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OM-225 429 Page 16

SECTION 7 − GUIDELINES FOR TIG WELDING (GTAW)

2007−04

7-1.

Positioning The Torch

Ref. ST-161 892

!

Grinding the tungsten elec-
trode produces dust and fly-
ing sparks which can  cause
injury and start fires. Use lo-
cal exhaust (forced ventila-
tion) at the grinder or wear an
approved respirator.  Read
MSDS for safety information.
Consider using cerium or
lanthanum based tungsten
instead of thoriated. Tho-
rium dust contains low-level
radioactive material.  Proper-
ly dispose of grinder dust in
an environmentally safe way.
Wear  proper face, hand,  and
body protection. Keep flam-
mables away.

1

Workpiece

Make sure workpiece is clean
before welding.

2

Work Clamp

Place as close to the weld as
possible.

3

Torch

4

Filler Rod (If Applicable)

5

Gas Cup

6

Tungsten Electrode

Select and prepare tungsten
according to Section 6.

Guidelines:

The inside diameter of the gas cup
should be at least three times the
tungsten diameter to provide ade-
quate shielding gas coverage. (For
example, if tungsten is 1/16 in
diameter, gas cup should be a
minimum of 3/16 in diameter.

Tungsten extension is the distance
the tungsten extends out gas cup of
torch.

The tungsten extension should be
no greater than the inside diameter
of the gas cup.

Arc length is the distance from the
tungsten to the workpiece.

1

10−25

°

10−15

°

6

2

3

4

90

°

4

5

3/16 in

1/16 in

6

5

Bottom View Of Gas Cup

Summary of Contents for WP-18 Series

Page 1: ...ocesses OM 225 429C 2015 03 Visit our website at www MillerWelds com File TIG GTAW Hand Held Water Cooled TIG GTAW Torch TIG GTAW Welding Description W 350 Series WP 18 Series W 350 W 350V WP 18 WP 18...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...ecifications 7 3 2 Duty Cycle 7 SECTION 4 INSTALLATION 8 4 1 Required Torch Parts And Torch Assembly 8 4 2 International Style Connector Assembly 8 4 3 Connecting Torch 9 SECTION 5 MAINTENANCE TROUBLE...

Page 4: ......

Page 5: ...an burn eyes and skin Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and sparks when welding or watching see ANSI Z49 1 and Z87...

Page 6: ...national org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642...

Page 7: ...ou fissur e Mettre la soudeuse hors tension avant de remplacer un lectrode de tungst ne ou des pi ces de torche S assurer que tous les couvercles et poign es sont fermement assujettis LES RAYONS DE L...

Page 8: ...iety at http www aws org or purchased from Global Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Sta...

Page 9: ...er l exposition aux CEM provenant du circuit de soudage 1 Rassembler les c bles en les torsadant ou en les attachant avec du ruban adh sif ou avec une housse 2 Ne pas se tenir au milieu des c bles de...

Page 10: ...OM 225 429 Page 6...

Page 11: ...12 5 ft 3 8 m Or 25 ft 7 6 m Three Piece Vinyl Dimensions Length 8 in 203 mm Handle Diameter 1 13 in 29 mm Weight 8 55 oz 242 g Length 8 5 in 216 mm Handle Diameter 1 13 in 29 mm Weight 9 5 oz 269 g...

Page 12: ...national Style Adapter Assembling Torch Body Keep connections tight Replace cup heat shield and backcap as needed 13 Tungsten Tungsten Electrode See Section 6 Installing Tungsten To adjust tungsten po...

Page 13: ...IG Block Customer Supplied 4 Coolant In Hose 237 416 Short Red Hose Supplied With Cooler 5 TIG Weld Cable Coolant In 6 Coolant Out Hose 7 Work Weld Cable 8 TIG Torch 9 Foot Control Optional 10 Workpie...

Page 14: ...rch to electrode weld output terminal 6 Gas Out Connection Connect TIG torch gas hose to gas out fitting 7 Work Weld Output Terminal 8 Work Lead Clamp Connect work lead to work weld output terminal 9...

Page 15: ...wmeter 4 Power Source 5 Coolant System 6 Torch 7 Coolant Into Torch Hose Blue 8 Coolant Out Of Torch Power Cable Red Connect torch coolant out of torch pow er cable to power cable adapter and connect...

Page 16: ...ry Collet Body Threads If Necessary Gas Lens Screen If Necessary Gas Valve If Applicable If Necessary Monthly Power Cable For Cracks Wear If Necessary Gas Hose For Cracks Leaks Wear If Necessary Water...

Page 17: ...properly if applicable Have Factory Authorized Service Station Service Distributor check valve No shielding gas flow from torch Be sure valves on gas supply are open Check cable for kinks or blockage...

Page 18: ...bles When using AC check welding power source High Frequency control setting and be sure it is operating continuously Select proper size and type tungsten Properly prepare tungsten according to Sectio...

Page 19: ...ectrode For Welding With Phase Control Machines Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires Use local exhaust forced ventilation at the grind...

Page 20: ...lam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select and...

Page 21: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 7 3 Positioning Torch Tungst...

Page 22: ...OM 225 429 Page 18 SECTION 8 PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 29 30 31 32 33 34 35 36 38 37 26 28 39 WC0218 B Figure 8 1 Complete Torch Assembly...

Page 23: ...6 54N16 Nozzle Alumina GL 6 3 8 in 1 1 6 54N15 Nozzle Alumina GL 7 7 16 in 1 1 6 54N14 Nozzle Alumina GL 8 1 2 in 1 1 6 54N19 Nozzle Alumina GL Short 11 11 16 in 1 1 7 45V29 Gas Lens 0 020 in 0 5 mm...

Page 24: ...8 1 2 in 1 1 19 08N79 Nozzle Lava 10 5 8 in 1 1 19 08N80 Nozzle Lava 12 3 4 in 1 1 20 10N49L Nozzle Alumina Long 5L 5 16 in 1 1 20 10N48L Nozzle Alumina Long 6L 3 8 in 1 1 20 10N47L Nozzle Alumina Lo...

Page 25: ...40V75R18 Hose Gas 12 1 2 Ft 3 8 m Rubber 1 1 35 41V30 Hose Gas 25 Ft 7 6 m Vinyl 1 1 35 41V30R18 Hose Gas 25 Ft 7 6 m Braided 1 1 36 40V64 Cable Power 12 1 2 Ft 3 8 m Vinyl 1 1 36 40V64R Cable Power 1...

Page 26: ...TM 216 869 Page 22 Dynasty 350 700 Maxstar 350 700 Notes...

Page 27: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Page 28: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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