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Milnor 30015C4E, Service Manual

The Milnor 30015C4E service manual is essential for optimal product maintenance and repair. Obtain this comprehensive manual for free download at manualshive.com. Ensure hassle-free servicing with clear instructions and detailed diagrams, providing a seamless user experience for your Milnor 30015C4E.

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R

Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

P.

O.

Box

400,

Kenner

,L

A

70063-0400

Litho

in

U.S.A.

Item

Part

Number

Description

Comments

Used

In

Find

the

correct

assembly

first,

then

find

the

needed

components.

The

item

letters

(A,

B

,

C

,

etc.)

assigned

to

assemblies

are

referred

to

in

the

"Used

In"

column

to

identify

which

components

belong

to

an

assembly

.T

he

item

numbers

(1,

2,

3,

etc.)

assigned

to

components

relate

the

parts

list

to

the

illustration.

Parts

List—Level

Switches

BMP020060/2002446V

(Sheet

1

of

1)

.

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------

------------------

A

GPS30001

PRESS

SWITCH/CHAMBER

INST

ALL

B

A33

12000J

PRES

TUBE

"T"

ASSY

MXJ

-------------------------------------------------------------------COMPONENTS--------------------------------------------------

----------------

all

1

09N086A

PRESS

SWITCH

EA

TO

N

#738-761

all

2

60E005P

PVC

TUBING

1/2"ID

X

5/8"OD

all

3

02

03332C

AIRCHAMBER=PRESSWITH-CWU

all

4

51AB1EN1A

INSER

T

R

EDUCER

PVC

1+1/4"X

1"

all

5

27A052

HOSECLAMP

1.5"DIA.SPRING#R24HC

all

6

27A044A

HOSECLAMP

.687"ID

ROT

OR#HC1

1STR

Le

ve

l

Switc

hes

30015

&

30022C4E

1

2

3

4

6

5

90

Summary of Contents for 30015C4E

Page 1: ...al Number ECN MAP30C4EAE 2006296A Publishing System TPAS Access date 7 21 2006 Document ECN s Latest Available Service 30015 30022 C4E PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...ublishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or section See th...

Page 3: ...mblies 52 Replacing Main Bearings and Seals on 30015 30020 30022Cxx Kxx Sxx and Mxx Models MSSM0708BE 9846AV 59 Cylinder Shell Bearing and Console BMP020001 2002446V 61 Main Bearing Assembly 30015C4A C4T C4E M4x K5x S5x BMP910032 2002446V 63 Main Bearing Assembly 30020 30022 BMP910033 2002446V 65 Section 4 Shell and Door Assemblies 66 Shellfront Assembly Conduit Interlock BMP920024 2004055V 68 Doo...

Page 4: ...Table of Contents cont Page Description Document ECN 91 Drain Sump Installation BMP920014 2004055V 92 Drain Valve Installation BMP020057 2004055V 94 3 Electric Drain Valve BMP920017 2006214B ...

Page 5: ...ber date code is located on the inside front cover upper right corner just above the manual name Whenever the manual is reprinted with new information part of this number changes If the date code after the changes the new version applies to all machines covered by the old version but is improved thus the old version can be discarded If the manual number before the changes the new manual covers onl...

Page 6: ...2 ...

Page 7: ...oints brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXP...

Page 8: ...4 ...

Page 9: ... In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machi...

Page 10: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020067 2002512V Sheet 1 of 2 Guards Covers 30015 30022C4E 1 2 3 6 7 8 9 6 PLACES 6 ...

Page 11: ...f 2 ASSEMBLIES A GGC30001 GUARDS COVERS INSTALL B ASC30001 3022C4E FRONT REAR CONSOLE ASY COMPONENTS all 1 02 03497B GUARD REAR BELT FULL all 2 W2 03699A CONSOLE TOP WELDMENT all 3 02 03344 TRIM REAR CONSOLE TOP 7FT PC all 4 03 C4X7 COVER SYSTEM 7 LIQUID SUPPLY all 5 03 C1824V DUST COVER 30 V6J BELT all 6 15K120 HXCAPSCR 3 8 16UNC2AX2 GR5 ZIN all 7 17N070P RETAIN NUT 3 8 16 S10100 27 all 8 15P200 ...

Page 12: ...rong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation...

Page 13: ...ting speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installa...

Page 14: ...ent size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge Do not start this machine until the packing materials lifting brackets etc with this tag attached or behind this panel are removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Thi...

Page 15: ...ent size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge Do not start this machine until the packing materials lifting brackets etc with this tag attached or behind this panel are removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Thi...

Page 16: ...ere Make hot water connection here Make third reuse water connection here Make flushing water connection here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak Water hammer will rupture the water inlet valves on this machine Eliminate water hammer on waterlines to this machine Follow all applicable codes when installing water hammer arr...

Page 17: ...ere Make hot water connection here Make third reuse water connection here Make flushing water connection here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak Water hammer will rupture the water inlet valves on this machine Eliminate water hammer on waterlines to this machine Follow all applicable codes when installing water hammer arr...

Page 18: ...ve water temperture will damage valves Do not exceed 160 degrees Fahrenheit 71 degrees Celsius Excessive air pressure will damage valves Do not exceed 80 psi 5 5 bar 160 F 71 C Fo C o 10 75 psi 0 7 5 1 bar 14 ...

Page 19: ...ut some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injecting ...

Page 20: ... damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals ...

Page 21: ...phon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 17...

Page 22: ...lowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full ...

Page 23: ...tem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minimum...

Page 24: ...20 ...

Page 25: ...Section 1 Service and Maintenance 21 ...

Page 26: ...personnel to perform these procedures 2 36021C4E Main Bearing Maintenance 36021C4E main bearing housings are oil filled and require periodic draining and refilling see below See the appropriate MAIN BEARING ASSEMBLY see Table of Contents during this procedure 1 Remove the drain plug on the bottom of the main bearing housing and allow the bearing housing to drain completely Figure 1 Inspect the lea...

Page 27: ...a or equivalent See Motor Grease Points Drive Inverter Inverter Verify fan operation Vacuum out inverter vents Monthly See Inverter Maintenance Points Hoses Clamps and Connections Inlet drain and chemical hoses and connections Check for leaks cracks and bulges Monthly Bolts Foundation Check bolt tightness and wear Monthly See dimensional drawings Rear bearing reinforcement plate and throughout mac...

Page 28: ...C4E and 36026V5J Oil Drain and Water Leak off Figure 2 30022C4x 30022T5x 36021C4E and 36026V5J Oil Fill Vent Hoses use either hose for filling Figure 3 Drive Train Pulleys and Belts 30022V6J shown Figure 4 30022C4x 30022T5x 30022V6J 36021C4E and 36026V5J Rear Bearing Reinforcement Plate 30022VxJ shown 24 ...

Page 29: ...Preventive Maintenance PELLERIN MILNOR CORPORATION Figure 5 Inverter Maintenance Points 36021C4E Inverter Legend 1 Fan 2 Vent End of BIRQUM01 25 ...

Page 30: ...ata Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of th...

Page 31: ...mer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply s...

Page 32: ...tite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 15 ...

Page 33: ... 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 1...

Page 34: ...27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9 ...

Page 35: ...41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 05...

Page 36: ...5 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 68...

Page 37: ...1 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31 ...

Page 38: ... 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53 ...

Page 39: ... 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55 1...

Page 40: ...69 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166 ...

Page 41: ...668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305 0...

Page 42: ...483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 379 ...

Page 43: ...8 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9 ...

Page 44: ...TM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1 ...

Page 45: ...2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 9...

Page 46: ...STM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978 ...

Page 47: ...4 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 5...

Page 48: ...6 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 12...

Page 49: ...Section 2 Drive Assemblies 45 ...

Page 50: ...to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP020055 2002446V Sheet 1 of 1 ASSEMBLIES A D33 03260 DRIVE CHART 3015 22V4 60CYC COMPONENTS all 1 562240R3SF VPUL 3G3V22 4 SF MTO SPECIAL all 2 56VR082XB3 VBAND 3R3VX820 EA 1 BELT all 3 56Q1KSF 1 1 2 BUSH VPUL QD TYPE SF all 4 560260R3JA VPUL 3G3V2 60 QD TYPE JA all 5...

Page 51: ...Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020053 2002446V Sheet 1 of 2 Motor Mount 30015 30022C4E SEE DETAIL A DETAIL A 4 PLACES 5 6 7 8 9 1 2 3 4 4 10 11 12 9 10 11 12 47 ...

Page 52: ...t Motor Mount BMP020053 2002446V Sheet 2 of 2 ASSEMBLIES A GDB30001 30 DRIVE BASE SNGL MTR INSTAL COMPONENTS all 1 02 04256 PLATE MOTOR MNT 3022S4 all 2 02 04257A BRKT MOTOR MOUNT 30V all 3 02 04258 SHAFT MOTOR MOUNT 3022S4 all 4 54JH10750C SHFTCOLLAR 3 4 CLPTYP CFG 12S all 5 15K092Z HEXFLGSCR 3 8 16X1 GR5 ZINC all 6 15G198 HXFLGNUT 3 8 16 ZINC all 7 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 8 15U24...

Page 53: ... etc assigned to components relate the parts list to the illustration Parts List Clutch Brake BMP020054 2004103V Sheet 1 of 1 ASSEMBLIES A GBR30001 3022C4E BRAKE INSTALL COMPONENTS all 1 04 20257 BRAKE SHOE TOP SHUTTLE all 2 04 20369A BRAKE SHOE BOTTOM 30XX COIN all 3 54AA00PFRE FEM ROD END ALIN VF 12G 3 4 all 4 54H164A CLUTCH 12VDC MAPM02 all 5 15K230 HXCPSC 3 4 16X1 3 4 GR8 ZINC all 6 15U321H FL...

Page 54: ...50 ...

Page 55: ...Section 3 Bearing Assemblies 51 ...

Page 56: ...opriate bearing assembly drawing If no water or metal particles are present in drained oil replace seals and o rings as follows If bearing oil contains water or metal particles see Replacing Bearings with Bearing Housing in Place below 1 Remove front shaft seal holder push off holes are provided 2 Inspect the shaft seal sleeve for nicks gouges or excessive wear If a replacement is necessary heat a...

Page 57: ...appropriate bearing assembly drawing If no water or metal particles are present in drained oil replace seals and o rings as follows If bearing oil contains water or metal particles see Replacing Bearings with Bearing Housing in Place below 1 Remove front shaft seal holder push off holes are provided 2 Inspect the shaft seal sleeve for nicks gouges or excessive wear If a replacement is necessary he...

Page 58: ...housing bolts and shell back clamp ring then remove the shell and bearing housing reinforcing plate if so equipped from the frame 3 Remove the belt guard and the top console cover by prying out the four plugs and removing the bolts Loosen and remove the main drive belts and centrifugal switch if so equipped and the main drive pulley For further informa tion see DRIVE TRAIN SERVICE see Table of Con...

Page 59: ...housing bolts and shell back clamp ring then remove the shell and bearing housing reinforcing plate if so equipped from the frame 3 Remove the belt guard and the top console cover by prying out the four plugs and removing the bolts Loosen and remove the main drive belts and centrifugal switch if so equipped and the main drive pulley For further informa tion see DRIVE TRAIN SERVICE see Table of Con...

Page 60: ...GURE 2 Replace the shims on rear mounting bolts exactly as removed 9 Tighten bolts Insure there is approximately 0625 inch 1 6 mm clearance between the alignment washers and the console as shown in FIGURE 7 Add or subtract shims as required to obtain the specified clearance Weld the new alignment washers to the console 10 Install all of the original lubrication fittings and connections to the new ...

Page 61: ...GURE 2 Replace the shims on rear mounting bolts exactly as removed 9 Tighten bolts Insure there is approximately 0625 inch 1 6 mm clearance between the alignment washers and the console as shown in FIGURE 7 Add or subtract shims as required to obtain the specified clearance Weld the new alignment washers to the console 10 Install all of the original lubrication fittings and connections to the new ...

Page 62: ...can crack stainless steel components Do not use a metal hammer to seat the shell front or install the ring 5 Using clamps mount and support the shell front in place align it with the mark made before it was removed If necessary use a rubber or rawhide maul to strike the shell front so it seats within the shell After the shell front is seated properly on the shell check the gap between the shell fr...

Page 63: ...25 28 19 TEMPORARY BEARING INSTALLATION BOLTS 6 PLACES 21 21 21 32 31 THIS DRAWING REPRESENTS ALL 30015 AND 30022 MACHINE MODELS SEE PARTS LIST FOR PARTS WHICH APPLY TO YOUR MACHINE 30015M4A SPIDER SHOWN 00A 30015 MODELS ONLY 30022 MODELS ONLY 5 PULLER MOUNTING HOLES 30015M6 AND ALL 30022 MODELS DETAIL C HOUSING REAR REINFORCING PLATE SHIM TO ENSURE AN AIR GAP BETWEEN THE CYLINDER ALIGNING WASHER ...

Page 64: ... GASKET MAIN BEARINGHOUSE CWM 30022 all 15 02 03568 PLATE BG HOUSING REINFORCING 30022 all 16 02 03574 GASKET MAIN BEARINGHOUSE CWM 30022 all 16 02 03335 GASKET BEARING HOUSING CWE 30015 all 17 02 03749 BAR REINF STRIP 3015 30015 all 18 02 03560 TAPSTRIP BEARING SUPPORT 30022 all 19 15K126 HEXCAPSCR 3 8 16NCX2 1 2SS18 8 30015 all 19 15K196 HEXCAPSCR 1 2 13UNC2X3 18 8SS 30022 All 20 20C013C GSKT EL...

Page 65: ...002446V Sheet 1 of 2 Main Bearing Assembly 30015C4A C4T C4E M4x K5x S5x LEAK OFF FOR SEALS VENT DRAIN VENT OIL INLET FOR MAIN BEARING SECTION A A SECTION B B A A B B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FRONT SHAFT SEAL HOLDER SHIMS REAR SEAL BEARING HOLDER 61 ...

Page 66: ...24S015 SEAL 2 265X3 256X 433 CR 23678 all 9 54A319 CUP 28920 TIMKN 2 24 1 BX PT all 10 54A320 CONE 28985 TIMKN 2 51 1 BX PT all 11 02 03392 BEARING BACKUP WASR OILCOAT all 12 5SL0EBEC NPTELB 90DEG STRT 1 4 BRASS125 all 13 03 01142 NIPPLE 1 4X1 1 4 BRASS all 14 27A043A HOSECLAMP 562 DIA SPRG HC9STZD all 15 60E005P PVC TUBING 1 2 ID X 5 8 OD all 16 02 03407 LOCKING WASHER ZINC PLATE all 17 15K095 HX...

Page 67: ...910033 2002446V Sheet 1 of 2 Main Bearing Assembly 30020 30022 LEAK OFF FOR SEALS VENT DRAIN VENT GREASE INLET FOR MAIN BEARING SECTION A A SECTION B B A A B B 1 2 3 4 5 6 7 8 9 10 12 13 14 15 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FRONT SHAFT SEAL HOLDER REAR SEAL BEARING HOLDER SHIMS 63 ...

Page 68: ...5 CR 25430 all 9 54A916 CUP TIMKN JLM710910 1 BX PT all 10 54A915 CONE TIMKN JLM710949C 1 BX all 12 5SL0EBEC NPTELB 90DEG STRT 1 4 BRASS125 all 13 03 01142 NIPPLE 1 4X1 1 4 BRASS all 14 27A043A HOSECLAMP 562 DIA SPRG HC9STZD all 15 60E005P PVC TUBING 1 2 ID X 5 8 OD all 16 02 03407 LOCKING WASHER ZINC PLATE all 17 15K127 HEXFLGSCR 3 8 16X2 GR8 CS all 18 X2 03659A HOUSE SEAL BRG 30M V7 all 19 24S04...

Page 69: ...Section 4 Shell and Door Assemblies 65 ...

Page 70: ...2 V6J T5J C4A C4E FOR DOOR ASSEMBLY SEE BMP920009 FOR INTERLOCK ASSEMBLY SEE BMP750046 VIEW B B A A B B MINIMUM LATCH ENGAGEMENT 1 4 1 16 6 4mm 1 5mm DOOR STRIKER LATCH VIEW A A ADJUSTMENTS ADJUST DOOR STRIKER SO THAT IT TOUCHES THE LATCH SQUARELY AND EVENLY A DJUST THE LATCH SO THAT THE MINIMUM ENGAGEMENT WITH THE DOOR FULLY CLOSED EQUALS 1 4 1 16 6 4mm 1 5mm 1 2 DOOR HINGE 1 2 3 4 5 6 7 8 9 10 1...

Page 71: ...2361B SHELLFRONT 30 ELECTRIC LOCK F 1 X2 02361C 2002296D SHELLFRT 30 ILOC W PROX A C D 2 A33 07100C DRASSY INDNT LK LOGO N4 5 6P B 2 A33 07100H 95027 DOOR ASY 3015 3020M4A EF 2 A33 07100F 95027 DRASSY INDNT LK LOGO C4A A B 3 EDL00171 INTRLKHSG ASSY N UNLOCK 240V C 3 EDL00371 INTERLKHSG N LOCK SWITCH240V D 3 EDL00271 INTRLKHSG ASSY N LOCK 220V F 3 EDL00171C INTRLKHSG ASSY N O W PROX 240 all 4 01 10...

Page 72: ...0 Litho in U S A BMP020002 2004055V Sheet 1 of 2 Door Assembly 3010 3015 G5E G5X CGE 30015 V7J T5J C4A C4E 30022 V6J T5J C4A C4E 22 6 6 22 25 11 B B 6 5 19 9 8 12 13 14 15 7 3 4 20 2 10 20 16 17 1 25 12 14 23 24 12 13 14 15 12 13 18 23 12 23 25 14 21 24 A A VIEW A A HINGE DETAIL VIEW B B 68 ...

Page 73: ...N A 5 02 09215 DRGLASS 12 3 8DIA SS STAMPED B 5 02 09215D DR GLASS N4 5 6P W MIL LOGO all 6 02 09021 RING DOOR GLASS PRESSURE all 7 02 02366 GASKET DOORGLAS GTR52 5220 3 all 8 02 10545 EXTR BAND STAMPED SS CYLDOOR all 9 02 10342G GASKET 15 DOOR BLACK all 10 02 02764 HINGEPIN SHELLDOOR L 10 5 8 all 11 03 01420A DOOR STRIKER ILOC all 12 15G140 HXCAPNT 1 4 20 C250 20 NKLPLT all 13 15K031 BUTSOKCAPSCR...

Page 74: ... LA 70063 0400 Litho in U S A BMP020058 2005086V Sheet 1 of 4 Interlock Assembly 30015 30022 3621 C4E PIN B 15 PIVOT A 14 5 16 17 4 5 16 6 6 38 7 2 4 4 SEE BOLT ADJUSTMENT SPACER 5 8 9 6 13 3 ADJUSTMENT SEE SWITCH STRIKER 1 10 37 7 6 11 8 SEE PAGE 2 35 36 39 40 41 42 9 12 11 70 ...

Page 75: ...IN C 23 18 17 INTERLOCK ASSEMBLY WITHOUT PROXIMITY SWITCH SHOWN 32 34 17 32 16 33 NOT USED C4E 32 FRONT VIEW VIEW A A 21 17 20 18 19 B 25 22 26 27 33 30 220V 240V YELLOW 110V 120V GREEN 28 29 PROXIMITY 1 16 1 5mm CLEARANCE BETWEEN PROXIMITY SWITCH AND SLIDE ITEM 30 PROXIMITY SWITCH HAS TWO LED LAMPS GREEN ON ENERGIZED ORANGE CLOSED CIRCUIT SWITCH C4E ONLY 31 PIVOT D PIN C 23 24 A A 20 30 71 ...

Page 76: ...03 01335 INSULATOR AIROP AUTOSPOT 8S all 11 03 01429 PLATE FNT PIVOT ILOC all 12 12K040 1 2 COND EMT COND PECO 260B all 13 03 01425A DOOR HANDLE EXTENSION all 14 03 01443 FLATHDRIVET 5 32X2 5 16 ZINC all 15 15H091 STRGHTPIN 5 32 X2 25 LG ZINC all 16 27B205080Z SPCRROLL 177ID 218L 027T STLZC all 17 03 01422 KEEPER SPRING ILOC all 18 03 01428C PLT RR PIVOT ILOC PROX 220V all 19 03 01428B XROX BKT RE...

Page 77: ... 30 03 01421B SLIDE NORMALLY OPEN C7 SOL all 31 03 01443 FLATHDRIVET 5 32X2 5 16 ZINC all 32 03 01425 HANDLE ILOC all 33 17B170 EXTRETRING IND 6100 15 ST ZD Z all 34 03 01445B TORQUE SPRING 53 IN all 35 15N019 RDMACSCR 4 40UNC2AX5 8 ZINC GR all 36 15U040 LOCKWASHER MEDIUM 4 ZINCPL all 37 15N080S PANHDPHILMACSCRSEMS8 32X1 4SS all 38 15P010S TRDCUTPNHD SEMS 10 24X1 2 SS41 all 39 15G130 HEXMACHSCRNUT...

Page 78: ...74 ...

Page 79: ...Section 5 Control and Sensing 75 ...

Page 80: ...orporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020068 2004055V Sheet 1 of 2 Switch Panel Assembly 3010 3015GCE 30015 30022 3621C4E 1 2 4 3 5 5 PLACES 6 7 PLACES 7 8 2 PLACES 6 76 ...

Page 81: ...assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Switch Panel Assembly BMP020068 2004055V Sheet 2 of 2 ASSEMBLIES A ESP71CEA SWPNL 3022C4E COMPONENTS all 1 01 10705 GRAPHIC PANEL C4E SW PNL all 2 03 CF529V PANEL SWPNL 3022C4E CONTROLS all 3 03 CF513V BRKT C4E BOARD MOUNTING all 4 08BTCSTAT BD C4E COIN STATUS TEST all 5 09N127C KEYSW SP...

Page 82: ... Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020061 2003276V Sheet 1 of 2 Coin Acceptor and Vault 30015 30022 3621C4E 1 COIN ACCEPTOR 2 COIN VAULT INNER BOX 3 LOCK 4 WELDED NUT 1 1 A A VIEW A A LATCH ROTATES TO LOCK IN PLACE 78 ...

Page 83: ... referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Coin Acceptor and Vault BMP020061 2003276V Sheet 2 of 2 ASSEMBLIES A A33 08500A COIN VAULT 13 5X7 ASSY COMPONENTS all 1 38C080 REJECTOR F77 1 W2004 I4 all 2 W2 03690C COIN VAULT INNER BOX WELD all 3 38C152A LOCK...

Page 84: ...ric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this being ...

Page 85: ...entric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this bei...

Page 86: ...witch BMP910038 2006155B Sheet 1 of 1 ASSEMBLIES A SAE03 151 ASSY VIBRATION SWT LG CONTR ALL MODELS EXCEPT BWP CPE 3015 22 V T G F 3022F 362F 4232F 3022X 3626X 4226X 4232X 4244 6044 7244WP SP CONTAINS 001 002 005A 009 B SAE03 151A ASSY VIBRATION SWT BALCOM MODELS 3621BWP CPE ONLY CONTAINS 001 002 005B 009 COMPONENTS all 1 02 02038 PLATE INSULATING SMALL9NOV51 all 2 15P008 TRDCUT PANHD 6 32X1 NIKST...

Page 87: ...Section 6 Chemical Supply 83 ...

Page 88: ... all 2 02 03304D GASKET SOAPCHUTE 1 8 EPDM BL all 3 02 03589I PLASTIC SHELLSIDE SOAP INLET all 4 02 03589T BACKING RING PLSTC CHEM INLT all 5 02 03594 GUARD SOAP CHUTE CWU all 6 02 03595 PIN SOAP CHUTE HINGE CWU all 7 02 03630A SPLASH GUARD SOAP CHUTE All 9 02 03593 89432B LID SOAPCHUTE CWE TY304 SS all 10 15N133 RDMACSCR 10 24UNCZA X5 8 SS18 all 11 15U160 LOCKWASHER MEDIUM 10 SS18 8 all 12 15G130...

Page 89: ...Section 7 Water and Drain 85 ...

Page 90: ...AIR PILOT VALVE 2 WAY VALVE CYLINDER CYLINDER W QUICK EXHAUST VALVE 3 WAY N O AIR PILOT VALVE REGULATOR 2 WAY VALVE ON OFF MODULATING VALVE GAS STOP VALVE REDUCER GAS COCK PIPE CYLINDER DOUBLE ACTING SINGLE ACTING THERMAL ELECTRICALLY OPERATED CYLINDER AIR EXTEND SPRING RETRACT CYLINDER AIR RETRACT SPRING EXTEND SPECIAL PURPOSE FILTER STRAINER EXHAUST IN DEVICE DEVICE IN EXHAUST MANUAL BALLVALVE I...

Page 91: ...e Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Schematic BMP020062 2002446V Sheet 1 of 1 ASSEMBLIES A SA 33 058S 3015 22 COIN H20 VALVE ASSY B AD 33 011U FILL TUBE DRN ASSY 240V COIN COMPONENTS all 1 09N086A PRESS SWITCH EATON 738 761 all 2 96P053C71 3 4 INLET 3 4 HOSEO...

Page 92: ...lerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020056 2003215V Sheet 1 of 2 Water Inlet 30015 30022 C4E 3 1 2 3 5 6 7 4 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 9 9 27 10 11 10 11 24 24 25 25 26 26 88 ...

Page 93: ...GHDMACHSCR M4X 7X 9MM ZINC all 9 96P057A71 1 2 NPT X 1 2 ORIFICE 240V 5 6 all 10 60E008A TUBINGNYLREINF 75 IDX1 025 OD all 11 27A044S HOSECLAMP 11 16 1 25SSCR 64012 all 12 51E513EBN 3 4 90DEG ELBOW W NUT all 13 51E513NU NUT 11 16 THRD 64138 US PLAST all 14 51E513N HOSEADPT3 4 HX11 16 W NUT NYL all 15 15K031 BUTSOKCAPSCR 1 4 20X1 2 SS18 8 all 16 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 17 02 03588R ...

Page 94: ...mbly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Level Switches BMP020060 2002446V Sheet 1 of 1 ASSEMBLIES A GPS30001 PRESS SWITCH CHAMBER INSTALL B A33 12000J PRES TUBE T ASSY MXJ COMPONENTS all 1 09N086A PRESS SWITCH EATON 738 761 all 2 60E005P PVC TUBING 1 2 ID X 5 8 OD all 3 02 03332C AIRCHAMBER PRESSWITH CWU all 4 51AB1EN1A INSERT RED...

Page 95: ...entify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Sump Installation BMP920014 2004055V Sheet 1 of 1 COMPONENTS all 1 02 03366A DRAIN SUMP GASKET 1 8 EPDM all 2 02 03332A BODY SUMP 1608 GLASTIC all 3 24G018N ROLLED WASH 194ID NYLTITE 10W all 4 15P050 PHDCUT F PANHD 10 32X3 4 SS410 Drain Sump Ins...

Page 96: ... Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP020057 2004055V Sheet 1 of 2 Drain Valve Installation 3010 3015 G5E G5X CGE 30015 30022 C4E 1 4 5 2 3 2 6 FOR DRAIN VALVE REPAIR PARTS SEE BMP920017 92 ...

Page 97: ...tem numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Valve Installation BMP020057 2004055V Sheet 2 of 2 ASSEMBLIES A GDV30001 30 DRAINVALVE INSTALL 3015 3022C4E B GDV30003 3010 SINGLE DRAIN TO REAR INST 3010 3015G5E G5X CGE COMPONENTS all 1 60B075 DFW56 33PMSP RUBB CONN all 2 27A082 HOSECLAMP 2 5625 3 5CADSC HS48 all 3 60E303A07A HOSE 3 ID X 7 LG ...

Page 98: ...nor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920017 2006214B Sheet 1 of 2 3 Electric Drain Valve SPRING MAIN DRIVE PIN KIT METAL WASHER BEARING V PACKER SEAL MOTOR MOUNTING PLATE 1 4 3 MOTOR COVER VALVE BODY ASSEMBLY 2 94 ...

Page 99: ... an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Electric Drain Valve BMP920017 2006214B Sheet 2 of 2 ASSEMBLIES A 96D350A37 DRINVAL 3 N O MTRDR120V 50 60C B 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C C 96D350B71 DRINVAL 3 N C MTRDR240V 50 60 COMPONENTS A 1 96D35MTR37 120V 50 60CMTR FOR 3 DRAINVAL B 1 96D35MTR71 240V 50 60CMTR FOR ...

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