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OM-2208 Page 2

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

Ventilate the work area and/or use local forced ventilation at the arc

to remove welding fumes and gases. The recommended way to

determine adequate ventilation is to sample for the composition

and quantity of fumes and gases to which personnel are exposed.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

D

Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and while wearing an air-supplied

respirator. The coatings and any metals containing these elements

can give off toxic fumes if welded.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

D

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear body protection made from durable, flame

resistant mate-

rial (leather, heavy cotton, wool). Body protection includes

oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not cut or weld on tire rims or wheels. Tires can explode if heat-

ed. Repaired rims and wheels can fail. See OSHA 29 CFR

1910.177 listed in Safety Standards.

D

Do not weld on containers that have held combustibles, or on

closed containers such as tanks, drums, or pipes unless they are

properly prepared according to AWS F4.1 and AWS A6.0 (see

Safety Standards).

D

Do not weld where the atmosphere can contain flammable dust,

gas, or liquid vapors (such as gasoline).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear body protection made from durable, flame

resistant material

(leather, heavy cotton, wool). Body protection includes oil-free

clothing such as leather gloves, heavy shirt, cuffless trousers, high

shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D

Use only correct fuses or circuit breakers. Do not oversize or by-

pass them.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

FLYING METAL or DIRT can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

D

Shut off compressed gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

D

Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D

Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating

operations.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise lev-

el is high.

NOISE can damage hearing.

Summary of Contents for XMT 304

Page 1: ...60 Volt Model R Processes Description Multiprocess Welding Arc Welding Power Source OM 2208 175493AY 2018 02 File MULTIPROCESS For product information Owner s Manual translations and more visit www Mi...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...ions 9 3 2 Miscellaneous Symbols And Definitions 10 SECTION 4 SPECIFICATIONS 11 4 1 Serial Number And Rating Label Location 11 4 2 Unit Specifications 11 4 3 Dimensions And Weight 11 4 4 Environmental...

Page 4: ......

Page 5: ...lectrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling...

Page 6: ...t possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that weldin...

Page 7: ...move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guidelines...

Page 8: ...orge Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standards...

Page 9: ...rant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes risques lectriques...

Page 10: ...La projection d tincelles des pi ces chaudes et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des...

Page 11: ...mettre l appareil en service LA CHUTE DE L QUIPEMENT peut provoquer des blessures D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout a...

Page 12: ...andard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 ph...

Page 13: ...connect power to unit Safe29 2012 05 Disconnect input plug or power before working on machine Safe30 2012 05 5min V V V Hazardous voltage remains on input capacitors after power is turned off Do not t...

Page 14: ...ielded Metal Arc Welding SMAW U1 Primary Voltage IP Degree Of Protection Alternating Current AC Remote Negative Variable Inductance Foot Control Gas Metal Arc Welding GMAW U2 Conventional Load Voltage...

Page 15: ...ambient air temperature up to 1045F 405C Rated Output at 60 Duty Cycle Voltage Range in CV Mode Amperage Range in CC Mode Max Open Circuit Voltage RMS Amps Input at Rated Load Output 60 Hz 3 Phase at...

Page 16: ...55 C Temp_2016 07 6 Minutes Welding 4 Minutes Resting 4 5 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats out...

Page 17: ...pere Curves va_curve1 4 95 SA 178 652 SA 178 653 Volt ampere curves show minimum and maximum voltage and amper age output capabilities of unit Curves of other settings fall be tween curves shown C CC...

Page 18: ...rks Extend forks beyond opposite side of unit 2 Lifting Handles Use handles to lift unit 3 Hand Cart Use cart or similar device to move unit 4 Line Disconnect Device Locate unit near correct input pow...

Page 19: ...95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 2x4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x120 2x4 0 2x120...

Page 20: ...or the rated output and duty cycle of the welding power source In dedicated circuit installations the National Electrical Code NEC allows the receptacle or conductor rating to be less than the rating...

Page 21: ...OM 2208 Page 17 Notes...

Page 22: ...OM 2208 Page 18 5 6 Connecting 1 Phase Input Power Input1 2012 05 Ref 803 766 C 1 6 5 4 2 7 6 L1 L2 1 GND PE Earth Ground 3 3 1 8 9 10 Tools Needed...

Page 23: ...del can be connected to either 460 or 575 VAC input power See rating label on unit and check input volt age available at site 1 Black And White Input Conductor L1 And L2 2 Red Input Conductor 3 Green...

Page 24: ...OM 2208 Page 20 5 7 Connecting 3 Phase Input Power input2 2012 05 Ref 803 766 C 801 192 GND PE Earth Ground L1 2 1 L2 L3 3 3 4 5 6 7 Tools Needed...

Page 25: ...can be connected to either 230 or 460 VAC in put power A 460 575 model can be con nected to either 460 or 575 VAC input power For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch sh...

Page 26: ...in Re mote position In most modes remote control is a percent of V A Adjust control setting val ue selected on V A Adjust is maximum avail able on remote In the MIG mode remote control provides full r...

Page 27: ...V A 24 5 85 Stick Actual Volts OCV Preset Amps V A 80 0 85 Actual Volts Actual Amps V A 24 5 85 V Sense Feeder Flashes OCV And Preset Blank V A 80 0 Actual Volts Actual Amps V A 24 5 250 6 3 Mode Swit...

Page 28: ...t between electrode and workpiece The solid state output contactor does not energize until after electrode is touching workpiece This allows electrode to touch workpiece with out overheating sticking...

Page 29: ...OM 2208 Page 25 7 2 Blowing Out Inside Of Unit Do not remove case when blowing out inside of unit To blow out unit direct airflow through front and back louvers as shown ST 801 192...

Page 30: ...de of the unit has overheated The unit has shut down to allow the fan to cool it see Section 4 5 Operation will continue when the unit has cooled Help 6 Display Indicates that the input voltage is too...

Page 31: ...tput control at Remote 14 receptacle see Section 6 3 Input voltage outside acceptable range of variation see Section 5 5 Check repair or replace remote control Unit overheated Allow unit to cool with...

Page 32: ...OM 2208 Page 28 SECTION 8 ELECTRICAL DIAGRAMS 278447 B Figure 8 1 Circuit Diagram For 230 460 Volt Models...

Page 33: ...OM 2208 Page 29 Notes...

Page 34: ...K Hardware is common and not available unless listed 1 2 3 25 26 27 28 29 37 44 45 46 47 48 51 52 53 54 55 56 19 57 58 59 6 62 11 7 8 9 10 13 14 15 16 17 18 19 20 21 22 23 24 30 31 32 36 38 39 11 40...

Page 35: ...15091 Connector Sockets RC5 1 PLG7 115093 Connector Sockets RC7 1 22 RC10 166679 Connector Sockets 1 23 W1 2 262315 Contactor W Interlock Stand Offs Includes 1 173763 Stand Off No 10 32 x 1 418 8 24 T...

Page 36: ...1 53 129525 Receptacle Twlk Insul Fem 2 53 209219 Receptacle Twlk Insul Fem Tweco 2 54 Nameplate Order By Model And Serial Number 1 55 174992 Knob Pointer 840 2 56 175855 Door Front 1 57 174991 Knob P...

Page 37: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 38: ...Notes...

Page 39: ...or Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessory Kits Canvas C...

Page 40: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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