCAPSCR 1 4 20UNC2AX1 5 GR5 STL ZN all 4 15U185 FLATWASHER USS STD 1 4 ZNC PLT all 5 X3 01264 70256B DRIVEPULLEY AUTOSPOT GEARBLT all 7 15G165 HXNUT 1 4 20UNC2BSAE ZC GR2 all 8 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 9 02 19204 ...

Page 113: ...107 ...

Page 114: ...108 ...

Page 115: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701195 2000242V Sheet 1 of 2 Centrifugal Switch Assembly 109 ...

Page 116: ... NM SER ZINC all 4 03 IF2X3 85046B INSUL AUTOSPOT CENTRIFUGL SW all 5 60E005E TUBING VINYL 3 8IDX 025 W HT105C all 6 12P015C CABLECLAMP 5 16 1 2 all 7 15G070 HXMACHSCRNUT 6 32UNC2B ZINC GR2 all 8 15N045 RDMACHSCR 6 32UNC2AX3 8 ZINC GR2 all 9 15U100 LOKWASHER MEDIUM 6 ZINCPL all 10 15P010 12Z PHILPAN TRDCUTSCRTYP10 24X1 2SS all 11 SAE03 012B 83407 SLIPRING CENT SW ASSY LORES all 12 15U342 FLTWASH 2...

Page 117: ...111 ...

Page 118: ...e instruction sheet provided with the tension testing device should not be used Use only the instructions provided herein NOTE 3 The reference ref code shown in the tables are for factory use only Ê Belt Tension Measurements Ë Unbanded Belts 1 Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys Place the tension tester in the center of the belt and press...

Page 119: ... The instruction sheet provided with the tension testing device should not be used Use only the instructions provided herein NOTE 3 The reference ref code shown in the tables are for factory use only Ê Belt Tension Measurements Ë Unbanded Belts 1 Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys Place the tension tester in the center of the belt and pr...

Page 120: ...3 13 0 16 0 RN 60C 23 32 16 9 20 8 RP3 13 0 16 0 RN 45 64 Ï Ï 48032BHE BTG BTH 48036QHE QTG QT Belt Deflect inches Initial Tension lbs ref Initial Tension lbs ref Belt Deflect in Initial Tension lbs ref Initial Tension lbs ref WASH 2 SPEED WASH 1 4 5 7 7 6 JP3 4 4 5 9 JN 17 64 5 7 7 6 JP3 4 4 5 9 JN DRAIN 3 64 6 6 9 2 KP3 5 1 7 1 KN 33 64 6 6 9 2 KP3 5 1 7 1 KN E 1 9 32 6 6 9 2 KP3 5 1 7 1 KN 17 6...

Page 121: ...3 13 0 16 0 RN 60C 23 32 16 9 20 8 RP3 13 0 16 0 RN 45 64 Ï Ï 48032BHE BTG BTH 48036QHE QTG QT Belt Deflect inches Initial Tension lbs ref Initial Tension lbs ref Belt Deflect in Initial Tension lbs ref Initial Tension lbs ref WASH 2 SPEED WASH 1 4 5 7 7 6 JP3 4 4 5 9 JN 17 64 5 7 7 6 JP3 4 4 5 9 JN DRAIN 3 64 6 6 9 2 KP3 5 1 7 1 KN 33 64 6 6 9 2 KP3 5 1 7 1 KN E 1 9 32 6 6 9 2 KP3 5 1 7 1 KN 17 6...

Page 122: ...116 ...

Page 123: ...Section 4 Bearing Assemblies 117 ...

Page 124: ...housing These tools are available for rental or purchase from the Milnor factory and are pictured elsewhere in this section Contact the factory two weeks in advance of repairs when ordering these tools This maintenance is performed in the following order 1 Remove old bearing s When removing both bearings remove the front soil side bearing first 2 Remove bearing housings seal sleeves and seals 3 If...

Page 125: ...the housing These tools are available for rental or purchase from the Milnor factory and are pictured elsewhere in this section Contact the factory two weeks in advance of repairs when ordering these tools This maintenance is performed in the following order 1 Remove old bearing s When removing both bearings remove the front soil side bearing first 2 Remove bearing housings seal sleeves and seals ...

Page 126: ...n the threaded rods such that the pulling fixture plate is pressed against the shaft end With an impact wrench tighten down on the center bolt until the housing slides out or 2b If no impact wrench is available simply continue to tighten down on each of the four hexnuts behind the pulling fixture plate alternately and progressively until the housing slides out It may be necessary to place a spacer...

Page 127: ...n the threaded rods such that the pulling fixture plate is pressed against the shaft end With an impact wrench tighten down on the center bolt until the housing slides out or 2b If no impact wrench is available simply continue to tighten down on each of the four hexnuts behind the pulling fixture plate alternately and progressively until the housing slides out It may be necessary to place a spacer...

Page 128: ... shown in FIGURE 7 The seal sleeve setting fixture prevents the seal sleeve from being pushed out of the housing as the housing is in serted into the shell Note that the seal sleeve setting fixture and the bearing setting fixture are very similar but the seal sleeve setting fixture has a longer hub 7 With a clean lint free cloth apply a coating of light machine oil to the outside of the housing to...

Page 129: ... shown in FIGURE 7 The seal sleeve setting fixture prevents the seal sleeve from being pushed out of the housing as the housing is in serted into the shell Note that the seal sleeve setting fixture and the bearing setting fixture are very similar but the seal sleeve setting fixture has a longer hub 7 With a clean lint free cloth apply a coating of light machine oil to the outside of the housing to...

Page 130: ...l clearance of the bearing 3 Compare the measured clearance with the Unmounted Clearance in the table below If the measured clearance is not within the range shown do not use the bearing Contact your bearing supplier for an ex change NOTE 1 The clearances listed in the chart are industry standards and therefore apply to all brands of bearings supplied by Milnor If other sources of bearings are use...

Page 131: ...l clearance of the bearing 3 Compare the measured clearance with the Unmounted Clearance in the table below If the measured clearance is not within the range shown do not use the bearing Contact your bearing supplier for an ex change NOTE 1 The clearances listed in the chart are industry standards and therefore apply to all brands of bearings supplied by Milnor If other sources of bearings are use...

Page 132: ...t is admittedly rather difficult to get a feeler gauge back past the first row of rollers to measure the second but it must be done 3 If one row of rollers is tight but the other has measurable clearance tap lightly on the end of the shaft nearest the tight row of rollers to cause the shaft to shift axially and equalize the roller loading Adjust the bearing tightness to achieve the internal cleara...

Page 133: ...t is admittedly rather difficult to get a feeler gauge back past the first row of rollers to measure the second but it must be done 3 If one row of rollers is tight but the other has measurable clearance tap lightly on the end of the shaft nearest the tight row of rollers to cause the shaft to shift axially and equalize the roller loading Adjust the bearing tightness to achieve the internal cleara...

Page 134: ...128 ...

Page 135: ... SEAL 60SG CS W AUTOSP 60036 44SG2 3 all 6 X3 06370 87387C HOLDER REAR SEAL 72044WE2 3 DA3 all 6 X2 175053 75631C HOLDER SEAL 60SG SS W AUTOSP 72044SG2 3 all 7 X3 06006 95103B SLEEVE SEAL 2 60WEHU 60036 44WE2 3 DA3 SG2 3 all 7 X3 06165 95103B SLEEVE SHAFT SEAL 2 72WEDU 72044WE2 3 DA3 SG2 3 all 8 02 18219 86176B LOCKWASH MAIN BEARHOUSE ZINC all 9 02 18928 91046C DRIPSHIELD 60 WE ZINC ALL EXCEPT SG ...

Page 136: ...39B BODY BRMAL90 5 16X1 8COMP B69A 5A all 41 53A508 5 16 SLEEVE DELRIN all 42 53A509 TUBEINSERT 187 OD all 43 53A019B BODY BRMALCON 5 16X1 8COMP 68B 52 all 44 5N0E01KBE2 NPT NIPPLE 1 4X1 5 TBE BRASS 125 all 45 51P008B PLUG PIPE SQ 1 4 BLKW LVENTSOLIDSTL all 46 X2 175053 75631C HOLDER SEAL 60SG SS W AUTOSP 60036 44SG2 3 ONLY all 46 X2 175052 75873C HOLDER SEAL 60SG CS W AUTOSP 72044SG2 3 ONLY all 4...

Page 137: ... 97203V 1 of 2 BMP970016 97203V Sheet 1 of 2 4 Idlershaft Bearing Installation 6036SG2 6036SG3 6044SG2 6044SG3 For Break Assembly See BMP970005 1 2 3 2 19 4 31 30 29 28 5 6 17 12 16 7 8 22 5 4 6 10 23 9 35 29 30 31 31 30 29 34 33 32 7 8 12 13 11 1 11 12 18 24 5 6 4 25 26 27 14 13 15 TYPICAL SOIL SIDE CLEAN SIDE 131 ...

Page 138: ...9 15P010 12Z PHILPAN TRDCUTSCRTYP10 24X1 2SS all 10 15U314 FLATWASHER USS STD 5 8 ZNC PLT all 11 15U450 FLATWASH 1345X3 25X1 11 16 ZINCPLTD all 12 15G268 HXFINJAMNUT 1 1 2 12UNF2B ZINC GR2 all 13 15K235A 03Z HXCPSC 3 4 10X2 5 GR 8 all 14 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 15 15U320 FLATWASHER USS STD 3 4 UNPLT all 16 56S22220T 04Z SPHEROLBRG NTN 22220BL1D1C3 all 17 56AHS20 SNW20 BRG ADAPTER 3 5...

Page 139: ...cknut on the bearing adapter backing the nut about 1 8 from the bearing DO NOT take the locknut off of the adapter Slip a piece of pipe approx 15 long over the shaft Place one end of the pipe against the locknut and adapter Strike the other end of the pipe with a 5 lb hammer gently at first then harder until the adapter snaps loose Hitting a block placed over the end of the pipe helps to inflict a...

Page 140: ...r near the end of the shaft next pass the bearing over the shaft and onto the tapered adapters Hand tighten the locknut on the adapter and adjust the location of the end of the idlershaft assembly drawing 9B 3 C With both bearings on the shaft and in the housing measure the distance from the center of the main shaft to the center of the idlershaft on both ends of the machine If the center distance...

Page 141: ...Section 5 Frame Pivots and Suspensions 135 ...

Page 142: ...136 ...

Page 143: ...lace the ring weldment firmly on top of the plug welded onto the base pad and measure the clearance between the mounting bracket and the ring weldment Item 5 Stack the necessary number of shims to remove all of the measured clearance Place extra shims on top of the mounting bracket so that they may be used for later adjustments if necessary Check the adjustment by turning the master switch located...

Page 144: ...138 ...

Page 145: ...ylinder Assembly 60 72 SG2 BMP701304R 86051Z Sheet 1 of 1 ASSEMBLIES X ACA18SG2A 87401Y CYL ASSY 6036SG2 WELD SHAFT Y ACA19SG2A 87401 CYL ASSY 6044SG2 WELD SHAFT Z ACA36SG2A 87401D CYL ASSY 7244SG2 WELD SHAFT COMPONENTS all 1 SA 28 112 93386D CYLDOR LORT 60WE2 MIN REIF SOILSIDE 6036SG2 6044SG2 all 1 SA 36 004 93397 CYLDOR UPLT 72WE2 MAX REIF SOILSIDE 7244SG2 all 2 SA 28 111 83206D CYLDOR UPLT 60WE...

Page 146: ...er pads some rigidly fixed to the shell and some rigidly fixed to the frame which come in con tact when the shell is pushed down The actual configuration of these components varies from model to model Ê How Shell Adjustments are Made Regardless of machine model repositioning of the shell is always accomplished by adjusting the nuts at the top of the upper Hydro cushion shafts To move the shell up ...

Page 147: ...rubber pads some rigidly fixed to the shell and some rigidly fixed to the frame which come in con tact when the shell is pushed down The actual configuration of these components varies from model to model Ê How Shell Adjustments are Made Regardless of machine model repositioning of the shell is always accomplished by adjusting the nuts at the top of the upper Hydro cushion shafts To move the shell...

Page 148: ... and rubber rest pads mounted atop the base pads see figures below which make contact when the shell pushes down The rubber rest pads sit in metal pans and are raised or lowered by adding metal shims to or removing the shims from inside the pans Extra shims and adhesive for securing the shims were supplied with your machine There is no specific push down travel dimension for these machines however...

Page 149: ... and rubber rest pads mounted atop the base pads see figures below which make contact when the shell pushes down The rubber rest pads sit in metal pans and are raised or lowered by adding metal shims to or removing the shims from inside the pans Extra shims and adhesive for securing the shims were supplied with your machine There is no specific push down travel dimension for these machines however...

Page 150: ...he free movement of the shell and 2 that all four stops are in solid contact when the shell is pushed down To accomplish this proceed as follows 1 With the Master switch set to off and the shell hanging free remove the bolts securing the ring weldments to the mounting brackets Set each ring weldment on top of its respective plug removing any shims which may have been used and placing them next to ...

Page 151: ...he free movement of the shell and 2 that all four stops are in solid contact when the shell is pushed down To accomplish this proceed as follows 1 With the Master switch set to off and the shell hanging free remove the bolts securing the ring weldments to the mounting brackets Set each ring weldment on top of its respective plug removing any shims which may have been used and placing them next to ...

Page 152: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701408 2000133V Sheet 1 of 2 Suspension Cylinder Assemblies 42031 42044 52038 60044 72044 146 ...

Page 153: ... K 1 02 18244A BOLY HYDCYL 28 7 8LG KEYWAY FGH 1 03 06201 BOLT HYDCYL 41 7 8LG KEYWAY BC 5 X2 15356 PISTON HYDROCYL 6 6 NOTCH DFGHK 5 X2 18228 PISTON HYDROCYL 6 3 NOTCH FG G 7 03 06139A SPRING INNER HYDRO CYL PLUS SPRING G ONLY FG 8 03 06138 SPRING OUT HYDROCYL 667LB IN ORANGE G 8 03 06138A SPRING OUT HYDRO CYL ORANGE H 8 03 06337 SPRING OUTER GOLD 14 5 LONG GOLD K 8 03 09016 MAIN SPRING 1035LB IN...

Page 154: ... BLACK FOR UNIT C BLACK all 8 02 19039 MAIN SPRING GREEN FOR UNIT D GREEN all 8 03 09014 MAIN SPRING GRAY FOR UNIT E LT GRAY all 008FF 03 06138 72144B SPRING OUT HYDROCYL 667LB IN FREE LENGTH 23 FOR UNITS FG ORANGE all 008GG 03 06138A 88536B SPRING OUT HYDRO CYL FREE LNG 9 25 FOR UNIT G ORANGE all 8 03 06337 71220B SPRING OUTER GOLD 14 5 LONG FOR UNIT H GOLD all 9 02 18619 66036B BUSHING RETAINER ...

Page 155: ... NP2 WP2 WP3 42044 CP2 NP2 WP2 WP3 D7P 42031 SP2 SP3 42044 SP2 SP3 52038 WTL WTN WP1 60044 WP2 WP3 SP2 SP3 72044 WP2 WP3 DA1 72044 SP2 SP3 B C B B B B B C B C D K H G C C D K H G C C D K F G C C D K F G Note A letter is stamped on the end of the upper bolt to designate the cylinder assembly CYLINDER 1 CYLINDER 4 CYLINDER 3 CYLINDER 2 FRONT OR SOILED SIDE SEE BMP701408 FOR REPAIR PARTS HYDROCUSHION...

Page 156: ...150 ...

Page 157: ...umbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Push Down Assembly Push Down Assembly BMP701671R 70526 Sheet 1 of 1 ASSEMBLIES 1 27A090 Hose Clamp 9 16 1 1 2 2 60E085 Air Hose 1 2 Single Braid 3 15K095 Hex Cap Screw 3 8 16UNC2 X 1 4 15U240 Flatwasher 3 8 U S Std 5 15U255 Lockwasher 3 8 Medium 6 60B120 Airmount Firestone 3582 01 7081 7 27A005 Muffler 1 4...

Page 158: ...152 ...

Page 159: ...Section 6 Control and Sensing Assemblies 153 ...

Page 160: ...ic weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this being a...

Page 161: ...entric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this bei...

Page 162: ...156 ...

Page 163: ...ustration Parts List Vibration Switch Assy BMP700613R 83211A Sheet 1 of 1 ASSEMBLIES A SAE03 151 80142B ASSY VIBRATION SWT LG CONTR CONTAINS 001 002 005 009 COMPONENTS all 1 02 02038 85482A PLATE INSULATING SMALL9NOV51 all 2 15P008 02Z TRDCUT PANHD 6 32X1 NIKSTL WAX all 5 02 15119 BRACKET VIBRATION SWITCH all 6 09R020 04Z SWITCH NC VIBR WZ 2RW84429 P52 all 7 03 01059 91046A VIBSWITCH CLAMP CADSTL ...

Page 164: ...h case that prevents any further arm movement to the right The sensitivity of the unit increases as the weight is raised on the arm and decreases as the weight is lowered It is not recommended that the adjustment of this switch be changed from the factory setting It is however true that many installation conditions will dictate readjustment Essentially this device senses the movement of the machin...

Page 165: ...159 ...

Page 166: ...gned to components relate the parts list to the illustration Parts List Cleanside Control Cleanside Control BMP701177R 000000 Sheet 1 of 1 1 9N125B Nameplate A B 8OOT 2 12H3 Pushbutton Enclosure A B 7HZ 7 3 9N125D Nameplate A B 8OOT 4 9N125C Nameplate A B 8OOT 5 9H16 Buzzer 230V 69 cyc R B M 24459 1 6 9E30 Lamp 24 28V G E 304 7 9N125 Pushbutton A B AK2A For 42 Machines or 9N126 Pushbutton A B AK2B...

Page 167: ...161 ...

Page 168: ...9Z FUSEHOLDER YELLOW LD BUSS HKP 011 09N069 PRESSW CCA MR741 731 668 3 4 LEVEL 012 09N082A 01Z PRESSW NASON SP2X4262 CLOSE 62 013 09M075AK 02Z 1 OPENSTARTER LONGOL 240V 014 09M075K 02Z 1 OPENSTARTER STDOL 240V 015 09M080 01Z RESET BUTTON AB F11219 BLK 016 09C055 04Z RELAY 24V PR1955 2 SPDT 017 09R016 01Z MICSW NC ROL WZ 2RW8422 P42 018 09R020 01Z MICSW NC VIBR WZ 2RW447 P52 019 09U026AAA 07Z XFMR ...

Page 169: ...N045 TOGSW DPDT NO OFF CH 7564K6 UNIPAK 065 09D022 FUSE AGC 1 1 2 GLASS TUBE BUSS BULK 066 03 01133 70276B HINGE CONTROL BOX 073 09C060 08Z RELAY 240V PR2522 2 DPDT 075 02 15142 66569Z BRACKET PRESSURE SW CADSTL 077 09N071 PRESSWITCH CCA 731 234 10 LEVEL 079 X3 01350 DOOR CONTROL BOX OFFSET UPPER 080 X3 01349 DOOR CONTROL BOX OFFSET LOWER 081 09H016 BUZZER 230V60 ESSEX 24459 1 6 LEADS 082 09U190 0...

Page 170: ...164 ...

Page 171: ...Section 7 Chemical Supply Devices 165 ...

Page 172: ...p much It might reduce the dribble a little but not enough to prevent damage The real solution is to install the pumps below the dis charge end of the delivery tubes so excess chemical won t dribble out of the tube long after the pumps stop 2 If the machine is also equipped with a flushing supply injector a Always wire the new system so the appropri ate flushing valve also operates whenever chemic...

Page 173: ...a chemical even a diluted chemical dries on a surface as when a chemical dribbles out of the delivery tube after the last wash cycle is finished As the chemical dries the water content evaporates leaving a deposit of a very concentrated chemical which is then free to attack the host surface throughout the night or over the weekend or until the machine is returned to service The only realistic solu...

Page 174: ...erin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP970077 99491V 1 of 2 BMP970077 99491V Sheet 1 of 2 Supply Injector Rear Out 5238WP1 6036SP 6036SG M6 16 20 15 1 14 18 17 8 11 4 9 16 15 7 5 2 14 12 7 6 15 12 168 ...

Page 175: ...ENCLOSURE all 2 02 18778 85166C REAR SUP INJ VAL ENCLOSURE all 3 02 18777B 85166D UPPER SUPPLY INS COV 5238MIC all 4 W2 18948 81257Y SUP CHUTE 5FLUS 5238WE1 WTF all 5 02 18776 85013C ENCLOSURE SUP INJ VALVE 60SG all 6 24G018N ROLLED WASH 194ID NYLTITE 10W all 7 27A018 PIPE STRAP 3 4 1 HOLE M I all 8 SA 28 086 70256C COVER ASSY SUPPINJ all 9 A28 18600B 90346 PIPING VALVE SUP INJ ASSY all 10 15U160 ...

Page 176: ...170 ...

Page 177: ...Section 8 Water and Steam Piping and Assemblies 171 ...

Page 178: ...172 ...

Page 179: ... Elbow 2 X 90 4 51L251 Close Nipple 2 5 51V100 Tee 2 6 51L269D Nipple 2 X 9 7 51L259 Nipple 2 X 4 1 2 8 96M032 Syphon Breaker 2 NPT 9 51L282 Nipple 2 X 16 10 51L284 Nipple 2 X 22 11 15G165 Hex Cap Screw 1 4 20NC X 1 12 15K041 Hex Nut 1 4 20NC 13 15U180 Lockwasher 1 4 14 15U243 Flatwasher 13 32 I D X 7 8 O D 15 2 15893 Spacer 5 16 16 15U280 Crank 17 54H040 Flatwasher 1 2 18 2 2557 Std Cotter Pin 1 ...

Page 180: ...g Hardware for Watts Ball Valves New Pivot BMP920005 96067V 1 of 3 1 RIGHT HAND ASSEMBLY IS SHOWN LEFT HAND ASSEMBLY IS OPPOSITE 2 FOR 90 DEGREE VALVE SET VALVE IS ROTATED 90 DEGREES 3 ASSEMBLE SO THAT THE LINKAGE IS FREE TO MOVE IN THE SPACER THIS MEANS THAT THERE SHOULD BE DAYLIGHT BETWEEN THE CRANK AND EACH ADJACENT WASHER WITHOUT EXCESSIVE CLEARANCE NOTES 174 ...

Page 181: ... 92177S 2 00WAT BVAL ACT BR NO ST LH DK 96D088SCSL 92177S 2 00WAT BVAL ACT SS NC ST LH DL 96D088SOSL 92177S 2 00WAT BVAL ACT SS NO ST LH COMPONENTS AA AD 1 SA 10 056F 92000Z AIRCYL 2 38ODX2 70STX20 5 CD BA BD CA CC AE AF 1 SA 10 056G 92000Z AIRCYL 2 38ODX2 70STX20 5 SS BE BJ CD CF DA DD 1 SA 10 057C 95222D AIRCYL 3 0ODX3 89ST171 176CD DH DJ DE DG 1 SA 10 057D 95222 AIRCYL 3 0ODX3 89ST171 176SS DK ...

Page 182: ...01661A 92271B BRKT RHT AIR CYL SUPT S S BJ CE DA DB 19 03 01625A 92271B 3 AIR CYL SPT BRK R SIDE RT DD DG DC DH DL 19 03 01625B 92271 3 AIR CYL SPT BRK R SIDE LT BE BG BJ 20 03 01662A 92271B BRKT LFT AIR CYL SUPT S S CE CF DA DB 20 03 01625C 92271B 3 AIR CYL SPT BRK L SIDE RT DD DG DC DH 20 03 01625D 92271 RIGHT 3 AIR CYL SUPT BRKT DJ DL all 21 15K190S HXCAPSCR 1 2 13UNC2AX2 5 FLTHRD SS all 22 27B...

Page 183: ... cross section which shows your ball valve example 1 1 2 bronze air operated See the parts list for the item number which represents your ball valve 1 1 2 bronze air operated would be item 10 on the parts list For valves that offer repair kits the internal parts are labled and marked as to which kit they are found in BK part of Ball Kit SK part of Stem Kit SSK part of Seat Seal Kit For the part nu...

Page 184: ... 07Z BALVAL 1 SS WATTS S8000 Z107 1 STAINLESS AIR OPERATED all 007BK 96V085BK BALL KIT WATTS 1 BALL RK Z107 all 007SK 96V085SK 02Z STEM KIT 1 WATTS 1 ST RK Z107 all 007SSK 96V085SSK 02Z REPKIT 1 BALVAL 1SSK 02 KK Z107 all 8 96D086WEXS 08Z BAVAL 1 1 4BRZ WATS B6400SSZ107 1 1 4 BRONZE AIR OPERATED all 008BK 96V086BK BALL KIT WATTS 1 25 BALL RK Z107 all 008SK 96V086A7SK 02Z STEMKIT 1 25 1 5 ST RK Z10...

Page 185: ...e stem 3 Unscrew seat cylinder from body and remove entire assembly 4 While disassembled open gate valve to flush out collected sediment 1 Remove bottom plug and gasket 2 Loosen disc holder with screwdriver or socket wrench 3 Inspect disc and clean or replace 4 Seat can be removed if necessary with an allen wrench or socket wrench 5 Unscrew and remove adjusting screw check nut and spring cage scre...

Page 186: ...e the parts list to the illustration Parts List Pressure Regulators BMP900031 96081V Sheet 2 of 2 ASSEMBLIES X 96J030FF 01Z 1 2 PRESS REG SET 28 FEM X FEM NO REPAIR KIT Y 96J030D 01Z 1 2 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW Z 96J031D 01Z 3 4 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW COMPONENTS all 1 96V158B REPAIRKIT 14510 1 2 PRESSREG EB86 KIT DISCONT VLV1 2 EB72 all 2 96V158C REPAIRKIT ...

Page 187: ...181 ...

Page 188: ...ING 5 16ID 1 16CS BUNA70 011 all 11 02 02185 WASHER PISTON CUP COMP LIMIT all 12 02 02105 PISTON CUP WASHER STNLS STL all 13 03 06429 SPRING 2 11ODX6 5FL 64 all 14 60C132 ORING 2 IDX3 16CS BUNA70 329 all 15 24G020N ROLLED WASH 252ID NYLTITE 25W all 16 X2 02743 BONNET 2 DUMP VALVE all 17 02 18931F GASKET DUMPVALVE 1 60 72WEHU all 18 02 16021I DUMPVAL STEM 4 8 316SS all 19 15G168 SQNUT 1 4 20UNC2 SS...

Page 189: ...e illustration Parts List Burket Steam Valve BMP800020 96066V Sheet 1 of 1 ASSEMBLIES W 96D0009ER1 02Z REPAIRKIT 3 4 STEAM VALVE KIT FOR 001A X 96D0011ER1 02Z REPAIR KIT 1 25 STEAM VALVE KIT FOR 001B Y 96D0011ER2 ACTUATOR HOUSING FOR BURKET 251 KIT FOR 001B Z 96D0011ER3 REPAIR KIT MULLER 1 25 VALVE 554 KIT FOR 001B COMPONENTS all 1 96D0009E 03Z 3 4 NPT N C STEAMVAL ANGLE BODY 3 4 all 1 96D0011E 08...

Page 190: ...184 ...

Page 191: ...Section 9 Pneumatic Piping and Assemblies 185 ...

Page 192: ...P830078 2000133V Sheet 1 of 3 Air Cylinder Assemblies AIR CYLINDER MOUNTING HARDWARE DETAIL A C DETAIL D DETAIL E DETAIL F L DETAIL M N DETAIL P S EXPLOSION HAZARD Air cylinder can burst apart with great force Circled items are under high spring tension Follow maintenance instructions MSSM0130AE carefully 186 ...

Page 193: ...88L A D 3 02 18660 CYLHEAD BRASS 2WAY AIRCYL F Q 3 02 02546 CYLHEAD SLIDESTEM R 3 06 20702E 91227B FLOW NOT ACTUATOR CYL HEAD S 4 02 02101 71334A CYLHEAD W TAPPED HOLE ALL 5 02 02105 91522A PISTON CUP WASHER STNLS STL S 5 02 02105B 92253B 2 38 ACYL BRASS PISCUP WASHR ALL 6 02 02194 93217B PISTONCUP DUMPVALVE 2 3 8 ALL 7 02 02085 75161A UP WASHER 2 OD PISTONCUP ALL 8 02 02185 79237A WASHER PISTON C...

Page 194: ...GHT ZINC CAD RIGHT ALL 33 02 02547 LT BRACKET AIRCYL CAD LEFT ALL 34 02 02556 SUPPORT AIRCYL CADSTL ALL 35 27B2750L0T 01Z SPC RROLL 562ID 937L 048T ZNK ALL 36 15K206 HEXCAPSCR M5 8X40MM 18 8SS ALL 37 15G235F HXFNJAMNUT 9 16 12UNC2B ZINC GR2 ALL 38 15U280 01Z FL WASHER USS STD 1 2 ZNC PL D ALL 39 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 ALL 40 17A020 ADJ CLEVIS MACHINED 1 2 13 ZINC PLT ALL 41 17A065 0...

Page 195: ...he Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Way Pilot Valves BMP900032 91182V Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 96R301A37 05Z 1 8 AIRPILOT 3W NC 120V50 60 all 1 96R301A24 06Z 1 8 AIRPILOT 3W NC 24V50 60 all 3 96R302A37 06Z 1 8 AIRPILOT 3W NO 120V50 60 all 3 ...

Page 196: ...required READ ALL SAFETY STATEMENTS ABOVE BEFORE PROCEEDING ANY FURTHER Remove retaining clip NOTE When metal retaining clip disengages it springs upwards Slip yoke containing coil and sleeves off solenoid base sub assembly Replace coil Reassemble in reverse order Remove retaining clip Slip entire solenoid enclosure off the solenoid base sub assembly Remove solenoid base sub assembly core assembly...

Page 197: ... 96TBC3BA24 04Z 1 4 N C 3WAY 24V50 60C VALVE COMPLETE VALVE ASSEMBLY J 96R300AAM 78183L NC VALVEBODY HARDWARE VALVE BODY HARDWARE 00A 00B 00C Q 96V304A PARTKIT 8320 1 8 ASCO K260767 VALVE REPAIR KIT ALL SEE PARTS WITH FRONT R 96V236B PARTKIT 8320 1 4 ASCO K302142P 00G COMPONENTS J 1 96V300 1 8 VALVEBODY ASCO UX8320B13 all 1 96R300AB 73111F 1 8 BODY 3WAY 06D NORM OPEN 00K A 2 96T1002A24 SOLENOID 24...

Page 198: ...192 ...

Page 199: ...193 ...

Page 200: ...194 ...

Page 201: ... MACH 12PORTS all 8 5N0E11ABE2 NPT NIPPLE 1 4X11 TBE BRASS 125 all 9 51E507 HOSESTEM BRASS 1 4 MPTX1 2 HOSE I D all 10 51V015 03Z TEE PIPE 1 4 FGDBRASS101 T7 444 52DRA DYA ONLY all 10 5SX0EBF NPT CROSS 1 4 BRASS 150 2205P 4 52WE1 60 72 WE2 WE3 all 11 5N0E05KB42 NPT NIPPLE 1 4X5 5 TBE BRASS STD all 12 51T020 STRAINER T 1 4 ANCHOR 101ST 4 all 13 60E004TE 04Z 1 4 OD X 170 ID NYLON TUBING all 14 53A00...

Page 202: ...TEE 1 4X1 4X3 8 BRASS 125 all 28 5SL0EBEC NPT ELBOW 90DEG STRT 1 4 BRASS 125 all 29 27A090 HOSECLAMP 11 16 1 5 CADSCR HS 16 all 30 60E085 07Z H0SE WATER 1 2 DAY 7192 50250 all 31 5SB0G0EDEO NPTHEXBUSH 3 8X1 4 GALCI 125 all 31 5SL0EBEA NPT ELBOW 90DEG 1 4 BRASS 125 USED ON 52 DRA ONLY all 32 12K070 1 2 CONDUIT LOCKNUT PECO 201J all 33 96TCC3AA71 04Z 3 8 N C 3WAY 240V50 60C VALVE all 34 27A005 MUFFL...

Page 203: ...197 ...

Page 204: ...ALVE MTG HWD 24V EB AVA030124A 78182S TWO 1 8AIRVAL MTG HWD 1 NO EC AVA030137 82183S TWO 1 8 AIRVALVE MTG HWD120V ED AVA030137A 78182S TWO 1 8AIRVAL MTG HWD 1 NO EE AVA030171 78173S TWO 1 8 AIRVALVE MTG HWD240V EF AVA030171A 78182S TWO 1 8AIRVAL MTG HWD 1 NO COMPONENTS all 1 03 01524 79177B CHANNEL PLUG HOLDER all 2 03 01509 77362A PLUG MANIFOLD PORTS all 3 60C105 ORING 1 4 ID 1 16CS BN 70 DURO 01...

Page 205: ...are BMP780087R 83457A Sheet 2 of 2 all 15 96V350 1 4 VALVEBODY ASCO UFTX8320A89 all 16 03 01523 85096C BRKT LOCK AIR VALVE all 17 53A005B BODY MALECONN 1 4X1 8COMP B68A 4A all 18 53A059 SLEEVE 1 4 COMP IMP 60F BRASS all 19 53A059A NUT 1 4 COMP HOLYOKE ANDERSON 61A 4 EB EC EF 20 96R300ABM 78183 NO VALVEBODY HARDWARE all 21 03 01508 77362A FITTING SCREW 7 16 HEX 199 ...

Page 206: ...200 ...

Page 207: ...lbow 2 X 90 4 51L251 Close Nipple 2 5 51V100 Tee 2 6 51L269D Nipple 2 X 9 7 51L259 Nipple 2 X 4 1 2 8 96M032 Syphon Breaker 2 NPT 9 51L282 Nipple 2 X 16 10 51L284 Nipple 2 X 22 11 15G165 Hex Cap Screw 1 4 20NC X 1 12 15K041 Hex Nut 1 4 20NC 13 15U180 Lockwasher 1 4 14 15U243 Flatwasher 13 32 I D X 7 8 O D 15 2 15893 Spacer 5 16 16 15U280 Crank 17 54H040 Flatwasher 1 2 18 2 2557 Std Cotter Pin 1 8 ...

Page 208: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701406 98296V Sheet 1 of 2 Quick Exhaust Valves BMP701406 98296V 1 of 2 202 ...

Page 209: ...xhaust Valves BMP701406 98296V Sheet 2 of 2 ASSEMBLIES A MESSAGE B2 REPAIR KITS ONLY DELTROL B 96M051 USE KZK5B00100 WABCO C 96M054 QWIKEXHAUSTVLV 3 4 URETHANE PARKER D MESSAGE B1 PARTS NO LONGER SOLD ASCO E MESSAGE B2 REPAIR KITS ONLY GOYEN F 96M055 QUICK EXHAUST VALVE 1 4 DELTROL COMPONENTS all 1 96M053A KIT QWIKRELVLV EV20A 10091 18 DELTROL VALVE ONLY all 3 96M051B DIAPHRAM QWIKREL WAB PS112 12...

Page 210: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920006 2000133V Sheet 1 of 2 Air Cylinders for 2 Watts Ball Valves 204 ...

Page 211: ...VALVE A B 12 03 01617C 92133B SPRING FL11 5SR23 5 MD2 368 C 12 02 15881 96471 SPRING BRAKE2 1OD11FL15 5 D 12 02 15881A 85504Z SPRING 02 15881 HEAVY PAINT A B 13 03 01616C 92133B SPRING FL11 35SR20 5MD1 811 C 13 02 15880 96471B SPRING BRAKE1 5OD10 3FL17 D 13 02 15880A 85504Z SPRING 02 15880 HEAVY PAINT all 14 60C106 ORING 5 16ID 1 16CS BN 70 DURO 011 A B 15 03 01620A 92133B 3 AIR CYL SPRING RETAINE...

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Summary of Contents for 60044 SG2

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Milnor 60044 SG2, Service Manual, Page: 46 / 211

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Summary of Contents for 60044 SG2

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